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Yutong HK-30-750-AE2 Instructions Manual

Charging pile
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charging pile
Instructions
Edition：V2.0
ZHENGZHOU YUTONG BUS CO.,LTD

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Summary of Contents for Yutong HK-30-750-AE2

  • Page 1 Instructions Edition：V2.0 ZHENGZHOU YUTONG BUS CO.,LTD...
  • Page 2 If any conflicts found between the manual and new products, please refer to the extra specification attached. Zhengzhou Yutong Bus Co., Ltd. reserves the right to improve product technologies and interpret this manual. Product technologies and this manual are subject to changes without prior notice and relevant technical agreements shall prevail.
  • Page 3 Any personal injury or equipment damages due to customer’s failure in following this manual shall not be responsible by YUTONG Company. Warning ---- means potential dangers. If not avoid, personal injuries may be caused.
  • Page 4 Charging Pile Instructions-V2.0 Rapid Installation Guidance Installation and Commission Flowchart Tasks References Introduction and product mode Take the charging pile out of the packing box, (Page 1) check the product mode specification Receiving and Acceptance Confirm whether the appearance of the charger pile is damaged Check if the environmental conditions, input/ output cables and other accessories are...

  • Page 5: Table Of Contents

    Charging Pile Instructions-V2.0 Contents 1. INTRODUCTION .................... 1 1.1 P ..................1 RODUCT NTRODUCTION 1.2 P ....................1 RODUCT ODEL 2. PRODUCT MODEL SPECIFICATION ............2 3. NORMATIVE REFERENCE AND SPECIFICATION ........3 4. ENVIRONMENTAL CONDITIONS ..............4 5. ELECTRIC CHARACTERISTICS ..............4 5.1 I ..................
  • Page 6 Charging Pile Instructions-V2.0 9.3.1 Charging Operation Instruction ............. 20 9.3.2 System Setting..................28 9.3.3 Help ......................35 9.3.4 System Upgrading Instructions .............. 36 9.3.5 Charging Pile Suspended Instructions ........... 37 9.3.6 Emergency Switch Operation Instructions ..........37 10. FAULT ALARM AND TREATMENT ............39 10.1 F ..................

  • Page 7: Introduction

    Charging Pile Instructions-V2.0 1. Introduction 1.1 Product Introduction The DC charging pile, which is an isolated DC charging pile focusing on product safety performance, mainly used for quick charging of pure electric vehicles. Charging piles of this type are designed for outdoor floor types with waterproof, dustproof and corrosion proof function and have environmental protection design with protection grade of IP 54.

  • Page 8: Product Model Specification

    Charging Pile Instructions-V2.0 2. Product Model Specification Output Max Input Output voltage Output Current Model Weight AC input voltage power Current adjustable range adjustable range ≤400kg HK-30-750-AE2 30kW 0-50A ≤390kg HK-30/750-BE2 ≤410kg HK-45-750-AE2 45kW 0-75A ≤400kg HK-45-750-BE2 ≤420kg HK-60-750-AE2 ≤410kg...

  • Page 9: Normative Reference And Specification

    Charging Pile Instructions-V2.0 ≤445kg HK-80-1000-CE2 400± 15%VAC 150-1000VDC ≤435kg HK-100-1000-AE2 (Rated AC (Rated DC ≤425kg input voltage: HK-100-1000-BE2 100kW 183A Output voltage: 0-100A ≤455kg 400VAC) 1000VDC) HK-100-1000-CE2 ≤445kg HK-120-1000-AE2 ≤435kg Constant power HK-120-1000-BE2 120kW 219A 0-120A ≤465kg range:800-1000V HK-120-1000-CE2 ≤455kg (Max current@ HK-140-1000-AE2 ≤445kg...

  • Page 10: Environmental Conditions

    Charging Pile Instructions-V2.0 vehicle for control of DC charging Plugs, socket-outlets, vehicle connectors and vehicle inlets – Conductive charging of electric vehicles – Part 1: General IEC 62196-1-2011 requirements Plugs, socket-outlets, vehicle connectors and vehicle inlets – IEC 62196-3 2014 Conductive charging of electric vehicles –...

  • Page 11: Output Characteristics

    Charging Pile Instructions-V2.0 wire system 30kW 40kW 45kW 60kW 75kW 80kW Input 400 VAC, each phase Rated Input Current with full load 90kW 100kW 120kW 140kW 150kW 160kW 5.2 Output characteristics Technical Item Unit Remark requirements ≤±0.5 Voltage error ≤±1 Output DC current ≥...

  • Page 12: Protection Characteristics

    Charging Pile Instructions-V2.0 5.3 Protection characteristics Technical Item Unit Remark requirements Input undervoltage protection point Adjustable Input overvoltage protection point Adjustable Inputting phase loss protection In case of input overcurrent, the charging module inside the Input overcurrent protection equipment tests the input overcurrent to cut off inputs, to achieve self protection.

  • Page 13: Emc Characteristics

    Charging Pile Instructions-V2.0 ℃ Temperature alarm of air outlet Adjustable Press emergency button, in Emergency shutdown protection case of emergencies. ≤110% Input inrush current Input current Soft-starting time ≤5% voltage Output DC current ≥ 30A ≤5% Start output pulse Output DC current ＜30A current ≤1.5 Im: actual output current of...

  • Page 14: Safety Features

    Charging Pile Instructions-V2.0 modulated (RS) Radio-frequency continuous conducted (CS) Pass Power-frequency magnetic fields Pass Fast transients (EFT) Pass Surge Pass Electrostatic discharges (ESD) Pass Voltage dips and interruptions Pass Note：Add accessories to pass EMC test 5.5 Safety features Technical Item Unit Remark requirements...

  • Page 15: Other Characteristics

    Charging Pile Instructions-V2.0 Maximum continuous operating voltage is 385VAC； Ac input Nominal discharge current is 20kA； lightning Maximum discharge current is 40kA protection Voltage protection level is under 1.8kV 5.6 Other characteristics Technical Item Unit Remark requirements Comply with DC output charging interface IEC62196-3-2014 ≤20+5*N Standby power consumption...

  • Page 16: Indicator Light

    Charging Pile Instructions-V2.0 5.7 Indicator light Charger state Indicator light Standby Charging Fault Yellow Green 6. Product Characteristics Technical Item Remark requirements Wireless communication 2G/3G/4G Different operators are available Support Optional Complete business card making and card Charging card management Support issuing system, with asynchronous system...

  • Page 17: Dimension And Installation

    Charging Pile Instructions-V2.0 7. Dimension and Installation 7.1 Dimensions Figure 7.1 Charging Pile Dimension Chart 7.1 Detailed Dimension Data of Charging Pile（Unit：mm） Length Width Height Charging Pile Power （ L） （ W） （ H） 30kW-160kW 1900...

  • Page 18: Installation Method And Installation Hole Size

    Charging Pile Instructions-V2.0 7.2 Installation Method and Installation Hole Size (1) The charging pile is required to be installed on the cement column that shall be buried in the ground mostly to ensure safe and stable running, referring to Figure 7.2.1 (2) The charging pile input line entries from the bottom, and enough space shall be reserved inside cement column.
  • Page 19 Charging Pile Instructions-V2.0 80kW 400V± 15% AC 146A 90kW 400V± 15% AC 165A YJV22-0.6/1kV-3*70mm² +2*35mm² 100kW 400V± 15% AC 183A YJV22-0.6/1kV-3*95mm²+2*50mm² 120kW 400V± 15% AC 219A 140kW 400V± 15% AC 256A YJV22-0.6/1kV-3*120mm²+2*70mm² 150kW 400V± 15% AC 274A YJV22-0.6/1kV-3*150mm²+2*70mm² 160kW 400V± 15% AC 292A Note: To ensure the power consumption safety of different onsite, the recommended cable specification is relatively larger.
  • Page 20 Charging Pile Instructions-V2.0 ≥315A ＞300mA 150kW 274A 160kW 292A Note: The recommended breaker and current leakage setting parameter is just for users reference, actual onsite situation need to be taken into consideration when choosing. Figure 7.2.1 Construction Drawing Figure 7.2.2 Concrete Installation Dimension...
  • Page 21 Charging Pile Instructions-V2.0 Chart 7.2.3 Charging pile installation hole size and diameter parameters Installation Hole（unit：mm） Installation Diameter Charging pile power ΦD mm 90kW single vehicle 4-expansion screw Φ12 connector Note: Installation Hole need to be chose according to actual onsite situation. Please refer to construction specification for details.

  • Page 22: Power Distribution

    Charging Pile Instructions-V2.0 8. Power Distribution 8.1 Input AC Power Distribution Wiring Input AC Power Distribution: First open the front door of the charging pile, then three-phase five-wire AC power supply (400VAC) need to be connected successively according to the input wiring marks A, B and C from left to right.

  • Page 23: Output Dc Vehicle Connector Plug Pin Definition

    Charging Pile Instructions-V2.0 8.2 Output DC Vehicle Connector Plug Pin Definition The output DC vehicle connector plug pin number/identification and function definition are shown in figure 8.2 and chart 8.2. Figure 8.2 Output DC Vehicle Connector Plug Pin Position Schematic Diagram Chart 8.2 DC Vehicle Connector Plug Pin Number/identification and Function Definition Rated Voltage and Rated Function Definition...

  • Page 24: Operation Instruction

    Charging Pile Instructions-V2.0 9. Operation Instruction 9.1 Checks before Charging 9.1.1 Safe checking before charging ➢ Ensure that the products has no scratching, rust, deformation and other damages. ➢ Ensure that the power supply socket is safe enough and no residuals left inside the plug and vehicle inlet.

  • Page 25: Charging Operation Flow Chart

    Charging Pile Instructions-V2.0 lightning arrester has been damaged and shall be replaced immediatemly. 9.2 Charging Operation Flow Chart Start Charging mode selection Ensure that charging pile connected with vehicle correctly and relevant vehicle connector is chose BY Card BY APP (optional) Start Mode Selection BY Button Swipe the card...

  • Page 26: Charging Operation Description

    Charging Pile Instructions-V2.0 9.3 Charging Operation Description 9.3.1 Charging Operation Instruction Homepage Turn on the system power and after starting up, the system will initialize and enter the homepage, as shown in figure 9.3.1.1. Figure 9.3.1.1 Startup Mode Selection Users can choose different ways to start the charging pile: Start by swiping card: Click the screen to select the charging mode, select the connector to start charging, and follow step 3.
  • Page 27 Charging Pile Instructions-V2.0 Start by APP: Click the [QR code charging] button at the lower right corner of the main interface, and the interface pop-up box will be shown in figure 9.3.1.2. Open the relevant charging APP of the mobile phone and scan the QR code corresponding to position scrambling on the left and right sides of the screen, and click [start charging] on the APP.
  • Page 28 Charging Pile Instructions-V2.0 reserved time of the next day by default. If the duration time is set as '0', the charging process will be controlled by vehicle BMS and vehicle will be fully charged automatically. ➢ Ration Charging Mode: Manually set the electricity quantity needed. When the set electricity quantity reached, the charging process will be stopped.
  • Page 29 Charging Pile Instructions-V2.0 Figure 9.3.1.4 If ration charging mode chose, system will enter electricity quantity setting page. See figure 9.3.1.5. After relevant parameter setting finished, click “next” to enter vehicle connector choosing page just as figure 9.3.1.3. Figure 9.3.1.5 If SOC charging mode chose, system will enter vehicle target SOC value setting page. See figure 9.3.1.6.
  • Page 30 Charging Pile Instructions-V2.0 Figure 9.3.1.6 Charging Connector Selection Following step 3, choose the charging connector used to charge and reliably connected with the vehicle. After connector choosing finished, the current choosing vehicle connector number will be displayed on the screen. Connectors that not connected with the vehicle or in fault state could not be chosed.
  • Page 31 Charging Pile Instructions-V2.0 Figure 9.3.1.7 Figure 9.3.1.8 Charging Information Displaying Page Following Step 4, system will enter charging information displaying page after charging pile started. The following information could be check at this page: vehicle SOC, charging voltage, current, power, electricity quantity used. See figure 9.3.1.9, figure 9.3.1.10, figure 9.3.1.11.
  • Page 32 Charging Pile Instructions-V2.0 Figure 9.3.1.9 Figure 9.3.1.10...
  • Page 33 Charging Pile Instructions-V2.0 Figure 9.3.1.11 If other vehicle connectors need to be used, click “charging” at the bottom left of charging information displaying page (see figure 9.3.1.9) and system will back to the homepage (see figure 9.3.1.1). Then the above steps shall be followed to choose vehicle connector and start charging process.

  • Page 34: System Setting

    Charging Pile Instructions-V2.0 Figure 9.3.1.12 9.3.2 System Setting 1. Entering System Menu Page Click “system” at the bottom left of the homepage and username and password dialog will popped up, see figure 9.3.2.1. Username: USER, Password: 4567, then click “OK” to enter system setting page.
  • Page 35 Charging Pile Instructions-V2.0 Figure 9.3.2.1 Figure 9.3.2.2 2. Password Setting Click “password” at system menu page (see figure 9.3.2.2) and enter password modification page. Default password: 4567. If password modification needed, then new password shall be filled and click “confirm” to finish changing process. See figure 9.3.2.3.
  • Page 36 Charging Pile Instructions-V2.0 Figure 9.3.2.3 Note: Please keep a record of the new password in case of forgotten 3. Time Setting Click “time” at system menu page (see figure 9.3.2.2) to set local time. Proper time zone, city and accurate time shall be chose and then click “confirm” to finish the modification process.
  • Page 37 Charging Pile Instructions-V2.0 (2) Power Output Mode: Could be switched between intelligent mode and priority mode. Intelligent Mode: the charging pile power will be equally distributed by two vehicle connectors. Priority Mode: Firstly choosed vehicle connector will work with full power output and the other connector will be in waiting state and then automatically begin charging process when the firstly choosed connector finished charging.
  • Page 38 Charging Pile Instructions-V2.0 Figure 9.3.2.6 Ethernet Setting: Set IP acquiring mode: dynamic/manual. In manual mode, the following parameters could be set: local IP, subnet mask, gateway, DNS, MAC address. See figure 9.3.2.7. Figure 9.3.2.7...
  • Page 39 Charging Pile Instructions-V2.0 Mobile network Setting: Set APN, ICCID, IMSI and SIM card signal state could be checked. See figure 9.3.2.8 Figure 9.3.2.8 BMS: meter voltage and current, sample voltage abd current, meter electricity quantity, vehicle VIN code could be checked. See figure 9.3.2.9. Figure 9.3.2.9 6.
  • Page 40 Charging Pile Instructions-V2.0 Figure 9.3.2.10 Clicking “prev page”, “next page” could turn pages to check histrorical fault information. Clicking “home”, “last page” could jump to the first page and the last page of the fault record quickly. 7. Charging Record Inquiry Clicking “charging record”...

  • Page 41: Help

    Charging Pile Instructions-V2.0 the charging record quickly. 8. Temperature Displaying Clicking “temp. displaying” at system menu page (see figure 9.3.2.2) could check real-time temperature of charging pile inlet/outlet and DC+/DC- of all vehicle connectors. See figure 9.3.2.12. Charging pile inlet/outlet fan closing temperature need to be set (the fan will be closed when the temperature meet and less than the set value).

  • Page 42: System Upgrading Instructions

    Charging Pile Instructions-V2.0 Figure 9.3.3.1 Figure 9.3.3.2 9.3.4 System Upgrading Instructions When system in remote upgrading process, charging pile will be suspended to use and prompt message will be popped out. See figure 9.3.4.

  • Page 43: Charging Pile Suspended Instructions

    Charging Pile Instructions-V2.0 Figure 9.3.4 Tips: Please wait patiently for the system upgrading completed. 9.3.5 Charging Pile Suspended Instructions Charging pile is suspended and prompt message will popped out. See figure 9.3.5. Figure 9.3.5 Tips: Please contact the staff for restoring. 9.3.6 Emergency Switch Operation Instructions When emergency switch be pressed down, charging pile display screen will pop out emergency fault prompt message.
  • Page 44 Charging Pile Instructions-V2.0 occured: ➢ In case of current leakage, emergency switch shall be pressed down immediately. ➢ In case of abnormal situation like fire or electric shock, emergency switch shall be pressed down immediately. ➢ In case of abnormal situation of charging pile faults like charging process could not be stopped or internal wiring short circuit happened, emergency switch shall be pressed down immediately.

  • Page 45: Fault Alarm And Treatment

    Charging Pile Instructions-V2.0 10. Fault Alarm and Treatment 10.1 Fault and Recovery The charging pile can realize self-monitoring during the running process. In case of fault, related fault code will be displayed in charging fault record page, the fault light will be on, and the output of charging pile will be cut off.
  • Page 46 Charging Pile Instructions-V2.0 Cabinet temperature signal Check if the ambient temperature abnormal alarm is too high Cabinet temperature signal Check if the ambient temperature abnormal protection is too high Parallel contactor 1/2 feedback Check parallel contactor 42/43 signal abnormal feedback signal line Control board Check control board 1~4 CAN...
  • Page 47 Charging Pile Instructions-V2.0 Incorrect match between IC card Back office bound data not and vehicle matched Incorrect match of Vehicle VIN VIN white list of the charging code pile not matched Abnormal charging connection Confirm if the connector is between vehicle connector and properly connected vehicle Abnormal connection between the...
  • Page 48 Charging Pile Instructions-V2.0 Check output Output short circuit short-circuited Check the communication line Slave-machine 1/2communication 60/61 between the slave-machine 1/2 timeout and main control board Highest single voltage is greater Check the BMS communication than the protection value message Power Module Fault classification number: 31 (Module 0) ~ 94 (Module 64) Fault Code Fault Name Treatment...

  • Page 49: Package, Transportation And Storage

    Charging Pile Instructions-V2.0 11. Package, Transportation and Storage Package Product name, model, manufacturer information shall be printed on the packing case and Qualification Certificate, Delivery Inspection Report, Users Manual, accessories and parts list supplied by the manufacturer shall be placed inside the case. Transportation Transportation by vehicle, ship and aircraft is applicable.

  • Page 50: Maintenance And Repair

    Charging Pile Instructions-V2.0 12. Maintenance and Repair Due to influences by changeable environment of the charging piles such as temperature, humidity, fog, etc and the ageing of charging pile inner parts, various types of faults of charging pile might occur. Therefore, a regular examination and maintenance of charging pile must be done in product storage and using process.
  • Page 51 Charging Pile Instructions-V2.0 (2) The insulation resistance of the independent electrical circuit of charging pile to the earth and among the circuits shall not be lower than the specified value. （3）Check whether the terminals of the input cable are tightly connected. （4）Check whether the power distribution wire and internal control line of charging pile ageing or not.
  • Page 52 Charging Pile Instructions-V2.0 NOTICE: 1. The company will not be responsible for any vehicle connectors’ damages caused by incorrect placing or man-made rotating and twisting behaviors. 2. Any abnormal operations like cutting off breaker with load or extracting vehicle connector with load, etc must be forbidden during charging process. Long time of improper operation of charging pile might affect the service life of the components.
  • Page 53 ZHENGZHOU YUTONG BUS CO.,LTD. Mailing address: Yutong Industrial Park, Yutong Road, Guancheng District, Zhengzhou, Henan Province, China Postal code：450061 Telephone：4006596666 Email：ytkf@yutong.com...

This manual is also suitable for:

Hk-30-750-be2Hk-45-750-ae2Hk-45-750-be2Hk-60-750-ae2Hk-60-750-be2Hk-60-750-ce2 ... Show all

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