Summary of Contents for BRAMIDAN X Series
- Page 1 Operating instructions Bale press X-series Manual no. 7995-014 Version 01-05-2012 USA - English edition (800) 955-0866 info@BATC-compacts.com www.BATC-Compacts.com...
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Page 3: Table Of Contents
Table of contents 1 EU conformity declaration ......................1 2 Conditions ..........................2 Explanation of symbols ..................... 2 3 Personal Safety ........................3 4 Use and function........................5 Bale size ........................... 5 Worth knowing ........................6 5 Transport ..........................7 Lashing .......................... - Page 4 10 Mounting cords, straps, or steel wire ................... 21 Cords or straps ....................... 21 Steel wire ........................23 11 Filling and compression ....................... 24 Distribution of waste ....................... 24 Compression ........................24 Finishing the bale prematurely ..................25 Cancelling of finishing the bale prematurely ..............25 12 Binding..........................
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Page 5: Eu Conformity Declaration
EN 60204-1 Electrical equipment on machines. Note Bramidan bale presses are intended for erection as stand-alone machines and must not be combined with other machines. The bale press must not be used for compressing wet or oily material, foam rubber, or other strong expansive materials. -
Page 6: Conditions
2 Conditions It is important to read through the operating instructions before the work begins. Pay particular attention to the safety instructions, which are intended to protect the operator. The operating instructions are well illustrated, so you can quickly become familiar with the baler. No special training is required. -
Page 7: Personal Safety
3 Personal Safety CAUTION It is the company's responsibility to ensure that the appropriate laws and regulations of the country are complied with in connection with working with the baler. The company shall ensure that the operator has read and understood the operating instructions, see chapter 2, Conditions. Only authorized employees (18 years or older) may operate, inspect, or maintain the baler. - Page 8 • The baler must not be used for compressing wet or oily material, foam rubber, and WARNING other strong expanding materials. An example of strong expanding materials could be plastic rolls or the equivalent, which would build up strong spring forces during compression.
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Page 9: Use And Function
4 Use and function The baler is intended for compressing cardboard and plastic or other forms of dry waste with a similar consistency, see the table: Waste type B-series X-series ● ● ¹ Cardboard ● ● Plastic in soft materials, dry (LDPE) ●... -
Page 10: Worth Knowing
Worth knowing: The combination of solid construction and thought through safety equipment means that this baler can always be operated safely: • The baler's operating panel is equipped with an emergency stop, which immediately stops the baler when activated. • The light in the operating panel's buttons guides the operator through the different phases of the compression, see chapter 9, The Operating Panel. -
Page 11: Transport
5 Transport Lashing: The baler must be securely WARNING lashed during transport. Lashing must only occur in the lashing brackets, or in the oval holes on the top frame of the baler. Never lash over "free standing" screens that can be deformed by the load. -
Page 12: Centre Of Gravity
The lifting equipment must be designed for lifting the weight of the baler. The baler’s weight appears on the nameplate on the baler. Industrivej 69 Tel. +45 75 173266 DK-6740 Bramming www.bramidan.com Always use the safety equipment required by law in connection with transport. Never lift anything CAUTION directly above people or animals. Bale press... -
Page 13: The Bale Press Should Not Be Tipped Over On Its Side
The baler should not be put down on its side: If it is necessary to put the baler on its side, do the following: The oil tank's original plug must be replaced with an airtight plug, so the oil does not escape. Alternatively, the oil is drained from the system. -
Page 14: Transport Using A Crane
Transport when using a crane: When using a crane, the lifting gear must be hooked through the two holes at the top of the WARNING baler's top. Do not use the eye on the top of the steering rod or the oval holes on the top frame of the baler for gripping! In models where this is not available, place a round sling around the sidepieces at the top of the baler. -
Page 15: Installation
6 Installation The baler may be installed in both residential and industrial environments. The baler’s noise level is initially less than 70dBA. If the baler's noise level exceeds 70dBA, this will appear on the nameplate on the baler. The noise level is measured based on an operator's position during the baler's operation, about 39 inches from the operation and at a height of 63 inches. -
Page 16: Clearances And Working Area
Clearances and working area: The baler is placed so that it is possible to replace the binding material behind the chamber on certain models. The baler's left side should be placed at least 8 inches from the wall, so the doors can be opened the necessary 90°. -
Page 17: Connection
The voltage of the supply network must be appropriate for the configuration of the baler. Industrivej 69 Tel. +45 75 173266 DK-6740 Bramming www.bramidan.com Single phase motor with socket: CAUTION Before connecting the baler, you must visually ensure that the supply network looks secure, and that there are no defects, loose parts, etc. -
Page 18: Three Phase Motor Without Phase Inverter / Socket
Three phase motor without phase inverter / socket: If the socket does not contain a phase inverter, the socket must be opened and two phases replaced. This should only be performed by an authorized electrician who possesses the necessary knowledge and understanding. This also applies if the baler is delivered without a socket installed. -
Page 19: Cords, Straps, Or Steel Wire
7 Cords, straps, or steel wire The composition of the bale and the baler's press pressure determine what type of cords, straps, or steel wire can be used. Choice of cords, straps, or steel wire can be crucial for further handling of the bale. It is therefore advisable to contact the purchaser to hear about any possible benefits. -
Page 20: Operating Principles
8 Operating principles Power interruption: If power to the baler has been disconnected, the baler must be reset with a single push of the green start button. If this occurs during ejection of the bale, continue the process by pressing the two orange finish indicator buttons, which together constitute two-hand control. -
Page 21: Additional Functions
Additional functions: The following functions are not installed when the machine leaves the factory, and require an adjustment of the actual control system. Contact the dealer for more information. Automatic start: The baler starts when the filling door is closed, and it is therefore unnecessary to start it by activating the green start button. -
Page 22: Problems With Cords, Straps, Or Steel Wire
Problems with cords, straps, or steel wire: If there are problems with cords, straps, or steel wire during the ejection of the bale, close the doors again. But only so far as is possible without the use of other equipment! Then press the orange finish indicator button so the platen goes back to the top position. -
Page 23: The Operating Panel
9 The Operating Panel Description: B-series D) Finish indicator button (orange) E) Repair switches (for padlock) A) Emergency stop (top) B) Start button (green) C) Finish indicator button (orange) The two orange finish indicator buttons (C and D) together constitute the two-hand control. X-series D) Finish indicator button (orange) E) Repair switches (for padlock) -
Page 24: The Function Of The Push Buttons
The function of the push buttons: Compression: When the green start button is activated, the platen runs a cycle where the waste is compressed and the platen returns to the top position. For models with automatic doors, the door is automatically closed before the platen begins the cycle. -
Page 25: Mounting Cords, Straps, Or Steel Wire
10 Mounting cords, straps, or steel wire Cords or straps Place the brackets for cord or tape rollers in the holes at the back of the chamber in the triangular profiles and fasten them with a split pin. When tape rolls are used, place the brackets in the holes from left to right. - Page 26 Reconnect the power and reset the baler with a single push of the green start button. See chapter 11, Filling and compression for further handling. Bale press X-series 10 Montering af snor, bånd eller ståltråd USA.fm • Page 22...
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Page 27: Steel Wire
Steel wire Applies to models that use steel wire. Disconnect the power by removing the plug from the electric socket. If this cannot be done, a padlock must be placed on the baler’s repair switch. Open the main door. If the steel wire is delivered without a loop at one end, make one. -
Page 28: Filling And Compression
11 Filling and compression In order to avoid unnecessary damage to the press, we recommended you to read chapter 4, Use and function. If the press is installed near children's activities, one should make sure before starting that the children are not using the chamber as a hiding place. This is a possibility that must not be WARNING overlooked. -
Page 29: Finishing The Bale Prematurely
Finishing the bale prematurely: If you want to finish the bale before it has reached its maximum (before the finish indicator button flashes), this is done as follows: The platen must be in the top position, and green start button must be lit. Now press the orange finish indicator button, which in this case is not lit. -
Page 30: Binding
12 Binding Operation of the baler must always occur in accordance with the local regulations for use of technical equipment (machines), which can vary from country to country. See chapter 3, Personel Safety. Cords or straps The orange finished indicator button will now starts to flash. - Page 31 When the strap hook is not being used, place it in the hole as shown in the illustration. The hole is not located in the same place on all presses. See chapter 13, Ejecting the bale for further handling. Bale press X-series 12 Afbinding USA.fm •...
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Page 32: Steel Wire
Steel wire When the orange finish indicator button lights and thus indicates that the bale is ready for binding, do the following: Press the lit orange finish indicator button so the platen goes back to the top position. The orange finished indicator button will now starts to flash. - Page 33 Close the filling door, and the finish indicator button will light up. Press the lit orange finish indicator button so the platen goes down and parks on top of the bale. The orange finish indicator button now starts to flash. First open the filing door and then loosen the mandrel (the hand wheel) and thus open the main door.
- Page 34 Draw the ends of the steel wire through the loops and tighten by pulling upwards. Then finish by winding the steel wire 3-4 times around the wire that is around the bale. See chapter 13, Ejecting the bale for further handling. Bale press X-series 12 Afbinding USA.fm •...
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Page 35: Ejecting The Bale
13 Ejecting the bale When the two orange finish indicator buttons light and thus indicate that the bale is going to be ejected, check the following: The main door must be open at least 90° in relation to CAUTION the chamber. There must not be any materials jammed in the ejection system, since this will prevent the press from ejecting the bale. - Page 36 The bale ejection is performed by pressing the two lit orange buttons simultaneously (two-hand control). Note that simultaneous constant pressure within a time interval of half a second is necessary. The platen moves upward and the ejector tips the bale out of the chamber. The press must only be operated by one person.
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Page 37: Maintenance
14 Maintenance Before any repair or maintenance of the baler, the power must be disconnected by removing the plug from the electric socket. If this cannot be done, a padlock must be WARNING placed on the baler's repair switch. The legally required safety equipment must always be used for all types of repair and maintenance. -
Page 38: Biannual Check
Biannual check: The oil level is checked twice a year, see the table below. When the platen is in the top position, the distance from the edge of the tank to the oil should be: Model, B-series Distance in cm B5 W 2 inches B20 / B20 VD... -
Page 39: Cleaning
Industrivej 69 Tel. +45 75 173266 DK-6740 Bramming www.bramidan.com Disposal: The hydraulic oil is packaged and disposed of according to the appropriate country's laws and regulations for the area. The electrical system and the baler itself can be reused and should be separated from each other before disposal. -
Page 40: Troubleshooting
15 Troubleshooting If it is not possible to solve the problems using the troubleshooting table, or there are any other questions, contact the dealer. The baler cannot start: Is the baler connected to the supply network? Connect the cable to the supply network. Is the repair switch set to "0"... -
Page 41: The Bale Press Cannot Start And The Start Button Is Flashing
The baler cannot start and the start button The filling door must be opened between is flashing: each press cycle. One flash, the door switch is reporting errors. Open and close the door completely. Two flashes, the emergency stop is activated. Release the emergency stop. -
Page 42: The Press Cannot Eject The Bale
The baler cannot eject the bale: Is the two-hand control not responding? Two-hand control requires a simultaneous constant pressure within a time interval of ½ second. Has the emergency stop been activated? Release the emergency stop. Has the top switch been activated? Remove any trapped material at the top switch. -
Page 43: Checklist For Safety Check
16 Checklist for safety check The items below should be checked at least once a year. Only individuals with a thorough CAUTION knowledge of the press and its functions may carry out such a check. Take a copy of the checklist and note beside each point any defects, wear and tear, or errors, which must all be repaired before the press can be used again. - Page 44 Defective Check cable and socket (all models) Visually check the supply cable and socket. There must be no cracks or other defects, etc. Check the repair switch (E) (all models) Set the repair switch (E) to "0" or OFF. Then press the green start button (B). The baler must not be able to start.
- Page 45 Check the door switch (M) (all models) Open door (F) and press the green start button (B). (On AD models door (G) must be closed). The baler must not be able to start. Close door (F) and press the green start button (B). Open door (F) after about 10 seconds.
- Page 46 Check door switch (N) (only AD models) Then press the green start button (B). When the baler is running, press with one hand on the top of the closed AD door (R). When the AD door (R) is pressed down in this way, the baler should stop immediately.
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Page 47: Spare Parts
17 Spare parts The list below indicates spares parts that directly affect the operator's safety and health. Item no. Item text X16/25 X25 AD X30 AD 3715-001 Label, protection / earth connection. 3715-186 Label the press must not be emptied by ... (only Poland) 3715-187 Label the press must... - Page 48 PEY33224 Front screen Bale press X-series 17 Reservedele USA.fm • Page 44...
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Questions and answers
Мигает зеленая кнопка пресс в 20 , что делать прес зажат и не поднимается , просто мигает зеленая кнопка
When the green button on the BRAMIDAN X Series baler is blinking and the press is stuck, it means the baler is waiting for an action by the operator before it can continue operating.
This answer is automatically generated