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Clemco TLR-50 Operating Manual

1/2" pneumatic remote controls
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© CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone (636) 239-4300
Fax (636) 239-0788
Email: info@clemcoindustries.com
www.clemcoindustries.com
MC FILE NUMBER: 123-0477
DATE OF ISSUE:
REVISION:
Do not proceed with
these instructions until
you have READ the
preface of this
MANUAL and YOU
UNDERSTAND its
contents. These
WARNINGS are
included for the health
and safety of the
operator and those in
the immediate vicinity.
Keep this manual for
future reference
®
1/2" REMOTE CONTROLS
MODEL TLR-50
O.M. 03358
04/01/77
H, 03-04
WARNING

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  • Page 1 These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity. © CLEMCO INDUSTRIES CORP. One Cable Car Dr. Keep this manual for Washington, MO 63090 Phone (636) 239-4300 future reference Fax (636) 239-0788 Email: info@clemcoindustries.com...

  • Page 2: General Instructions

    The products described in this material may be combined by the user in a variety of ways for purposes determined solely by DO NOT modify or substitute any Clemco parts with other the user. No representations are intended or made as to the types or brands of equipment.
  • Page 3 1910.94, 1910.132, 1910.139 and hose coupling connections. Cables relieve tension on hose and 1910.244). control whipping action in the event of a coupling blow-out. • NEVER modify OR substitute remote control parts. Parts from different manufacturers are NOT compatible with Clemco...
  • Page 4 • Training and Educational Programs. free of the rightful claim of any third party by way of patent Clemco Industries Corp. offers a booklet, Blast-Off 2, infringement or the like. developed to educate personnel on abrasive blast equipment 6. This warranty is conditioned upon seller’s receipt within ten function and surface preparation techniques.
  • Page 5 PREFACE and CO monitor or both. If CO monitor is not used, air MUST □ 8. BLAST HOSE with ID 3 to 4 times the nozzle orifice. be tested FREQUENTLY to ensure proper air quality. Lines MUST be run AS STRAIGHT AS POSSIBLE from □...
  • Page 6 1.1.1 This manual covers installation, operation, death or serious injury. maintenance, troubleshooting, and replacement parts for Clemco TLR-50, 1/2" NPT Remote Control System. General Description 1.1.2 All blast operator(s) and machine (pot) tenders 1.3.1 Clemco installs TLR-50 remote controls on 0.5...

  • Page 7: Installation

    Install the diaphragm outlet valves so the 1” NPT exhaust port faces a safe direction. NOTE: The exhaust port usually faces down. However, an optional Clemco exhaust muffler (See Section 7.1) may be installed in the exhaust port with the port facing up, or exhaust piping INSTALLATION installed, and vented into a safe area.

  • Page 8: Operation

    TLR-50 PNEUMATIC REMOTE CONTROLS Page 3 2.3.2 Band the control handle to the blast hose close OPERATION to the nozzle holder, using the two nylon ties provided. Once the control is firmly attached, clip the tie ends so they will not snag the operator's clothing or interfere with WARNING the operation of the control handle.
  • Page 9 TLR-50 PNEUMATIC REMOTE CONTROLS Page 4 3.1.4 Check to make sure that the remote control WARNING handle lever is in the up (no blast) position, and that the handle lever and safety lock move freely. All persons except for the machine tender must stay clear of the blast machine.

  • Page 10: Preventive Maintenance

    TLR-50 PNEUMATIC REMOTE CONTROLS Page 5 Start Blasting WARNING 3.3.1 Hold the blast hose securely and point the When approaching an idle blast machine, and nozzle only at objects intended to be blast cleaned. before loading the blast machine with abrasive, always check to make sure the safety petcock 3.3.2...

  • Page 11: Service & Maintenance

    TLR-50 PNEUMATIC REMOTE CONTROLS Page 6 Inlet Valve, Ref. Figure 5 4.1.2 While blasting, inspect the following: 5.1.1 All service on the inlet valve must be done with • Check the control handle for leaks. the air off and the air supply locked-out and tagged-out.

  • Page 12: Troubleshooting

    TLR-50 PNEUMATIC REMOTE CONTROLS Page 7 5.2.2 Remove the cap by unscrewing the four cap 6.1.3 Check for air leaks in control hose, fittings, and screws. control handle. (RLX Control Handle is covered in Owners Manual No. 10574) 5.2.3 Remove the diaphragm and inspect it for damage.

  • Page 13: Replacement Parts

    Screw, 1/4-NC x 1" cap ........ 03053 System Replacement Parts, Figure 3 Item Description Stock No. TLR-50 remote control system ....02518 Outlet valve, diaphragm, 1/2" NPT ....02512 Inlet valve assembly, 1/2" NPT ....02164 RLX control handle ........10565 Hose, 25' Twinline coupled ......
  • Page 14 TLR-50 PNEUMATIC REMOTE CONTROLS Page 9 Inlet Valve, Figure 5 07814 SERVICE KIT Item Description Stock No. TLR-50 INLET VALVE 1/2" Inlet Valve, complete ......02164 Item Qty. Description Service kit, 1/2" Inlet Valve (Fig. 5a)..... 07814 Cap .............. 02175 Retaining ring, cap Piston ............

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