BGU BBS 500 B Instructions For Use Manual
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BGU BBS 500 B Instructions For Use Manual

The log band saw
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INSTRUCTIONS FOR USE
THE LOG BAND SAW
BBS 500 B
Südharzer Maschinenbau GmbH Helmestraße 94 ∙ 99734
Nordhausen/Harz Zentrale: 03631/6297-0 ∙ 7-111 Internet:
www.bgu-maschinen.de e-mail: info@bgu-maschinen.de
page 1 / 51
Insructions manual CTR 520 GX
2014-05-05

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  • Page 1 INSTRUCTIONS FOR USE THE LOG BAND SAW BBS 500 B Südharzer Maschinenbau GmbH Helmestraße 94 ∙ 99734 Nordhausen/Harz Zentrale: 03631/6297-0 ∙ 7-111 Internet: www.bgu-maschinen.de e-mail: info@bgu-maschinen.de page 1 / 51 Insructions manual CTR 520 GX 2014-05-05...
  • Page 2 page 2 / 51 Insructions manual CTR 520 GX 2014-05-05...

  • Page 3: Table Of Contents

    4.2. Parking zone............16 9. Circuit diagram ............30 4.3. The first cut ............16 9.1. Circuit diagram for BBS 500 B ........30 4.4. Setting up and the clamping of material ....17 9.2. List of electrical components of BBS 500 B ....

  • Page 4: Generally

    This manual is intended to provide you information and help you to become familiar with the log band saw of the BGU maschine company and utilizing its potential use by its determination. The operating instructions contain important instructions how to operate the machine safely, professionally and economically. Its observance will avoid risks, reduce repair costs and downtime and increase reliability and service life.
  • Page 5 Label of the need to use protective equipment - Protective gloves, boots (rubber.boots).or.work.boots.with.steel.toe.and.sole.that.does.not.slip Label of the machine safe handling - Place of suspension Before. using. the. band. saw,. read. carefully. this. manual. and. make. sure. that. you. understand its contents page 5 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 6: Scope Of Use / Designated Use

    Keep your hands away from the saw band, never adjust any saw band when the engine is running. Before you manipulate with the saw band, turn off the motor and secure it against restarting! Never.use.the.machine.when.you.are.tired,.overworked,.under.the.influence.of. medication,.drugs.or.alcohol! Observe.the.applicable.health.regulations.of.the.airspace.in.the.workplace. While.working.you.should.wear.appropriate.clothing,.footwear.and. appropriate protective equipment (eyewear, hearing, gloves, safety shoes with steel toe). page 6 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 7: Requirements For Machine - Security Devices

    Safety guards against the contact with the saw band can therefore be installed only outside the machining area. Other safety guards protect against a contact with dangerous parts of the drive or hot engine parts.. Do.not.use.devices.without.the.safety.guards! page 7 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 8: Shipping, Handling And Storage

    When the traversing bridge is attached to the original manufacturer pallet, it can be transported on a pallet trolley. WITHOUT.PALLET.IS.THE.USE.OF.FORKLIFT.PROHIBITED! The. appropriate. measures. must. be. taken. to. prevent. any. damage. from. moisture,. vibrations. and. shocks. page 8 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 9: Surface Protection

    1.4. Disposal After the final removal from service, the machine is disposed according to the provisions in force in the respective country. We recommend contacting a company specialized in disposal. page 9 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 10: Installation

    The dimensions marked for K are the anchor holes dimensions of the machine basic section, holes ø 11 mm. BBS 500.-.extension.sections 800 K 800 K The dimensions marked for K are the anchor holes dimensions of the machine basic section, holes ø 11 mm. page 10 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 11: Danger Zone, Operator´s Station

    Turn off the engine, near must not be resources of.heat,.sparks.or.open.flames!.Wipe.up.spilled.fuel.immediately! Gasoline can damage varnishes and some plastics. Be careful not to spill gasoline. Damage caused by spilled gasoline is not covered under warranty. page 11 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 12: The Machine Data

    The machine data page 12 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 13: Description Of The Machinery

    19 Weight of the basic version incl. accessories 20 The length of the extending section 2.25 m 73 kg 21 Weight of extension 235 - 260 mm 22 Working table height from floor page 13 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 14 14 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 15 This information is intended to serve users as better tools for hazards and risk assessment. Electromagnetic radiation With regard to the electromagnetic field, the device meets all requirements of the standard EN 12198-1 + A1: 2008. page 15 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 16: Putting Into Operation

    11. Open the fuel supply, turn the engine switch to position 1, and when the engine is cold turn the choke. 12. Pull the starter handle cable to start the motor. If necessary starting again, wait until the motor stops. 13. Adjust coolant flow page 16 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 17: Setting Up And The Clamping Of Material

    (e.g. with a wire brush). It. is. forbidden. to. clamp. and. cut. two. or. more. logs. next. to. each. other. at. once.. It. is. forbidden.to.cut.work.pieces.shorter.than.0.75.m. page 17 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 18: Residual Risks And Risk Situations

    (sawdust, shavings, bark) vicinity the machine, cleaning of machine Refilling of gasoline At the machine and / or in its Caution in the manual, signs of explosion vicinity and fire page 18 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 19 When handling - warnings on machinery packaging, warnings in the manual - instructions for safe handling and installation of equipment, anchoring of equipment page 19 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 20: Description Of The Machine And Its Adjustment

    OF THE GUIDE BAR BOLTS FOR THE SAW BAND BOLTS FOR THE CLEARANCE SAW BAND ADJUSTMENT CLEARANCE ADJUSTMENT BOLTS OF THE VERTICAL ADJUSTMENT BOLTS OF THE HORIZONTAL ADJUSTMENT GUIDE PLATE GUIDE PLATE page 20 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 21 Ensure adequate flow of cooling and cleansing from sawdust . The guide plates are not covered by warranty! Buy a spare part from the manufacturer or machine vendor. page 21 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 22: Replacing Of The Saw Band

    1. After clamping the log, set the sliding guide bar in a such position that you could make the cut along the entire length Attention.for.the.conical.logs,.avoid.bumping.into.log! 2. After its adjustment, lock the bar with a handle 3. Make a cut page 22 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 23: Replacing Of The Tensioning Wheel V-Belt

    Belt tensioning procedure It can only be performed when the engine is at rest. page 23 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 24: The Drive

    Prior to handle, within easy reach of the operator, there BRAKE LEVER are the clutch lever and brake. The ignition switch, fuel valve, choke and starter handle are directly on the motor (see also the user manual for motor) page 24 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 25: Setting The Cut Thickness

    6. Lower the arm down until the scale indicator shows you the desired thickness of the other board. 7. Turn the scale to the right and set the cutting wastage. 8. Make a cut. 9. Repeat the process from point 4 for other cuts. page 25 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 26: Preventive Maintenance Of Machine

    7. Check and possibly clean the electrical parts from the deposited dust If faults occur that you are unable to remove using the instructions provided in this manual, .call.service.(manufacturer,.distributor)! .Consign.the.engine.repairs.to.an.authorized.Honda.service page 26 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 27: Lubricating Plan

    The.machine.is.designed.to.be.fitted.with.the.bi-metal.saw.band.which.is.commonly.used.on.saw. bands.for.metal..This.saw.band.is.not.sharpen.and.set.in.operation,.after.blunting.is.exchanged. for a new one Recommended.type.of.saw.band:.. Bi.METAL.M42.dimension.3330x27x0,9.mm,.pitch.3.teeth.per.1´´. LASER WELDING HEAD TOOL STEEL SUPPORTING STEEL BAND MADE OF ALLOY AND TEMPERED STEEL Saw band design page 27 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 28: Troubleshooting When Using The Saw Bands

    Clean the wheels according to chapter 5.1.3. Incorrect alignment of machine Follow the instructions in Chapter 2.. Adjust working table and angular rest against the saw Cut material is not square band page 28 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 29: Faults - Causes And Remedies

    Incorrect alignment of machine (travel Follow the instructions in Chapter 2. sections) Damaged impellers Call the service centre! PoDamaged pulley Call the service centre! Defective engine of the saw band Call the service centre! page 29 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 30: Circuit Diagram

    Circuit diagram 9.1. Circuit diagram for BBS 500 B (11) (10) ENGINE PARTS 9.2. List of electrical components of BBS 500 B v.1.0 9.9.2013 Diagram: Name Type: Order No.:: Honda engine components engine switch OIL ALERT unit oil level switch...

  • Page 31: Machine Accessories

    By one lever movement you can set simultaneously two teeth (right, left) or three teeth (right, left, straight). SK.40.-.Pliers.for.teeth.setting (no picture) Used to repair setting of individual teeth. To.purchase.accessories,.please.contact.us,.Pilous.company! page 31 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 32: Ec.declaration.of.conformity,.Certificates

    Südharzer Maschinenbau GmbH Helmestraße 94 ∙ 99734 Nordhausen/Harz Service-Tel. 03631/6297-104 ∙ Fax 03631/6297-111 Internet: www.bgu- maschinen.de e-mail: info@bgu-maschinen.de Nordhausen, den 10.10.2016 René Pareis (Director) Date (User’s release) Official user language: English page 32 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 33: Assembly Instructions

    ISO 4032 M20 8 Zn CARRIAGE BOLT ISO 8677 M8x20 8.8 Zn 016149 03-03-008 016144 03-03-003 LONGERON RIGHT TRANSOM 016143 03-03-002 LONGERON LEFT 016142 03-03-001 NAME ASSORT. No. PART No. page 33 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 34 ISO 7040 M8 8 Zn LOCK NUT 001712 WASHER ISO 7093 8 Zn CARRIAGE BOLT ISO 8677 M8x30 8.8 Zn INTERNAL JOINT 016152 03-03-012 EXTERNAL JOINT 016150 03-03-009 NAME ASSORT. No. PART No. page 34 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 35 001712 ISO 7040 M8 8 Zn 001469 ISO 4032 M10 8 Zn CARRIAGE BOLT ISO 8677 M8x30 8.8 Zn BOLT 016349 03-03-011 YOKE 016151 03-03-010 NAME ASSORT No. PART No. page 35 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 36 001570 BOLT SW. ISO 4017 M12x35 8.8 Zn 003634 CLAMP HANDLE 016148 03-03-007 CLAMP 016147 03-03-006 ANGLE 016146 03-03-005 HOLDER OF ANGLE 016145 03-03-004 POS. ASSORT. No. PART No. NAME page 36 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 37 ISO 4017 M8x20 8.8 Zn 001468 ISO 4032 M8 8 Zn SPRING WASHER 001479 DIN 127B 8 Zn STIFFENER 016307 03-03-114 STOP 016153 03-03-013 NAME ASSORT. No. PART No. POS. page 37 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 38 ISO 7089 8 Zn 001562 HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8x16 8.8 Zn 016135 03-02-805 FENDER 016138 03-02-013 PULLEY HOLDER 016133 03-02-003 Pos. Name Assort. No. Part No. page 38 / 49 Insructions manual BBS 500 B 2014-05-05...

  • Page 39: Spare Parts

    ISO 4032 M10 8 Zn ARM COVER GX 019686 03-01-802 001468 ISO 4032 M8 8 Zn ARM GX 019585 03-01-801 Assort. No. Part No. Pos. Part No. Pos. Name Assort. No. Name page 39 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 40 ISO 4032 M12 8 Zn 001470 WHEEL WITH FLANGE 03-02-102 ISO 4026 M6x20 019587 HEX. SOCK. SET SCREW 003279 BRIDGE GX 03-02-811 Name Pos. Assort. No. Part No. Name Pos. Assort No. Part No. page 40 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 41 ISO 8677 M8x30 8.8 Zn TRANSOM 016143 03-03-002 CARRIAGE BOLT 016569 ISO 8677 M8x20 8.8 Zn LONGERON LEFT 016142 03-03-001 Pos. Name Assort. No. Part No. Pos. Name Assort. No. Part No. page 41 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 42 ISO 4032 M16 8 Zn BOLT SW. 003634 ISO 4017 M12x35 8.8 Zn 016148 03-03-007 CLAMP HANDLE 016147 03-03-006 CLAMP ANGLE 016146 03-03-005 HOLDER OF ANGLE 016145 03-03-004 Pos. Assort. No. Part No. Name page 42 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 43 1627 6207-2RS1 HEX. SOCK. HEAD SCREW V-BELT 16185 ŘEMEN SPB 1250 ISO 4026 M10x20 HEX. SOCK. SET SCREW Pos. Name Assort. No. Part No. Pos. Name Assort No. Part No. page 43 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 44 ISO 4762 M8x12 8.8 Zn WASHER DIN 6796 8 HEX. SOCK. HEAD SCREW 1562 ISO 4762 M8x16 8.8 Zn HANDLE 12991 HANDLE M8 complete Pos. Name Assort.No. Part No. Name Assort. No. Part. No. page 44 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 45 DIN 6796 8 005030 DIN 7984 M8x10 8.8 Zn FIXED HOLDER 016558 03-05-012 HARDMETAL PLATE BRAZED ASSEMBLY 001349 A-01-152 ROUND HARDMETAL 001351 A-01-154 CUBE 016557 03-05-011 Pos. Name Assort. No. Part No. page 45 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 46 HEXAGON SOCKET HEAD CAP SCREW. 001821 ISO 4762 M6x10 8.8 Zn COOK 001402 SA-07-100 009033 OUTLET HOLDER 71-06-003 OUTLET 009032 71-06-002 BASKET 15 020441 91-06-102 Name Pos. Assort. No. Part No. page 46 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 47 001446 ISO 4762 M10x25 8.8 Zn 03-07-002 016175 ISO 4014 M8x35 8.8 Zn BOLT SW 001623 WHEEL 03-04-001 Assort. No. Pos. Assort. No. Part No. Pos. Name Name Part No. page 47 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 48 ISO 4017 M6x16 8.8 Zn HANDLE 12991 RUKOJEŤM8 úplná 2745 ISO 4032 M5 8 Zn GEARBOX 15542 RMI28PP56B14i10 1467 ISO 4032 M6 8 Zn Name Assort. No.. Part No. Name Assort.No. Part No. page 48 / 49 Insructions manual BBS 500 B 2014-05-05...
  • Page 49 ISO 4032 M8 8 Zn HANDLE GIB 019577 03-12-802 001467 ISO 4032 M6 8 Zn HANDLE 019575 03-12-801 Assort. No. Part No. Name Assort. No. Pos. Name Part No. Pos. page 49 / 49 Insructions manual BBS 500 B 2014-05-05...

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