Muirhead 3515 Product Manual

Speed alert controller 8-35 vdc

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PRODUCT MANUAL
SPEED ALERT CONTROLLER 8-35 Vdc
Part No. 3515 | 3508

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Summary of Contents for Muirhead 3515

  • Page 1 PRODUCT MANUAL SPEED ALERT CONTROLLER 8-35 Vdc Part No. 3515 | 3508...
  • Page 2 DISCLAIMER © Remote Control Technologies Pty Ltd. ■ No part of this manual may be reproduced, copied, translated, or transmitted in any form or by any means without the written permission of RCT. ■ Information provided in this manual is intended to be accurate and reliable. However, RCT assumes no responsibility for its use or infringements upon the rights of third parties that may result from its use.
  • Page 3: Table Of Contents

    Installation Guide Wiring Connections Internal Wiring Diagram to suit Toyota/Nissan Application (222l) System Layout Diagram to suit Forklift Application (490j) Calibration 3515 Speed Alert Control Unit – Setup Procedure Service Information Service Schedule Service Procedure Parts List Parts Included with the 3515 Speed Alert Controller...
  • Page 4 Table of Figures ® Figure 1 Muirhead Speed Alert Controller, part number 3515 ................ 6 Figure 1 Drawing 222l – Internal wiring diagram ....................8 Figure 2 Drawing 490j – System layout diagram ....................9 4 | 16 M0404.docx | Rev 1.8 | Modified on 26/09/2018 | © Remote Control Technologies Pty Ltd...
  • Page 5: General Safety Warnings

    General Safety Warnings Personal Safety ■ Everyone is responsible for safety. ■ The installer/service personnel should be trained and authorized to complete the required work. ■ Ensure that the machine is safely isolated during installation and testing to protect all personnel. ■...
  • Page 6: Product Overview

    ® The Muirhead Speed Alert Controller, part number 3515, is designed to warn the operator of excess speeds determined by two preset values that are fully programmable. The first value activates the warning signal via relay 1 (RLY 1) while the second value activates the alarm signal via relay 2 (RLY 2). In both warning and alarm states, devices such as strobe lights and audible alarms can be activated.
  • Page 7: Operation And Use

    3. Refer to the wiring tables below and the wiring diagrams on the following pages as a guide on how to wire up the control unit and the wiring loom. Note If ordering a 3515 control unit to replace the module from the 8867 road speed limiter kit, you need to refer to the 8867 product manual. Wiring Connections...
  • Page 8: Internal Wiring Diagram To Suit Toyota/Nissan Application (222L)

    Internal Wiring Diagram to suit Toyota/Nissan Application (222l) Figure 2 Drawing 222l – Internal wiring diagram 8 | 16 M0404.docx | Rev 1.8 | Modified on 26/09/2018 | © Remote Control Technologies Pty Ltd...
  • Page 9: System Layout Diagram To Suit Forklift Application (490J)

    System Layout Diagram to suit Forklift Application (490j) SIGNAL GN/YL Figure 3 Drawing 490j – System layout diagram 9 | 16 M0404.docx | Rev 1.8 | Modified on 26/09/2018 | © Remote Control Technologies Pty Ltd...
  • Page 10: Calibration

    Important If tampering has occurred and the 3515 control unit is not functioning correctly, then a factory restore may be required. To do this, program code 06C must to be entered.
  • Page 11 Typical trip and release frequencies for fork lift trucks These frequencies are set in programming mode and are equal to RCT factory settings. RLY 1 RLY 2 Trip 336 Hz 420 Hz Release 252 Hz 336 Hz Note RCT configures these frequencies as a standard setup. Also note that if a factory restore of 06C8 is initiated, then the set ups as listed above will be installed and all other settings will be erased or lost.
  • Page 12: Service Information

    3515 Speed Alert Control Unit 4804 Signal Amplifier (not supplied with the kit, order if necessary for installation of the 3515 control unit) Compliance and Standards RCT has an obligation as a manufacturer to comply with the regulations as required by the relevant regulatory bodies, depending on the market and location.
  • Page 13: Troubleshooting

    Troubleshooting Fault Remedy Relay outputs do not activate at desired Perform a factory restore 06c8 and reprogram the relay trip speed. frequencies Note: Relay trip frequencies in programming mode are half the desired trip frequency. The unit will not program or program Perform a factory restore 06c8 and reprogram desired instructions do not yield the desired parameters.
  • Page 14: Glossary

    Glossary Amp (Ampere) Minimum alternating current millimetres Advanced Management System Milliwatts Auxiliary Output Not Applicable Controller Area Network Normally Closed CMIO Control Master Input Output PCB Normally Open Control Master Receiver Original Equipment Manufacturer Control Master Transmitter Outputs CM2200 Control Master 2200 Remote Set Output COMMS Communications...
  • Page 15: Revision History

    Revision History Date Details of change 04/05/2009 Initial document draft and approval 20/11/2009 Updated drawing 350t 01/04/2010 Updated drawing 358v 24/01/2011 Updated drawing 350t 09/10/2013 Replaced drawing 192j with 490j 22/05/2015 Updated drawing 358v 15/09/2015 CamB Revised manual and updated to new format 02/06/2016 Updated Technical Specifications table Added Compliance and Standards information...
  • Page 16 Discover more: www.rct-global.com sales@rct-global.com AUSTRALIA: +61 (0) 8 9353 6577 AFRICA: +27 (0) 83 292 4246 CANADA: +1 705 590 4001 RUSSIA / CIS: +7 (910) 411 11-74 SOUTH AMERICA: +56 9 8731 9925 USA: +1 801 938 9214...

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