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Operator's Manual
PRISM
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10587
| Issue D ate Dec - 20
© Lincoln Global, Inc. All Rights Reserved.
WALL MOUNT
®
For use with machines having Code Numbers:
13105 - Single Arm Base Unit
13106 - Dual Arm Base Unit
13107 - High Ef ciency Single Arm
Base Unit
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use "Ask the Experts" at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com

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Summary of Contents for Lincoln Electric PRISM 13105

  • Page 1 Operator’s Manual PRISM WALL MOUNT ® For use with machines having Code Numbers: 13105 - Single Arm Base Unit 13106 - Dual Arm Base Unit 13107 - High Ef ciency Single Arm Base Unit Need Help? Call 1.888.935.3877 Register your machine: to talk to a Service Representative www.lincolnelectric.com/register Authorized Service and Distributor Locator:...
  • Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
  • Page 3 W117.2. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 2.d. All welders should use the following procedures in order to St. Clair Avenue, Cleveland, Ohio 44117-1199.
  • Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
  • Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
  • Page 6 SAFETY PRISM WALL MOUNT ® As a rule of thumb, for many mild steel electrode, if the air is (Permissible Exposure Limit), and the recommended guideline, the visibly clear and you are comfortable, then the ventilation is ACGIH TLV (Threshold Limit Value), for many compounds found in generally adequate for your work.
  • Page 7 TLV and PEL values are as of October 2013. Always check Safety and 313 of the Emergency Planning and Community Right- Data Sheet (SDS) with product or on the Lincoln Electric website at to-Know Act of 1986 and of 40CFR 370 and 372.
  • Page 8: Table Of Contents

    PRISM WALL MOUNT TABLE OF CONTENTS ® INSTALLATION ...........................SECTION A TECHNICAL SPECIFICATIONS ......................A-1 GENERAL DESCRIPTION ........................A-2 COMPONENTS ..........................A-3 UNPACKING .............................A-3 INSTALLATION ..........................A-4 PRISM WALL MOUNT (/HE) SINGLE ARM...................A-4 PRISM WALL MOUNT DUAL ARM .....................A-6 OPERATION ..........................SECTION B USERS ............................B-2 INTENDED USE ..........................B-2 MODIFICATIONS..........................B-2 OPERATION .............................B-2...
  • Page 9: Installation

    INSTALLATION PRISM WALL MOUNT ® TECHNICAL SPECIFICATIONS - K1654-4 - Single Arm Base Unit K1654-5 - Dual Arm Base Unit K1654-6 - High Efficiency Single Arm Base Unit FILTER SURFACE AREA WEIGHT SINGLE ARM 90 LBS (41 KGS) 538 FT (50 M DUAL ARM 102 LBS (46 KGS)
  • Page 10: General Description

    INSTALLATION PRISM WALL MOUNT ® PRISM WALL MOUNT/HE SINGLE ARM GENERAL DESCRIPTION The Prism Wall Mount/HE features an aluminum pre lter and a high This instruction manual describes three base units: ef ciency square disposable cellulose/polyester blend LongLife • K1654-4 Prism Wall Mount Single Arm stationary lter unit with lter cartridge.
  • Page 11: Components

    (2) Reducers • (2) Sealing Rings • (2) Screws • (12) Sheet metal screws • (1) Instruction manual If parts are missing or damaged, contact Lincoln Electric Automation Service 888-935-3878. Front View FIGURE A.1 Back View - Filter Cover Removed...
  • Page 12: Installation

    INSTALLATION PRISM WALL MOUNT ® INSTALLATION FIGURE A.3 For information on installation of fume extrac- tion arm(s) and extraction fan(s), refer to the corresponding manuals. NOTE: Mount the Prism Wall Mount, extraction fan(s) and fume extraction arm(s) as close as possible to the source of welding. ATTENTION Use adequate mounting hardware for installing the unit, corresponding with the...
  • Page 13 INSTALLATION PRISM WALL MOUNT ® NOTE: The installation may be made permanent by running two 9. Slide the 8 in. diameter connection hose over the sealing ring on screws in through the bottom housing against the mounting the inlet by placing the hose all the way over the sealing ring. bracket.
  • Page 14: Prism Wall Mount Dual Arm

    INSTALLATION PRISM WALL MOUNT ® ATTENTION PRISM WALL MOUNT DUAL ARM NOTE: The Prism Wall Mount Dual Arm should be mounted The Prism 2400 which is mounted right of the between two Prism 2400 extraction fans. Prism Wall Mount lter unit will be in reverse position, resulting in centerpoints of fan NOTE: Wall mounting brackets are not used with the Prism 7 FT outlet and lter inlet not aligning.
  • Page 15 INSTALLATION PRISM WALL MOUNT ® FIGURE A.14 3. Using a multi-purpose power saw, cut open both outlets of the lter cover. See Figure A.12. FIGURE A.12 OUTLET OPENING INLET HOSE CLAMP 8 in. DIAMETER CONNECTION HOSE 9. Fit the 8 in. diameter non-return valve into the 8 in. side of the reducer.
  • Page 16: Operation

    OPERATION PRISM WALL MOUNT ® OPERATION WARNING FUMES and GASES can Safety Precautions be dangerous. The manufacturer does not accept any liability for Welding may produce fumes and gases damage to the product caused by a failure to follow the hazardous to health.
  • Page 17: Users

    Using the product for other purposes is considered contrary to its intended use. Lincoln Electric accepts no liability for any damage resulting from such use. Only use the product in mechanically sound condition in accordance with its intended use and the instructions set forth in the user manual.
  • Page 18: Product Combinations

    The Prism Wall Mount (/HE) is intended to be used with K1655-10 (1) Prism 5 FT telescopic extraction arm; or • Lincoln Electric extraction arm(s) and fan(s). For information on K1655-14 (1) Prism 7 FT CW telescopic extraction arm required •...
  • Page 19 ACCESSORIES PRISM WALL MOUNT ® ACCESSORIES The following products can be obtained as an option: • K1656-4 Prism 4200 in place of Prism 2400 • K1669-4 Lamp + Arc Sensor Kit for Prism 2400 fan • K1669-10 Lamp + Arc Sensor Kit for Prism 4200 fan •...
  • Page 20: Maintenance

    PRISM WALL MOUNT MAINTENANCE ® MAINTENANCE ATTENTION WARNING Do not use compressed air or high pressure water sprayer to clean LongLife lter cartridge, pre lter or optional Activated Have quali ed personnel do the maintenance work. Turn Carbon Filter. the power off before working inside the machine. In some cases, it may be necessary to remove safety The product has been designed to function with minimal guards to perform required maintenance.
  • Page 21: Filter Replacement

    PRISM WALL MOUNT MAINTENANCE ® TABLE D.1 – PERIODIC MAINTENANCE EVERY EVERY 6 COMPONENT ACTION MONTH MONTHS Unless LongLife lter cartridge is clean, check if indicator moves upwards upon Filter Maintenance Indicator X [*] starting fan(s). If not, See Troubleshooting Section. Pre lter, LongLife lter cartridge Check for damage, clogging and saturation.
  • Page 22 PRISM WALL MOUNT MAINTENANCE ® Replacement Steps: FIGURE D.1 See Figure D.1 for steps 1-9. 1. Disconnect the extraction fan(s) from the input power. 2. Loosen latches (A) and remove the lter cover (B). 3. Unscrew the knurled nut (C) and remove the lter cover plate (D). 4.
  • Page 23: Troubleshooting

    ® TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid ELECTRICAL SHOCK, please observe all safety notes and precautions detailed throughout this manual.
  • Page 24 PRISM WALL MOUNT TROUBLESHOOTING ® Observe all Safety Guidelines detailed throughout this manual PROBLEM POSSIBLE AREAS OF RECOMMENDED COURSE OF ACTION (SYMPTOMS) MISADJUSTMENT(S) Faulty Filter Maintenance Blocked indicator tubes. Clean tubes with compressed air. Indicator. Indicator does not indicate saturation level of Indicator leaking.
  • Page 25 PRISM WALL MOUNT ® DIAGRAMS...
  • Page 26 PRISM WALL MOUNT DIAGRAMS ®...
  • Page 27 PRISM WALL MOUNT DIAGRAMS ®...
  • Page 28 PRISM WALL MOUNT DIAGRAMS ®...
  • Page 29 PRISM WALL MOUNT DIAGRAMS ®...
  • Page 30 PRISM WALL MOUNT DIAGRAMS ®...
  • Page 31 PRISM WALL MOUNT DIAGRAMS ®...
  • Page 32 PRISM WALL MOUNT ® DIAGRAMS Non-Return Valve 3.83 2.75 ROTATING DAMPER PLATES AIRFLOW 7.56...
  • Page 33 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 34 Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. WARNING electrode with skin or wet clothing. Insulate yourself from work and ground. Spanish No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el AVISO DE bajo carga con la piel o ropa moja-...
  • Page 35 Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. WARNING remove fumes from breathing zone. Spanish Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o AVISO DE...
  • Page 36 TLV limits. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular...

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