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LuxaFlex EVO MagnaTrack Installation Manual

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EVO MagnaTrack
Installation Manual

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Summary of Contents for LuxaFlex EVO MagnaTrack

  • Page 1 EVO MagnaTrack Installation Manual...
  • Page 2 SAFETY & WARNING ADVICE A minimum of 2 people is necessary for proper installation. Installation fixings will NOT be supplied with any of the Evo Awning series. Please refer to fixing section. Each installation should be assessed on a case by case scenario.
  • Page 3 MAGNATRACK EXPLODED DIAGRAM Part Code Description 510121 UNIVERL ZAMACK BRT & LOCK RING 709848 ALTUS 50 RTS 25/17 MOTOR 709916 CROWM 60MM OCTAGONAL TUBE 709915 WHEEL 60MM OCTAGONAL TUBE 44.010.XXX 44011.XXX STANCE FIBREGLASS SKIN 44.012.XXX 42.421.855 POLY-ABS SPLINE TUBE 6mm 52.000.063 UNIVERSAL BRACKET 74MM S-STEEL 52.001.XXX...
  • Page 4 FIXINGS Due to possible differences in specification, application and interpretation of results, users must make their own evaluation of the product to determine the suitability of fixings and their intended use. ITEM TITLE DESCRIPTION Used to fix channels Decking Screws 12g x 65mm (minimum) Inside or Face Fit Roofing &...
  • Page 5 OPEN ROLLER INSTALLATION • Step 1 - Mark fixing holes for the first bracket • Step 2 - Drill fixing holes • Step 3 - Install the first bracket • Step 4 - Measure overall width • Step 5 - Repeat steps 1,2 & 3 for the second bracket STEP 1 Mark fixing holes for first bracket based on the finished fitting scenario below.
  • Page 6 STEP 2 • Select fasteners to mount the blind based on the substrate it is being fixed to. • Drill fixing holes for the first bracket based on the fasteners selected from the fixing table. STEP 3 • Check the orientation of the motor/idle plates are correct on the universal bracket.
  • Page 7 HEADBOX INSTALLATION • Step 1 - Open the headbox • Step 2 - Holes on headbox backplate • Step 3 - Positioning and securing the headbox through the brackets. Always secure the headbox back panel/end caps through the installation brackets •...
  • Page 8 STEP 2 - CONT DRIVE END IDLE END SCENARIO 1 - FACE FIT (FF) SCENARIO 2 – CEILING FIT ON FACE (CFF) SCENARIO 3 – FACE FIT IN REVEAL (FFR) SCENARIO 4 – CEILING FIT IN REVEAL (CFR) P a g e...
  • Page 9 STEP 3 FIG H2 • Check the orientation of the motor/idle plates are correct on the universal brackets (FIG H2). • Mark a fixing hole on installation surface through respective hole on headbox for the motor side bracket. • Drill a fixing hole on installation surface through respective hole on headbox based on the fasteners selected for the motor side bracket.
  • Page 10 Section 1.0 Are channels to be mounted on face or reveal? FACE FIT Section 1.1 - Install roller tube, prepare Evo MagnaTrack channels Section 2.1 - Assemble the bottom bar Section 3.1 - Install Evo MagnaTrack channels and front cover...
  • Page 11 SIDE CHANNEL & BLIND INSTALLATION METHOD SELECTION STEP 1 Open the headbox The blind installation of the side channels varies depending on the fitting application. Refer to the diagrams below to determine the installation method to follow. Face Fit - go to Section 1.1 Reveal Fit - go to Section 1.2 STEP 2 Face Fit - go to Section 1.1...
  • Page 12 FACE FIT APPLICATION 12 | P a g e...
  • Page 13 SECTION 1.1: FACE FIT - INSTALLATION OF ROLLER TUBE WITH FABRIC STEP 1 Install the roller tube on the universal brackets. • Drill any additional holes before putting up tube assembly. e.g. electrical cable outlets. • While installing the drive end of the tube be sure to align the electrical cables with the holes and don’t pinch the cables between the motor head and the bracket Scenario 1:...
  • Page 14 STEP 2 Prepare Evo MagnaTrack channels. Remove front cover by inserting a flat head screwdriver under the end cap and lifting out. Then gradually work along the length of the extrusion. Forcing off the front cover. • Select fasteners based on what substrate channels are being attached to.
  • Page 15 SECTION 2.1: FACE FIT - ASSEMBLE BOTTOM BAR STEP 1 Connect motor to power and lower the skin to waist height from ground. STEP 2 Feed bottom rail onto skin. • Use silicon spray to lubricate the bottom rail and bottom of fabric groove to reduce friction.
  • Page 16 STEP 3 Fasten probes onto the keder. • Start on Idle side. • Remove the screws from the probe. • Fold the keder out of the way. • Insert the probe into the bottom rail. • Release the keder and slide the probe out of the bottom rail while guiding the keder flaps into the slot.
  • Page 17 SECTION 3.1: FACE FIT - INSTALLATION OF EVO MAGNATRACK STEP 1 Feed the channels with the screen guide inside onto the skin. Position with headbox • Pull skin out from the wall (fig F1) • Feed the keder into the funnel/screen guide notch (fig F2) •...
  • Page 18 Position with no headbox (brackets on ceiling) STEP 2 Align and secure the side channels. STEP 3 Repeat steps Section (3.1) 1-2 for the other side. 18 | P a g e...
  • Page 19 REVEAL FIT INSTALLATION 19 | P a g e...
  • Page 20 SECTION 1.2: REVEAL FIT PREPARATION STEP 1 Remove screen guide as per below schematic. STEP 2 Go to section 1.2.1 for reveal fit 20 | P a g e...
  • Page 21 SECTION 1.2.1: REVEAL FIT - INSTALLATION OF EVO MAGNATRACK STEP 1 Prepare the Evo MagnaTrack Channels • Select fasteners based on what substrate channels are being attached to. • Depending on the fasteners chosen, this dictates the horizontal position of the holes.
  • Page 22 STEP 2 Install Evo MagnaTrack Channels. STEP 3 Repeat steps 1 and 2 for other side. 22 | P a g e...
  • Page 23 SECTION 2.2: REVEAL FIT - INSTALLATION OF ROLLER TUBE STEP 1 Install the roller tube on the universal brackets. • Drill any additional holes before putting up tube assembly. e.g. electrical cable outlets. • While installing the drive end of the tube be sure to align the electrical cables with the holes and don’t pinch the cables between the motor head and the bracket.
  • Page 24 SECTION 3.2: REVEAL FIT - INSTALLATION OF BOTTOM RAIL AND SCREEN GUIDES STEP 1 Connect motor to power and lower the skin to waist height from ground. STEP 2 Feed bottom rail onto skin • Use silicon spray to lubricate the bottom rail and bottom of fabric groove to reduce friction.
  • Page 25 STEP 3 Fasten probes onto the keder. • Start on Idle side. • Remove the screws from the probe. • Fold the keder out of the way. • Insert the probe into the bottom rail. • Release the keder and slide the probe out of the bottom rail while guiding the keder flaps into the slot.
  • Page 26 B. Feed screen guide onto drive end keder. Fitting the screen guide on the drive end (top view with funnel and end caps hidden) 26 | P a g e...
  • Page 27 C. Reposition the bottom rail. Reposition the bottom rail. D. Secure the probes, this will prevent bottom rail from rubbing on the screen guide. • Using the longer screws from the "probe bag" secure the idle end probe flush with bottom rail by fastening the screw through the bottom rail brush from under the bottom rail.
  • Page 28 F. Fitting the screen guide on the idle side (top view with funnel and end caps hidden) G. Fitting the idle end keder into the screen guide. 28 | P a g e...
  • Page 29 H. Remove tube from idle end. 29 | P a g e...
  • Page 30 3. Manually lift the bottom rail and feed the keder into the funnel (fig R3) 4. Lower the bottom rail into the Evo MagnaTrack Channel (fig R4 & R5) 5. Replace the idle end in the bracket with the retainment pin (fig R6) I.
  • Page 31 SECTION 4.0: DONUT ADJUSTMENT & PROBE SECURING STEP 1 102mm Tube donut adjustment • Set blind limits. • Lower and raise the blind through full limits. • Raise the blind to the top limit. • If bottom rail has a smile, lower the blind to maximum drop and move both donuts towards the tube centre.
  • Page 32 STEP 2 Probe Positioning. Check bottom rail and skin is centred between the screen guides. Check bottom rail does not rub on screen guide 32 | P a g e...
  • Page 33 SECTION 5.0: REPLACE HEADBOX FRONT COVER FACE FIT Replace headbox front cover as per headbox installation step 1 (fig H1). REVEAL FIT Replace headbox front cover as per headbox installation step 4 (fig H3). 33 | P a g e...