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KM Evolution H-K1 Instruction Manual

KM Evolution H-K1 Instruction Manual

1/10 scale super luxury full option 4wd gp touring car
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INSTRUCTION
MANUAL

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Summary of Contents for KM Evolution H-K1

  • Page 1 INSTRUCTION MANUAL...
  • Page 2 BEFORE YOU START KM H-K1 is a high quality pure racing 1/10 GP touring car and it’s not a toy! Please follow the below steps before you start: 1. Keep out of children when you open the box 2. Beginners or first builders should seek the advice of experienced modelers about the important points for assembly 3.
  • Page 3 Receiver & Personal Steering & Engine Starter Box & Glowplug lgniter Transmitter ( KMR - EM12 ) Transponder Throttle Servos Battery Pack KM Manifold & Threadlock Glue Fuel Gun Tape KM Tires Battery Charger Exhaust (KMP-2653) (KMR-A001V3) Bodyshell Air Filter...
  • Page 4 1. FRONT GEAR DIFFERENTIAL HK487 HK202F BAG 1 HK208 HK209 HK204 HK205 HK208 HK200 HK207 HK210 HK210 HK207 HK201 HK203 HK487 HK208 HK406-24T-P HK204 HK211 HK487 HK208 HK217 HK933 HK931 HK209 HK218 HK202F Front Diff. Full Set Item No. Description Description Quantity Quantity...
  • Page 5 1. FRONT GEAR DIFFERENTIAL STEP ❺ DETAIL CUTAWAY VIEW Use tweezers to insert pin +OIL Fill in the silicone oil up to the top of the diff pins. DO NOT fill the oil to the top of the case. SOLID AXLE +OIL ❺...
  • Page 6 2. REAR GEAR DIFFERENTIAL BAG 2 HK487 HK209 HK208 HK205 HK204 HK202R HK208 HK203 HK210 HK207 HK220 HK207 HK203 HK210 HK209 HK204 HK487 HK208 HK211 HK221 HK933 HK202R HK228 Rear Diff. Full Set Item No. Description Item No. Description Quantity Quantity ►...
  • Page 7 2. REAR GEAR DIFFERENTIAL STEP ❺ DETAIL CUTAWAY VIEW +OIL Fill in the silicone oil up to the top of the diff pins. to the top of the diff pins. DO NOT fi ll the oil to the top of the case. Remove the nozzle of the silicone oil bottle to allow easy fi...
  • Page 8 3. FRONT SHOCK HK850L BAG 3 HK303 BAG 4 HK951 HK302 HK312 NOTE THE LENGTH NOTE DIFFERENT HK301 HK304F HK307 HK305F HK313 HK306 HK309 HK311 NOTE DIFFERENT HK850S HK308 Front Shock Set (2) HK300F NOTE THE LENGTH HK321 HK310F HK536B Item No.
  • Page 9 4. REAR SHOCK HK850L BAG 5 HK303 BAG 6 HK951 HK302 HK312 HK301 NOTE DIFFERENT NOTE THE LENGTH HK304R HK307 HK305R HK313 HK306 HK309 HK311 NOTE DIFFERENT HK850S HK308 Rear Shock Set (2) HK300R NOTE THE LENGTH HK331 HK310R HK536B Item No.
  • Page 10 SHOCK OIL SPRING ASSEMBLE & Rear Shock Front Shock SHOCK OIL FILLING ❶ Fully extend the piston rod so the piston is at the bottom of the shock body. ❷ Hold the shock upright and slightly overfi ll the shock body with shock oil. ❸...
  • Page 11 P. 11 P. 11...
  • Page 12 1. FRONT BUMPER BAG 4 HK532 HK532 HK530 HK115 HK003 HK531 NAME AMOUNT NAME AMOUNT ► ► ► ► ► ► HK003 — FOAM BUMPER SBH — M3 x 8 HK115 — CARBON BET HEAD ADAPOTOR SHB — M3 x 10 HK530 —...
  • Page 13 5. FRONT SUSPENSION ❽ FRONT ANTI - ROLL BAR THREADLOCK All screw must be applied Do not insert ball into cup too deeply or bars will bind during operation. threadlock glue ! DETAIL ( BH M3 x 10 ) ❶ Long Setting Short Setting Using HK906...
  • Page 14 1. FRONT BUMPER 5. FRONT SUSPENSION BAG 4 DETAIL HK532 HK532 HK530 Ball screw must move freely. During initial assembly, tighten each POM hex nut until the pivot ball starts to have resistance, then loosen slightly. Verify that the pivot balls move freely.
  • Page 15 6. STEERING HK902 BAG 8 HK112A HKB5825 HK536B HK432HX HK430HX HK850L HK851 HK850L HK431HX HK801Ti-48 HK801Ti-48 HK536B Steering Complete View HK435 HK536B HK434 HK850L HKB5825 HK433 Item No. Description Item No. Description Quantity Quantity ► ► ► ► ► ► HK112A —...
  • Page 16 6. STEERING Opposite Opposite 70mm 70mm Opposite Opposite ASSEMBLED VIEW ACKERMANN SETTINGS INITIAL SETTING 3.6mm 2.8mm 4.4mm ( BH M3 x 6 ) STEP ❹ & ❺ ( BH M3 x 6 ) ( BH M3 x 8 ) ( BH M3 x 8 ) ( FH M2 x 5 ) All screw must be applied ( FH M3 x 6 )
  • Page 17 P. 17 P. 17...
  • Page 18 1. FRONT BUMPER BAG 4 HK532 HK532 HK530 HK115 HK003 HK531 NAME AMOUNT NAME AMOUNT ► ► ► ► ► ► HK003 — FOAM BUMPER SBH — M3 x 8 HK115 — CARBON BET HEAD ADAPOTOR SHB — M3 x 10 HK530 —...
  • Page 19 8. REAR GEAR BOX ASSEM HK935 BAG 10 HK537 HK107 HK801Ti-23 HK415 HK911 HK487 HK853 HK-B5825 HK490 HK850S HK903 HK976 HK903 HK106 HK983 HK537 HK853 HK537 HK903 HK801Ti-23T HK537 HK-B5825 HK850S HK976 HK487 HK486 HK-B5825 HK-B6124C HK410R HK903 HK-B6124C HK903 HK111L HK489 HK981...
  • Page 20 1. FRONT BUMPER 8. REAR GEAR BOX ASSEM BAG 4 DETAIL HK532 HK532 Tighten both screws until ends are flush with outer edge of HK530 builkhead. ( BH M3 x 16 ) All screw must be applied threadlock glue ! HK115 THREADLOCK ❹...
  • Page 21 8. REAR GEAR BOX ASSEM There are two different frames, rounded and square, however both feature the same eccentric holders +0.5 +1.5 INITIAL SETTING -0.5 -1.5 ❷ B2 +0.5mm ( FH M3 x 8 ) ❽ ❶ ❻ A2 +0.5mm ( BH M3 x 5 ) ❸...
  • Page 22 1. FRONT BUMPER 8. REAR GEAR BOX ASSEM ❷ N OTE BAG 4 ORIENTATION ❶ NOTE Both bushings MUST N OTE HK532 ORIENTATION be in same position. ORIENTATION ❸ Both bushings MUST ❸ HK532 be in same position. HK530 ❶ ❹...
  • Page 23 8. REAR GEAR BOX ASSEM 16mm ( 1:1 ) Note the angle difference ❶ between the ball joints ❷ HK 537 45mm ( 1:1 ) Do NOT fully tighten the setscrew; the joint MUST fit over the anti-roll bar wire All screw must be applied threadlock glue ! ( BH M3 x 8 )
  • Page 24 1. FRONT BUMPER 8. REAR GEAR BOX ASSEM ( SS M3 x 16 ) BAG 4 INITIAL POSITION HK532 ❶ Tight up the ❸ set screw HK532 ❷ ❺ HK530 ❹ THREADLOCK ❻ All screw must be applied HK115 threadlock glue ! Depends on rear tyre wheel's width to insert (HK311) or not.
  • Page 25 9. TWO SPEED TRANSMISSION HK550 HK912 BAG 11 HK922 HK472 HK478 HK550 HK935 HK935 HK935 HK473 HK922 HK912 HK470 HK478 HK552-54T 2 Speed Complete View HK935 HK471 HK551-59T HK962 Item No. Description Item No. Description Quantity Quantity ► ► ► ►...
  • Page 26 1. FRONT BUMPER 9. TWO SPEED TRANSMISSION BAG 4 ( SH M2.5 x 12 ) ❹ All screw must be applied HK532 threadlock glue ! ❺ THREADLOCK HK532 ❸ ( SS M3 x 5 ) ❷ ❶ HK530 ❷ HK115 ❶...
  • Page 27 10. MIDDLE TRANSMISSION BAG 12 HK954 HK450L HK450R HK114 HK452 HK453 HK905 HK936 HK935 HK938 HK975 HK905 HK387 HK460-16TV2 HK936 HK936 HK-B6124 HK440 HK-B6124 HK485 HK962 HK460-23TV2 HK901 Item No. Description Item No. Description Quantity Quantity ► ► ► ► ►...
  • Page 28 1. FRONT BUMPER 10. MIDDLE TRANSMISSION BAG 4 ❶ Tight up the set screw HK532 ❶ HK532 ❹ ❷ HK530 ❸ ❺ HK115 HK003 HK531 ( BH M3 x 5 ) NAME AMOUNT NAME AMOUNT ► ► ► ► ► ►...
  • Page 29 11. UPPER DECK ASSEMBLY BAG 13 HK528-4 HK951 HK528-6 NOT INCLUDED HK528-5 HK455 HK528-2 HK510 HK528-4 HK528-3 HK528-1 HK979 HK982 HK965 HK528-2 HK924 HK528-4 HK907 HK978 HK907 HK904 HK965 HK965 HK904 HK1003 HK1003 HK903 NOT INCLUDED HK002 HK526A Fuel Tank HK520S HK977 HK903...
  • Page 30 1. FRONT BUMPER 11. UPPER DECK ASSEMBLY Item No. Description Item No. Description Quantity Quantity ► ► ► ► ► ► BAG 4 HK532 HK100 — 2mm Carbon Upper Deck HK528-3 — Throttle Servo Link Cap HK1003 — Upper Deck O-Ring HK528-4 —...
  • Page 31 11. UPPER DECK ASSEMBLY ❶ ❶ BH M3 x 15 SERVO HORN CLEARANCE BH M3 x 20 Use appropriate shims to ensure 7.5mm thickness 9.5mm thickness Depend on which there is at least 2.5mm clearance shims are using between the servo horn and the front middle shaft 8.5mm thickness 10.5mm thickness...
  • Page 32 1. FRONT BUMPER 11. UPPER DECK ASSEMBLY BAG 4 ( BH M3 x 8 ) HK532 ( BH M3 x 8 ) HK532 HK530 Attach steering linkage to sevo saver Steering ( FH M3 x 6 ) HK115 DETAIL HK003 HK531 Servo arm MUST be perpendicular to THREADLOCK...
  • Page 33 11. UPPER DECK ASSEMBLY Throttle Servo Horn HK455A = KO,JR,SANWA HK455B = FUTABA,SAVOX HK455C = HITEC ❼ Lock Nut M2.5 Tight up the set screw ❶ Tight up the set screw ❷ Tight up the set screw Bend the link to appropriate shape in order to fi t different servo.
  • Page 34 12. ENGINE CLUTCH & KM Engine M12 BAG 14 (NOT INCLUDED) HK923 Complete View KM Air Filter KMR-A023 (NOT INCLUDED) KM Engine (NOT INCLUDED) Must used HK605-6 or HK605-7 HK605-7 HK604 HK606 HK923 HK608 HK610 HK441v2 HK611 HK903 HK609 HKB5104...
  • Page 35 ( FH M2.5 x 6 ) ❷ ( BH M3 x 8 ) Engine Manifold Spring Suggest to use KMR-A005 ( NOT INCLUDED ) KM Tune Pipe & Manifold Suggest to use KMP-2563 ( NOT INCLUDED ) Tight up the set screw P. 34...
  • Page 36 FRONT BUMPER & BATTERY PLATE & REAR STIFFENER You can attach the shocks BAG 15 before put on the foam bumper HK532 HK532 HK530 HK904 HK907 HK105 HK905 HK975 HK115 HK936 HK905 HK903 HK952 HK003B HK104 HK952 HK531 HK935 HK904 HK936 Item No.
  • Page 37 FRONT BUMPER & BATTERY PLATE & REAR STIFFENER All screw must be applied threadlock glue ! THREADLOCK ( FH M3 x 8 ) ❶ ❶ ❸ ( BH M3 x 12 ) ( BH M3 x 12 ) ( BH M3 x 8 ) ❸...
  • Page 38 FRONT BUMPER & BATTERY PLATE & REAR STIFFENER Use on appropriate receiver battery pack. ASSEMBLED VIEW Battery 5 cells AAA (3+2) can be used. Use tape to mount the receiver battery pack to the lower holder.. Battery Plate ( FH M3 x 6 ) ( BH M3 x 16 ) ( BH M3 x 10 ) P.
  • Page 39 FINAL ASSEMBLY ( BH M3 x 8 ) BAG 3-4 ( M4 Lock Nut ) BAG 9 KM Foam Tyres Series ( NOT INCLUDED ) ( BH M3 x 12 ) BAG 1-2 All screw must be applied threadlock glue !
  • Page 40 1. FRONT BUMPER FINAL ASSEMBLY INITAL POSITION BAG 4 HK532 HK532 HK530 DETAIL SHOCK TOWER HK115 ( BH M3 x 8 ) BAG 3-4 All screw must be applied threadlock glue ! THREADLOCK HK003 HK531 REAR TIRES ( WIDE ) NAME AMOUNT NAME...
  • Page 41 FINAL COMPLETE VIEWS P. 40 P. 41 P. 41...
  • Page 42 1. FRONT BUMPER FINAL COMPLETE VIEWS BAG 4 HK532 HK532 HK530 HK115 HK003 HK531 NAME AMOUNT NAME AMOUNT ► ► ► ► ► ► HK003 — FOAM BUMPER SBH — M3 x 8 HK115 — CARBON BET HEAD ADAPOTOR SHB — M3 x 10 HK530 —...
  • Page 43 H-K1 Spare Parts List Pic. Iteml No Description Pic. Iteml No Description HK001 3mm Main Chassis HK200 Front Diff. Case HK002 Fuel Tank HK201 Front Diff. Cover HK003B Bat-Head Foam Bumper HK202F Front Diff. Joint HK100 2mm Carbon Upper Deck HK202R Rear Diff.
  • Page 44 H-K1 Spare Parts List Pic. Iteml No Description Pic. Iteml No Description HK310F Front Lower Spring Cap HK414 Alum. Rear Back Cover HK310R Rear Lower Spring Cap HK415 Alum. Brake Arm Holder HK311 Shock O-Ring HK430HX Alum. Hex Type Upper Servo Saver HK312 Shock Piston Shims HK431HX...
  • Page 45 H-K1 Spare Parts List Description Description Pic. Iteml No Pic. Iteml No Alum. 1st Gear Housing With One Way HK471 HK506A 1mm Caster Clips Bearing HK472 Steel 2 Speed Adapter HK506B 2mm Caster Clips HK473 Roller Pin For 2 Speed Shoes HK507A1 Roll Centre Collar A1 HK478...
  • Page 46 H-K1 Spare Parts List Pic. Iteml No Description Pic. Iteml No Description HK528-5 Throttle Link HK608 Clutch Flyweight HK528-6 Brake Post Link HK609 Clutch Disc HK529 Reciver Tray HK610Y Clutch Shoe(yellow) HK530 Bat Head Bumper HK611 Clutch Spring HK531 Lower Bumper HK612 Spring Catch HK532...
  • Page 47 H-K1 Spare Parts List Pic. Iteml No Description Pic. Iteml No Description HK914 SS M3 x 16 HK972E S 5x7x0.5 Shims HK915 SS M4 x4 HK975 Collar 3x6x3.5 HK921 SH M2.5 x 8 HK976 Rear Anti Roll Bar Stopper HK922 SH M2.5 x 12 HK977 Fuel Tank Shaft Rubber (bottom)
  • Page 48 KM Group (International) Holdings Co.Ltd KM RC Factory Co. Ltd Hong Kong Address : Unit 5,6/F,Star Centre, 443-451 Castle Peak Road, Kwai Hing. N.T . T el : (852)3568 8058 Fax : (852)3568 8078 E-Mail : info@km-group.com.hk Home-Page : www.