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SAFETY PRINCIPLES, OPERATION AND MAINTENANCE
Read this manual carefully before using this product. This manual contains important
safety, installation, operation and maintenance information. Make this manual
rd
Edition 3
M
2011
ARCH
Evidence number 1-52165-0-1
BRANO a.s.,747 41 Hradec nad Moravicí
The Czech Republic
tel.:+420 553 632 316, 553 632 303
fax:+420 553 632 407, 553 632 151
http://www.brano.eu
MANUAL
FOR
ROPE HOIST
type 30-00, 30-10 and 30-11
lifting capacity 0,8t; 1,6t and 3,2t
available to all responsible persons.
Keep for further use!
info@brano.eu
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Table of Contents
Related Manuals for Brano 30-00
Summary of Contents for Brano 30-00
- Page 1 BRANO a.s.,747 41 Hradec nad Moravicí The Czech Republic tel.:+420 553 632 316, 553 632 303 fax:+420 553 632 407, 553 632 151 http://www.brano.eu info@brano.eu SAFETY PRINCIPLES, OPERATION AND MAINTENANCE MANUAL ROPE HOIST type 30-00, 30-10 and 30-11 lifting capacity 0,8t; 1,6t and 3,2t Read this manual carefully before using this product.
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Page 2: Table Of Contents
CONTENT 1 DEFINITION .......................... 3 2 INTENDED PURPOSE ......................3 3 SAFETY PRINCIPLES ......................4 3.1 SAFETY SUMMARY ..................... 4 3.2 SAFETY PRINCIPLES ....................4 3.2.1 Before use........................4 3.2.2 While in operation ......................5 3.2.3 After use ........................5 3.2.4 Risk analyses ......................... -
Page 3: Definition
1 DEFINITION ! DANGER Danger: is used to indicate the presence of hazard which will cause death or severe injury if the warning is ignored. ! WARNING Warning: is used to indicate the presence of hazard which can cause death or severe injury if the warning is ignored. ! CAUTION Caution: is used to indicate the presence of hazard which can cause minor injury if the warning is ignored. -
Page 4: Safety Principles
ALWAYS check the hoist every day prior to starting a work according to the article 8.1.(2) „Daily inspection“. ALWAYS make sure the length of rope is long enough for the intended job. ALWAYS use only original rope BRANO. ALWAYS ensure the rope was not corroded, clean and undamaged. NEVER manipulate with loads firmly placed or unknown weight. -
Page 5: While In Operation
NEVER use a hoist marked by the label „OUT OF SERVICE .“ ALWAYS consult use of the hoist in non-standard or extreme environment with the manufacturer. ALWAYS see to it that rope was properly lubricated. 3.2.2 While in operation ALWAYS remove rope curves and slings before starting lifting or pulling. ALWAYS make sure the load is properly seated in the hook. -
Page 6: Packing, Storage And Manipulation
Only such interventions can be done during maintenance, that are in compliance with requirements of the manufacturer specified in the chapters 11 and 14 of this operation manual. IT IS NOT PERMISSIBLE to carry out repairs and maintenance in other way than prescribed by the manufacturer. -
Page 7: Main Technical Parameters
(kg) lever (m/min) temperat hoist rope 30-10 11,5 ∅8 -20°C 30-00 21,5 ∅11 +50°C 0,45 380 (B) 30-11 33,5 ∅16 0,84 750 (A) Note: 1) Ropes with different length (10m, 30m, 40m) can be ordered separately. -
Page 8: Material And Provedení
Load spectrum Load spectrum Load spectrum Load spectrum % operating time 5.2 MATERIAL AND PROVEDENÍ 5.2.1 All parts of hoist are made of steel, handle is made of plastic. 5.2.2 Materials inclinable to creation of an incendiary spark in terms of the annex No. 2 article 1.3.1 to the ministerial order No. -
Page 9: Sliding On The Wire Rope
ALWAYS make sure the load carrying structure is firm enough to support the weight of load and the hoist. Installation must not be provided onto the structure, where the carrying capacity cannot be checked. ALWAYS the user is responsible for the load carrying structure! 6.1.2 Checking the rope Check, whether the wire rope is clean, not twisted and damaged. - Page 10 Fig. 6.2.3. Lifting capacity 3,2t (see fig. 6.2.3) Put the hoist vertically to the hinge pin (guide bushing (4) for pulling through the rope is on the top). Lifting lever (1) move down and hold by the use of your foot at the ground.
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Page 11: Suspending Of The Hoist
6.3 SUSPENDING OF THE HOIST ! WARNING Be careful during suspending the hoist to a suspension element and ensure appropriate conditions for safety installation according to the character of the environment (working platform, auxiliary lifting device, etc.), to avoid endanger or injury of people. Use safety equipment when suspending rope hoist in heights to avoid fall from height. -
Page 12: Instructions For Operator Of Rope Hoist
6.5 INSTRUCTIONS FOR OPERATOR OF ROPE HOIST lifting and lowering of load can be interrupted in any height of lift. Stability of load position is ensured by the two coupled clamp blocks. Against overloading is the rope hoist fitted with shear pins in the lifting lever. During deformation of shear pins the clamp blocks remain gripped and thus the position of load is stabilised. -
Page 13: Checking Before Use
Fig. 6.5.2 6.6 CHECKING BEFORE USE ! CAUTION (1) Look at first to the previous articles of this manual again and make sure that all steps were done correctly and all parts are safely assembled. (2) Check the rope is not twisted. (3) Checked, whether hooks are correctly suspended and safety latches are snapped. -
Page 14: Safety Working Environment
7.2 SAFETY WORKING ENVIRONMENT ! WARNING (1) Operator must be provably familiar with this manual, must keep valid safety and hygienic instructions and must be qualified to operate this device. (2) Operator must be equipped with safety helmet, gloves and suitable protective shoes. (3) Only verified binding means appropriate lifting capacity is to be used for binding loads. -
Page 15: Regular Inspection
8.1.3 Regular inspection Complete inspections of the hoist perform as recommended regular inspections. These inspections may be performed with the hoist in its normal location and do not require dismantling of the hoist. The recommended regular inspection defined in the section 8.2(2) shall be performed under the supervision of competent persons who determine, whether the complete disassembly is necessary. - Page 16 3.Rope Visual Dust, impurity, Clean by the brush, (1) Appearance Check the whole deformation, lubricate and rope excessive wear, surface clean by a corrosion swab Damaged and Replacement of the deformed rope, rope excessive damage, corrosion (2) Lubrication Visual Rope is not Clean the rope and lubricated lubricate, surface...
- Page 17 4. Hooks Measure dimension Measured value is Replacement of the (1) Deformation of a „C“ by the help of bigger then set by hook hook (opening) the slide calliper the diagram 8.3 Visual check Deformation is Replacement of the visible at visual hook check (2) Wear of a hook...
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Page 18: Troubleshooting
9 TROUBLESHOOTING Situation Cause Remedy 1. Hoist lift hard or fails to (1) Hoist is overloaded. (1) Degrease the weight of lift load to the nominal lifting capacity. (2) Rope slipping – rope is (2) Replacement of the excessively worn or rope deformed. -
Page 19: Maintenance
ALWAYS rub down the surface of rope after lubrication with a swab NEVER use cleaning liquids on acid base. 11 MAINTENANCE 11.1 SAFETY PRINCIPLES ! WARNING With the exception of the rope replacement, the maintenance, professional inspection and tests can be provided by the qualified personnel (service organisations) trained with safety and maintenance of these hoists only. -
Page 20: Test
11.5 TEST The loading test with load exceeding lifting capacity about 10% shall be done at all repaired hoists by a qualified person to verify the function and brake of hoist. 12 REMOVING FROM OPERATION – DISPOSAL The rope hoist does not contain any harmful substances, its parts are made of steel, only handle of hand lever is made of PVC.
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