Bryant 538J-18-1 Installation, Start-Up And Service Instructions Manual
Bryant 538J-18-1 Installation, Start-Up And Service Instructions Manual

Bryant 538J-18-1 Installation, Start-Up And Service Instructions Manual

Light commercial condensing units

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CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
I. Complete Pre-Installation Checks . . . . . . . . . . . . . . 1
II. Rig and Mount Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 3
V. Accessory Installation. . . . . . . . . . . . . . . . . . . . . . . . 4
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
I. Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
II. Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
III. Cleaning Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

SAFETY CONSIDERATIONS

Installing and servicing air-conditioning equipment can be
hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install or service air-conditioning equipment.
Untrained personnel may perform basic maintenance such
as cleaning and replacing filters. All other operations should
be performed by trained service personnel. When working on
air-conditioning equipment, observe safety precautions in
literature, and on tags and labels attached to unit.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for brazing operations. Have a fire extin-
guisher available. Read these instructions thoroughly. Con-
sult local building codes and National Electrical Code (NEC,
U.S.A. Standard) for special installation requirements.

INSTALLATION

WARNING: Before installing or servicing system,
always turn off main power to system. There may be
more than one disconnect switch. Turn off accessory
heater power if applicable. Electrical shock can cause
personal injury.
installation, start-up and
service instructions
LIGHT COMMERCIAL
CONDENSING UNITS
Page
. . . . . . . . . . . . . . . . 4
Cancels: New
I. COMPLETE PRE-INSTALLATION CHECKS
A. Unpack Unit
Move unit to final location. Remove unit packaging being
careful not to damage service valves or grilles.
B. Inspect Shipment
File claim with shipping company if shipment is damaged or
incomplete. Check unit nameplate to ensure unit matches
job requirements.
C. Consider System Requirements
Consult local building codes and NEC for special installation
requirements.
Allow sufficient space for airflow clearance, wiring, refriger-
ant piping, and servicing unit. See Fig. 1 and 2. Unit can be
mounted on a level pad directly on base legs or mounted on
raised pads at support points. See Fig. 2 for center of gravity.
Fig. 1 - Typical Condensing Unit
538J
Sizes 018-060
II 538J-18-1
1/15/02

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Summary of Contents for Bryant 538J-18-1

  • Page 1: Table Of Contents

    See Fig. 1 and 2. Unit can be mounted on a level pad directly on base legs or mounted on raised pads at support points. See Fig. 2 for center of gravity. 538J Sizes 018-060 II 538J-18-1 1/15/02 Fig. 1 — Typical Condensing Unit...
  • Page 2 — —...
  • Page 3: Rig And Mount Unit

    II. RIG AND MOUNT UNIT A. Mounting on Ground Mount unit on a solid, level concrete pad. Position unit so water or ice from roof does not fall directly into unit. Field- fabricated stacking kits can be used when units are to be stacked.
  • Page 4: Make Electrical Connections

    B. Make Piping Sweat Connections Remove plastic caps from liquid and suction service valves. Use refrigerant grade tubing. Service valves are closed from the factory and ready for brazing. After wrapping the service valve with a wet cloth, the tubing set can be brazed to the service valve using either silver bearing or non-silver bear- ing brazing material.
  • Page 5 UNIT 538J NOMINAL CAPACITY (Btuh) UNIT OPERATING WEIGHT (lb) COMPRESSOR Type Model Oil (oz) Initial/Recharge OUTDOOR FAN Diameter (in.)...No. of Blades Fan Pitch (Deg) Motor Hp Nominal Airflow (Cfm) OUTDOOR COIL Face Area (sq ft)...No. of Rows Fins per in. CONTROLS PRESSURESTAT SETTINGS Low Pressure Cutout (psig)
  • Page 6 LEGEND — Contactor (12-va) — Heating Control — Indoor-Fan Motor — Indoor-Fan Relay TRANS — Transformer Field Wiring Factory Wiring *The IFR and IFM are located in indoor unit on heating-cooling applications. If accessory IFR is required for cooling-only applications, locate (IFR) in fan coil. NOTES: 1.
  • Page 7: Start-Up

    Table 2 — American/European Wire Conversions AMERICAN Industry American Conversion Standard Size (mm) 18 AWG 0.82 16 AWG 1.30 14 AWG 2.08 12 AWG 3.30 10 AWG 5.25 8 AWG 6.36 6 AWG 13.29 4 AWG 21.14 3 AWG 26.65 2 AWG 33.61 1 AWG...
  • Page 8: Low Pressure Switch

    OPERATIONAL VOLTAGE* 538J V-PH-Hz 208/230-1-60 LEGEND — Full Load Amps HACR — Heating, Air Conditioning, Refrigeration — Locked Rotor Amps MCA — Minimum Circuit Amps per NEC Section 430-24 — National Electrical Code (U.S.A. Standard) — Rated Load Amps (Compressor) *Permissible limits of the voltage range at which unit will operate satisfactorily.
  • Page 9: Service

    10. If air temperature entering outdoor coil or pressure at suction valve changes, charge to new suction line temperature indicated on chart. NOTE: The above procedure is independent of indoor air quantity. B. Subcooling Method (Cooling, TXV) To check and adjust charge during cooling season, use Tables 6A and 6B and the following procedure: 1.
  • Page 10: Maintenance

    MAINTENANCE WARNING: Before performing recommended main- tenance, be sure unit main power is off. Failure to do so may result in electrical shock or injury from rotating fan blades. I. LUBRICATION The outdoor fan motor is factory lubricated and requires no oil.
  • Page 11: Troubleshooting

    TROUBLESHOOTING — —...
  • Page 12 Copyright 2002 Bryant Heating & Cooling Systems Printed in Mexico CATALOG NO. 5353-802...

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