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KM H-K1 Instruction Manual

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Summary of Contents for KM H-K1

  • Page 1 P. 1...
  • Page 2 Also,please visit our web-site: www.km-rc.com to find the latest news,set-up information,new option parts,and many more. Note ■ We will be continually up-grading the H-K1 to even higher performance,the exact specifications of the kit may vary. We KM do reserve all right to change any specification without prior notice.

  • Page 3: Equipment Required

    ► EQUIPMENT REQUIRED Receiver & Personal Steering & Starter Box & Engine Transmitter Glowplug lgniter Transponder Throttle Servos Battery Pack KM Manifold & Threadlock Glue Fuel Gun Tape Foam Tyres Battery Charger Exhaust (KMP-2653S) (KMR-A001V3) Bodyshell Air Filter Fuel Bottle...
  • Page 4 1. FRONT GEAR DIFFERENTIAL HK487 EVO3-202F BAG 1 HK208 HK209 HK204 HK208 HK205A HK207 HK210 HK200 HK210 EVO2-201 HK207 HK203 MV--461-27T-P HK208 HK487 HK204 HK211 HK208 HK939 MV-218 HK936 HK209 EVO3-202F Front Diff. Full Set Item No. Description Quantity Item No. Description Quantity ►...
  • Page 5 1. FRONT GEAR DIFFERENTIAL STEP ❺ DETAIL CUTAWAY VIEW Use tweezers to insert pin +OIL Fill in the silicone oil up to the top of the diff pins. DO NOT fill the oil to the top of the case. ( FH M2 x 6 ) ❸...
  • Page 6 2. REAR GEAR DIFFERENTIAL BAG 2 HK487 HK209 HK208 HK205A HK204 HK208 EVO3-202R HK203 HK207 HK210 HK220 HK207 HK210 HK203 HK209 HK487 HK204 HK208 HK211 HK221 HK939 EVO3-202R MV-228 Rear Diff. Full Set Item No. Description Item No. Description Quantity Quantity ►...
  • Page 7 2. REAR GEAR DIFFERENTIAL STEP ❺ DETAIL CUTAWAY VIEW Use tweezers to insert pin +OIL Fill in the silicone oil up to the top of the diff pins. DO NOT fill the oil to the top of the case. Remove the nozzle of the silicone oil bottle to allow easy filling of the diff.
  • Page 8 3. FRONT SHOCK x2 HK850L BAG 3 HK303 BAG 4 HK951 HK302B HK312 NOTE THE LENGTH NOTE DIFFERENT HK301 HK304F HK307 MV-305F HK313 HK309B HK306 HK850S HK311 NOTE DIFFERENT HK308B ASSEMBLED VIEW MV-300F HK321 HK310F NOTE THE LENGTH HK536B Item No. Description Item No.
  • Page 9 4. REAR SHOCK x2 HK850L BAG 5 HK303 BAG 6 HK951 HK302B HK312 NOTE DIFFERENT NOTE THE LENGTH HK301 HK304R HK307 MV-305R HK313 HK306 HK309B HK850S HK311 NOTE DIFFERENT HK308B ASSEMBLED VIEW MV-300R NOTE THE LENGTH HK331 HK310R HK536B Item No. Description Item No.
  • Page 10 SHOCK OIL SPRING ASSEMBLE & Rear Shock Front Shock SHOCK OIL FILLING ❶ Fully extend the piston rod so the piston is at the bottom of the shock body. ❷ Hold the shock upright and slightly overfill the shock body with shock oil. ❸...
  • Page 11 P. 10 P. 11 P. 11...
  • Page 12 1. FRONT BUMPER BAG 4 HK532 HK532 HK530 HK115 HK003 HK531 NAME AMOUNT NAME AMOUNT ► ► ► ► ► ► HK003 — FOAM BUMPER SBH — M3 x 8 HK115 — CARBON BET HEAD ADAPOTOR SHB — M3 x 10 HK530 —...

  • Page 13: Front Suspension

    5. FRONT SUSPENSION ( SS M3 x8 ) ❽ FRONT ANTI - ROLL BAR ( Standard Type ) THREADLOCK All screw suggest applied threadlock glue ! Do not insert ball into cup too deeply or bars will bind during operation. ( BH M3 x 10 ) DETAIL HK505B...
  • Page 14 1. FRONT BUMPER 5. FRONT SUSPENSION BAG 4 DETAIL HK532 HK532 HK530 Ball screw must move freely. During initial assembly, tighten each POM hex nut until the pivot ball starts to have resistance, then loosen slightly. Verify that the pivot balls move freely.
  • Page 15 6. STEERING HK902 BAG 8 HK112A HKB5825 HK536B HK432 HK430-P HK850L HK851 HK850L HK431 HK801Ti-48 HK801Ti-48 HK536B Steering HK435H Complete View HK536B HK434B HK850L HKB5825 HK433 Item No. Description Item No. Description Quantity Quantity ► ► ► ► ► ► HK112A —...
  • Page 16 6. STEERING Opposite Opposite N OTE ORIENTATION 70mm 70mm N OTE ORIENTATION Opposite Opposite ASSEMBLED VIEW ACKERMANN SETTINGS INITIAL SETTING 3.6mm 2.8mm 4.4mm ( BH M3 x 6 ) ( BH M3 x 6 ) STEP ❹ & ❺ ( BH M3 x 6 ) ( BH M3 x 6 ) ( FH M3 x 6 ) ( Bag 7 )
  • Page 17 P. 16 P. 17 P. 17...
  • Page 18 1. FRONT BUMPER BAG 4 HK532 HK532 HK530 HK115 HK003 HK531 NAME AMOUNT NAME AMOUNT ► ► ► ► ► ► HK003 — FOAM BUMPER SBH — M3 x 8 HK115 — CARBON BET HEAD ADAPOTOR SHB — M3 x 10 HK530 —...
  • Page 19 8. REAR GEAR BOX ASSEM HK930 BAG 10 HK536B HK107 HK801Ti-23 HK415B HK911 EVO2-853A HK487 EVO3-490 HK-B5825 HK850S HK903 HK902 Rear Gear Box K8-976-25 Complete View EVO2-106 HK983 HK536B EVO2-853A HK536B HK902 HK801Ti-23T HK536B HK-B5825 K8-976-25 HK850S HK487 HK-B5825 EVO2-486-HW HK-B6124 MV-489 EVO3-410RB...
  • Page 20 1. FRONT BUMPER 8. REAR GEAR BOX ASSEM BAG 4 DETAIL HK532 HK532 ( BH M3 x 10 ) HK530 All screw must be applied Tighten both screws threadlock glue ! HK115 THREADLOCK COMPLETED ASSEMBLY ❸ HK003 ❹ HK531 ❷ ( BH M3 x 6 ) ❹...
  • Page 21 8. REAR GEAR BOX ASSEM There are two different frames, rounded and square, however both feature the same eccentric holders +0.5 +1.5 INITIAL SETTING -0.5 -1.5 ❷ B2 +0.5mm ( BH M3 x 6 ) ( FH M3 x 6 ) ❽...
  • Page 22 1. FRONT BUMPER 8. REAR GEAR BOX ASSEM BAG 4 N OTE ❷ ORIENTATION HK532 ❶ Both bushings MUST N OTE N OTE ORIENTATION be in same position. ORIENTATION ❸ HK532 Both bushings MUST be in same position. ❸ HK530 ❶...
  • Page 23 8. REAR GEAR BOX ASSEM 17.5mm ( 1:1 ) Note the angle difference ❶ between the ball joints ❷ HK 536B ❷ 45mm ( 1:1 ) Do NOT fully tighten the setscrew; the joint MUST fit over the anti-roll bar wire ( BH M3 x 8 ) Tight up the COMPLETE...
  • Page 24 1. FRONT BUMPER 8. REAR GEAR BOX ASSEM BAG 4 HK532 INITIAL POSITION ( SS M3 x 16 ) Tight up the HK532 set screw ❶ ❹ ❺ HK530 ❷ ❸ THREADLOCK ❻ All screw suggest applied HK115 threadlock glue ! Ensure that both suspension HK003 assemblies move freely.
  • Page 25 9. TWO SPEED TRANSMISSION HK550 HK912 BAG 11 HK922 HK472V2 HK550 HK478 HK930 EVO2-473 HK930 HK922 HK930 HK912 HK470 HK478 HK552-54T HK930 2 Speed Complete View HK471 HK551-59T HK962 Item No. Description Item No. Description Quantity Quantity ► ► ► ►...
  • Page 26 1. FRONT BUMPER 9. TWO SPEED TRANSMISSION BAG 4 ( SH M2.5 x 12 ) ❹ HK532 ❺ HK532 ❸ ( SS M3 x 5 ) ❷ ❶ HK530 ❷ HK115 ❶ DETAIL Setscrew MUST NOT protrude. ( SS M3 x 5 ) Top of screw head should be level with hole bottom edge.
  • Page 27 10. MIDDLE TRANSMISSION BAG 12 EVO2-450LB EVO2-954 EVO2-450RB EVO2-114 HK902 HK452 MV-440B HK938 MV-462-19T-P HK453 HK905 HK-B6124 HK905 HK975 HK902 HK-B6124 HK387B EVO2-457-2 HK901 HK930 EVO2-461-25T-P EVO2-457-1 EV02-130C EVO3-485HW HK932 Item No. Description Item No. Description Quantity Quantity ► ► ►...
  • Page 28 1. FRONT BUMPER 10. MIDDLE TRANSMISSION BAG 4 ❶ Tight up the set screw HK532 ❶ HK532 ❹ ❷ ❸ HK530 HK115 HK003 HK531 ( FH M2.5 x 6 ) ( FH M3 x 6) ( BH M3 x 5 ) NAME AMOUNT NAME...
  • Page 29 11. UPPER DECK ASSEMBLY BAG 13 HK528-4 HK951 HK528-6 NOT INCLUDED HK528-5 HK455A/B/C HK528-2 HK528-3 HK528-4 HK510 HK528-1 HK979 HK982 HK965 HK528-2 HK528-4 HK924 HK978 HK907 HK909 HK1003 HK904 HK965 HK965 NOT INCLUDED HK938 HK1003 HK902 EVO3-002 HK-B3625 Fuel Tank HK526A/B/C/D HK902 HK520S...
  • Page 30 1. FRONT BUMPER 11. UPPER DECK ASSEMBLY Item No. Description Item No. Description Quantity Quantity ► ► ► ► ► ► BAG 4 MV-100 — MV 2mm Carbon Upper Deck HK528-1 — Brake Adj. Nut HK532 EVO2-104 — EVO2 Alum. Battery Holder HK528-2 —...
  • Page 31 ❸ ❶ HK 965 ❸ ❶ HK 965 ❸ Alum. Battery Holder ASSEMBLED VIEW HK3200 Use tape to mount the LiFe 1300mAh 6.6V Side Side battery to the battery For H-K1 Alum. battery holder.. P. 30 P. 31 P. 31...
  • Page 32 1. FRONT BUMPER 11. UPPER DECK ASSEMBLY ( BH M3 x 6 ) ( BH M3 x 6 ) BAG 7 BAG 7 ( BH M3 x 6 ) BAG 4 HK-B3625 HK532 HK495 ( BH M3 x 6 ) HK532 BAG 7 HK530...
  • Page 33 11. UPPER DECK ASSEMBLY Throttle Servo Horn HK455A = KO,JR,SANWA HK455B = FUTABA,SAVOX HK455C = HITEC ❼ Lock Nut M2.5 Tight up the set screw ❶ Tight up the set screw ❷ Tight up the set screw Bend the link to appropriate shape ❸...
  • Page 34 12. ENGINE CLUTCH & KM Engine M12 BAG 14 (NOT INCLUDED) HK923 Complete View KM Air Filter KMR-A023 (NOT INCLUDED) KM Engine (NOT INCLUDED) Must used HK605-6 or HK605-7 HK605-7 HK604 HK606 HK923 HK608 HK610Y HK611 HK972C HK441v2B HK609 HK-B5104...
  • Page 35 Large Small 1.0mm Note the direction Engine 0.4mm ~ 0.7mm DETAIL ❷ ( SH M3 x 10 ) KM Engine Manifold Silicone Suggest to use KMR-A007 ❸ ( NOT INCLUDED ) ❶ ( BH M3 x 8 ) P. 34...
  • Page 36 13. FRONT BUMPER & REAR STIFFENER & FRONT ANTI ROLL BAR HK532 BAG 15 HK534 HK-B5825 HK801Ti-23 K8-976-25 EVO2-853A HK532 MV-984-23 HK905 HK850L HK851 HK536B HK530 MV-115 HK971 HK933 HK914 HK905 HK903 EVO2-105 MV-536D HK952 EVO2 Ballend Titanium Rear Stiffener HK913 MV-536D HK003B...
  • Page 37 13. FRONT BUMPER & REAR STIFFENER & FRONT ANTI ROLL BAR Tight up the set screw ❶ ❶ ❷ ❶ ❶ ❷ ( FH M3 x 8 ) ( BH M3 x 12 ) ( BH M3 x 12 ) ❸...
  • Page 38 13. FRONT BUMPER & REAR STIFFENER & FRONT ANTI ROLL BAR ( SS M3 x 16 ) HK851 HK971 45 mm EVO2 Collar 3x6x5 ❶ ❶ 8 mm ❷ ASSEMBLED VIEW Adjustment of Throttle Linkage Neutral * Turn on the transmitter and receiver and set the engine control servo trim to the neutral position.

  • Page 39: Final Assembly

    Suggest to use KMR-A005 ❷ ( NOT INCLUDED ) To adjust Belt Bearing Housing ❸ KM Tune Pipe & Manifold Screw Suggest to use KMP-2563 ( NOT INCLUDED ) 1. Release the Screw. 2. Move Belt Bearing Housing as needed.
  • Page 40 1. FRONT BUMPER FINAL ASSEMBLY BAG 4 HK532 ( HK 971-4 ) BAG 7 INITAL POSITION HK532 HK530 ( BH M3 x 12 ) BAG 3-4 FRONT SHOCKS ( SHORTER SPRINGS ) HK115 ( BH M3 x 8 ) ❷ BAG 9 ( HK533 ) BAG 9 HK003...
  • Page 41 FINAL ASSEMBLY Cut 2 Pieces of silicone tubing and install as follows : * Pressure line - between exhaust pipe and fuel tank cap. * Fuel line - between fuel tank and carburetor. FINAL COMPLETE VIEWS P. 40 P. 41 P.
  • Page 42 1. FRONT BUMPER FINAL COMPLETE VIEWS BAG 4 HK532 HK532 HK530 HK115 HK003 HK531 NAME AMOUNT NAME AMOUNT ► ► ► ► ► ► HK003 — FOAM BUMPER SBH — M3 x 8 HK115 — CARBON BET HEAD ADAPOTOR SHB — M3 x 10 HK530 —...
  • Page 43 H-K1 ( Meen Version 2 )Parts List For Index Pic. Item No Description Pic. Item No Description EVO3 Harden Red Steel Rear Cup MV-001 MV 3mm 7075-T6 Main Chassis EVO3-202R Joint EVO3-002 EVO3 Fuel Tank HK203 Big Bevel Diff. Gear...
  • Page 44 H-K1 ( Meen Version 2 )Parts List For Index Description Description Pic. Item No Pic. Item No Alum. D-Type Servo Saver Bearing HK313 Adj. Nut O-ring HK432 Holder HK321 Front Shock Spring HK433 Alum. Servo Saver Shaft Alum. Servo Saver Spring Nut...
  • Page 45 H-K1 ( Meen Version 2 )Parts List For Index Pic. Item No Description Pic. Item No Description EVO2-473 EVO2 Red Steel 2 Speed Roller Pin HK505B Front Lower Arm Collar 2mm HK478 2 Spped Shoes Spring HK506A 1mm Caster Clips...
  • Page 46 H-K1 ( Meen Version 2 )Parts List For Index Pic. Item No Description Pic. Item No Description HK528-3 Throttle Servo Link Cap HK606 Flywheel Nut EVO2 Red Steel Clutch Bell HK528-4 Linkage Stopper EVO2-607 Bushing HK528-5 Throttle Link HK608 Clutch Flyweight...
  • Page 47 H-K1 ( Meen Version 2 )Parts List For Index Pic. Item No Description Pic. Item No Description HK911 SS M3 x 3 HK972B S 5x7x0.2 shims HK912 SS M3 x 5 HK972C S 5x7x0.3 Shims HK913 SS M3 x 8 HK972D S 5x7x0.4 shims...
  • Page 48 Below New Parts Included Item No. Description ► ► ► EVO3-202F EVO3 Harden Red Steel Front Cup Joint EVO3-202R EVO3 Harden Red Steel Rear Cup Joint HK430FS-P Plastic D-Type Upper/Alum. Bottom Servo Save Full Set EVO3-108 EVO3 4mm Carbon Camber Plate EVO3-109 EVO3 4mm Rear Carbon Shock Tower EVO3-484RU-A...

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