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SAFWAY Hunnebeck Safescreen User Manual

Perimeter climbing screen system
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SAFESCREEN
Perimeter climbing screen system
User guide

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Summary of Contents for SAFWAY Hunnebeck Safescreen

  • Page 1 SAFESCREEN Perimeter climbing screen system User guide...

  • Page 2: Table Of Contents

    Contents Contents Product Features ...................... 5 General Information .......................6 Method Statement Guidelines ....................6 Safety Instructions ......................... 7 Equipment Information ......................7 Document Information ......................8 Other Information ........................9 Overview ........................10 Components ......................11 Support Shoe ......................... 11 3.2 Main Frame ..........................13 3.3 Platform...........................
  • Page 3 Safescreen 4.30 Perforated Adjustable Inner Panel (MK2) ..............57 4.31 Perforated Adjustable Inner Panel (MK3)..............58 4.32 Perforated Fixed Panel (MK1 & 2) ..................59 4.33 Perforated Fixed Panel HD (MK1 & 2) ................59 4.34 Perforated Fixed Panel (MK3) ..................60 4.35 Perforated Return Panel (MK1 &...
  • Page 4 Assembly ......................... 89 Safety and working area ....................89 6.2 Tools ............................90 6.3 Main Fame assembly ......................91 6.4 Platform assembly....................... 95 6.5 Folding Platform assembly ....................104 6.6 Armadillo Platform assembly ....................111 6.7 Fixing platforms to Main Frame ..................115 6.8 Fixing Panels to Main Frame ....................

  • Page 5: Product Features

    Safescreen Product Features SAFESCREEN® is a suspended, self-climbing system that offers access and full edge protection to a number of levels. It is designed to be used in line with the construction of concrete slabs; however, it is independent of formwork and falsework equipment. The shuttering work on tall structures can be carried out without the need of a scaffold or crane and with reduced input of manpower and materials. The system provides a safe working environment for the site personnel against adverse weather conditions and falls from height and also provides protection to local services and public areas by preventing loss of debris from site.

  • Page 6: General Information

    Product Features General Information This user guide for assembly and use contains important information regarding the assembly and use of the SAFESCREEN® system, as well as safety instructions that are important for a safe application on site. Those instructions are created to ­...

  • Page 7: Safety Instructions

    Safescreen Safety Instructions It is the responsibility of the site Management / Supervisors to ensure that all operatives involved in the assembly of the SAFESCREEN® system have been made aware of this document and that they understand the drawings (if supplied) and the function of the various components.

  • Page 8: Document Information

    Product Features • Lifting When applicable, the lifting requirements of the individual components and / or pre-assembled parts must be followed. • Genuine Components The information provided assumes that any product combinations will be between genuine HÜNNEBECK products or products supplied by HÜNNEBECK unless otherwise stated.

  • Page 9: Other Information

    The most recent published notice should prevail. All information in this guide is correct at the time of going to press and / or other publication media. SGB, HÜNNEBECK, ALUMA and BRAND are trading names of BRAND SAFWAY Copyright: BRAND SAFWAY Regent Park,...

  • Page 10: Overview

    Overview Overview Unless stated otherwise all dimensions are in mm...

  • Page 11: Components

    Safescreen Components Support Shoe Component Product code Weight­[kg] Support Shoe Assembly 595092 33.00 Anchored to a concrete slab, they hold the entire SAFESCREEN® unit and transfer vertical and horizontal loads to the permanent structure. During lifting they guide the main frame and keep the unit in position.
  • Page 12 Components Component Product code Weight­[kg] Main­Latch­Lockin­Pin 595108 0.30 Used with the Support Shoe Assembly (Product code: 595092) or the Support Shoe Extended Assembly (Product code: 595351). Supplied with the main component but can be ordered separately as a spare. Ø16 Ø5 hole (typ.).

  • Page 13: Main Frame

    Safescreen 3.2 Main Frame Component Product code Weight­[kg] Main­Channel­(3.2 mm)­6.000 m 595003 51.42 Ø17 hole Main­Channel­(3.2 mm)­5.500 m­* 595004 47.14 (typ.). Main­Channel­(3.2 mm)­5.000 m 595005 42.85 Main­Channel­(3.2 mm)­3.000 m 595008 25.71 Main­Channel­(3.2 mm)­2.500 m 595002 21.43 Main­Channel­(3.2 mm)­1.750 m 595012 15.00 Main­Channel­(3.2 mm)­per­m 595000 8.57 Typically used in pairs to build the main frame, can be used interchangeably with the Main Channel (3.0 mm).
  • Page 14 Components Component Product code Weight­[kg] Brace­HD­(RHS­60x100x5 mm)­3.136 m­* –––– 39.10 Brace­HD­(RHS­60x100x5 mm)­2.831 m­* –––– 35.80 Brace­HD­(RHS­60x100x5 mm)­2.589 m 595124 32.40 Brace­HD­(RHS­60x100x5 mm)­2.349 m 595123 30.00 Brace­HD­(RHS­60x100x5 mm)­2.051 m 595122 24.50 Ø18 hole Used for bracing the main frame. (typ.). Some items may not be readily available. * - Non-Standard. Fixed Platform (type 2) 595096 8.60 Used in the main frame to support...
  • Page 15 Safescreen Component Product code Weight­[kg] Main Channel Splice Plate 595045 5.39 Used to join Main Channels end-to-end. Ø16.5 hole Always use in pairs. (typ.). 1187.5 Main Support Bobbin 595075 0.20 Used with the Support Shoe Assembly (Product code: 595092) or the Support Ø28.6 Shoe Extended Assembly (Product code: Ø16.5...

  • Page 16: Platform

    Components Platform Component Product code Weight­[kg] Secondary­Channel­(1.5 mm)­4.500 m 595291 13.50 Secondary­Channel­(1.5 mm)­2.687 m* 595025 8.06 Ø17 hole (typ.). Secondary­Channel­(1.5 mm)­2.5625 m 595292 7.69 Secondary­Channel­(1.5 mm)­1.875 m 595293 5.63 Secondary­Channel­(1.5 mm)­1.625 m 595294 4.88 Secondary­Channel­(1.5 mm)­1.500 m 595027 4.50 Secondary­Channel­(1.5 mm)­1.375 m­* 595029 4.13 Secondary­Channel­(1.5 mm)­1.312 m 595295 3.94 Secondary­Channel­(1.5 mm)­1.000 m 595031 3.00 Secondary­Channel­(1.5 mm)­0.875 m­* 595296 2.63 Secondary­Channel­(1.5 mm)­0.8125 m 595297 2.44 Secondary­Channel­(1.5 mm)­0.500 m...
  • Page 17 Safescreen Component Product code Weight­[kg] Universal Cleat 595104 1.32 Ø18 slots Used to increase the strength of (typ.). secondary channels when connecting the Extending Drawer (Product code: 595103). Extension Channel (L) 595149 9.68 Ø6.5 holes Extension Channel (R) 595150 9.68 L channel Used in folding platforms, to allow for platforms to be folded and adjusted for...
  • Page 18 Components Component Product code Weight­[kg] Armadillo Starter Plate Right –––– 3.77 Right Plate Armadillo Starter Plate Left –––– 3.77 Used with Armadillo Inner Box as part of the adjustable platform. This item is job specific and other sizes can be supplied. Ø12 holes (typ.). Left Plate Ø14 x 20 slots (typ.).

  • Page 19: Cladding

    Safescreen Component Product code Weight­[kg] Armadillo Outer Box –––– 7.56 / m Used to create an adjustable platform when attached to the Fixed Platform (Product code: 595096/595098). The overall length and support positions are job specific. This item is job specific. Armadillo Inner Box –––– 5.76 / m Used to create an armadillo platform when attached to the Outer Box.
  • Page 20 Components Component Product code Weight­[kg] Perf. Adj. Inner Panel (MK2) 1450x1609 595170 35.66 Ø14 Perf. Adj. Inner Panel (MK2) 1450x1296.5 595168 30.13 R6/T9 holes. Ø18 perforation Used with Perforated Adjustable Outer holes. not shown. Panels (MK2) to provide extended cladding. Supplied with M12x90 Setscrews (used to lock the panel in position).
  • Page 21 Safescreen Component Product code Weight­[kg] Perf. Return Panel (MK1 & 2) 1612.5x1500 595215 35.11 Perf. Return Panel (MK1 & 2) 1612.5x1300 595207 31.68 Ø18 holes Perf. Return Panel (MK1 & 2) 1612.5x1000 595208 26.54 (typ.). Perf. Return Panel (MK1 & 2) 1612.5x900 595209 24.83 Perf.­Return­Panel­(MK1­&­2)­1612.5x800*...
  • Page 22 Components Component Product code Weight­[kg] R6/T9 perforation Perf.­Fixed­Panel­(MK3)­2500x1618­* 595460 84.68 not shown. Perf.­Fixed­Panel­(MK3)­2500x1305.5­* 595480 76.90 2 bay panels used to provide cladding. Ø18 slots Ø18 holes 21mm long. Other lengths can be supplied. (typ.). * - Non-Standard. 1618 / 1305.5 2500 Guide Plate for Outer Panel (MK2) 595354...

  • Page 23: Loading Platform

    Safescreen 3.5 Loading Platform Component Product code Weight­[kg] Wing Panel (MK1 & 2) 2675x1075 595181 49.69 Wing Panel (MK1 & 2) 2675x900 595182 44.39 Ø18 holes 595179 34.95 Wing Panel (MK1 & 2) 2675x587.5 (typ.). Fixed to main frame at loading platform position.
  • Page 24 Components Component Product code Weight­[kg] Connecting Box 595105 4.18 Used to join the loading platform to the main frame. Ø18 holes (typ.). Loading Platform Brace 3640 (100x60) 595118 31.05 Used to brace the loading platform to the main frame. Ø18 holes (typ.).

  • Page 25: Hydraulic

    Safescreen Component Product code Weight­[kg] Loading Platf. Alum. Tread Plate (Front) –––– 62.29 Ø20 holes Used as decking in the loading platform. (typ.). Ø5 holes 1500 1500 1500 (typ.). 2690 2690 2690 Loading­Platf.­Alum.­Tread­Plate­(Back) –––– 55.73 Ø20 holes (typ.). Used as decking in the loading platform. Ø5 holes 1500 (typ.).

  • Page 26: Fasteners

    Components Component Product code Weight­[kg] Ram Head 595073 6.90 M16x40 Used attached to the Hydraulic Ram bolts (Product code: 595054/595135) for climbing operations. Hydraulic Hose 595074 13.50 One siamese hose required per Hydraulic Ram (Product code: 595054/595135). Supplied in 10m lengths. 3/8’’...
  • Page 27 Safescreen Component Product code Weight­[kg] Coach Bolts M12x50 Coach Bolt 595370 0.12 Nylok Nuts M24 Nut Gr.8 4012 0.11 M16­Nylok­Nut­Gr.8 590036 0.04 M12­Nylok­Nut­Gr.8 595368 0.03 M24 Washer 595085 0.03 M16 Washer 595086 0.01 M12 Custom Heavy Duty Washer 595369 0.01 M16 Large Square Washer 595087 0.03...

  • Page 28: Applications

    Applications Applications Support Shoe Main Channel (part of the main frame). Support Shoe Warning! WARNING The Main Support Bobbin (Product code: 595075) can be used with: M16x100 Bolt Gr. 8.8 (Product code: 590935), M16 Washer (Product code: 595086) and M16 Nylok Nut (Product code: 590936) or; M16x100 Bolt Gr.

  • Page 29: Support Shoe On Mkii Soldier

    Safescreen Warning! WARNING Main Channels are secured together using M16x90 Bolt (Product code: 595081), MF Spacer (Product code: 590929), M16 Washer (Product code: 595086) and M16 Nylok Nut (Product code: 590936). Note NOTE When using the Stiffening Angle (Product code: 595102) or the Splice Plate (Product code: 595045) use M16x100 bolts (Product code: 595035).

  • Page 30: Support Shoe Anchorage

    Applications 4.3 Support Shoe anchorage Note NOTE The slab formwork must be removed before tie installation. Note NOTE Additional packing will vary according to job requirements and local conditions. Example 1 Support Shoe - Standard Anchorage: A) Form Anchor (Product code: 452322)*, Ø15 Tie Rod (see **), Tie Washer 115x115mm H/D (Product code: 421861), Ø15 Tie Nut (Product code: 421839).
  • Page 31 Safescreen Support Shoe Right Angle Connector (code:443247) MKII Soldier Example 3 Support Shoe - Tie Thru: Adequate tie, washers and nuts to be designed and supplied by Customer. Support Shoe Example 4 MKII Support - Tie Thru: Adequate tie, washers and nuts to be designed and supplied by Customer. Right Angle Connector (Product code: 443247)

  • Page 32: Anchorage Out Of Position

    Applications 4.4 Anchorage out of position Example 1 A - 4no. Positions M12x25 Bolt (Product code: N/A) and M12 Washer (Product code: N/A). B - 4no. Positions M12x35 Bolt (Product code: 595393) and M12 Washer (Product code: N/A). Holding Down Plate Holding Down Packing Plate required if Plate...
  • Page 33 Safescreen A - 4no. Positions M16x35 HT Bolt (Product code: 584233), M16 Washer (Product code: 595086) and M16 Nylok Nut (Product code: 590936). B - 4no. Positions M16x45 HT CSK Screw (Product code: 595377), M16 Washer (Product code: 595086) and M16 Nylok Nut (Product code: 590936). Additional packing can be supplied if required, or packing...

  • Page 34: Wind Clamp

    Applications 4.5 Wind Clamp Main Channel (part of the main frame). Wind Clamp Support Shoe Note NOTE The Wind Clamp is used to cater for wind loads (at the bottom Support Shoe’s level), not for supporting the frame. It is fixed to the Support Shoe’s Locking Pin with the Sup- port Shoe’s Main Latch in the upright position (“parked”).

  • Page 35: Main Channels

    Safescreen 4.6 Main Channels Brace Perforated Panel Fixed Platform Main Channels (main frame). Warning! WARNING Main Channel bolt positions not shown for clarity purposes. Note NOTE For more information regarding braces, see page 36. For more information regarding Fixed Platforms, see page 38. Main Channel A - where detailed M16x90 Bolt (Product code: 595081), MF Spacer (Product code: 590929), M16 Washer...

  • Page 36: Brace Medium Duty (Shs 60X60X4.0Mm)

    Applications Brace Medium Duty (SHS 60x60x4.0mm) Bolt positions not shown for clarity. Brace Medium Duty (SHS 60x60x4.0 mm) Main Channels (main frame). Note NOTE This brace is added for some cases when lifting from horizontal and for larger or extended cantilevers. Warning! WARNING Bracing positions are detailed in the design scheme supplied.

  • Page 37: Brace (Rhs 60X100X3.6Mm) - For Application Refer To 4.9

    Safescreen 4.8 Brace (RHS 60x100x3.6mm) – for application refer to 4.9 4.9 Brace HD (RHS 100x60x5.0mm) Bolt positions not shown for clarity. Brace Main Channels (main frame). Warning! WARNING Bracing positions are detailed in the design scheme supplied. Positions, quantity and bolt positions referred in the scheme MUST be followed.

  • Page 38: Fixed Platform (Type 2)- For Application Refer To 4.11

    Applications 4.10 Fixed Platform (type 2)– for application refer to 4.11 4.11 Fixed Platform HD Main Channels (main frame). Fixed Platform Bolt positions not shown for clarity. Main channel Main channel (internal) (external) Fixed Platform (type 2) Unless stated otherwise all dimensions are in mm...
  • Page 39 Safescreen Fixed Platform HD A - Bolt positions M16x90 Bolt (Product code: 595081), M16 Washer (Product code: 595086) and M16 Nylok Nut (Product code: 590936). B - Additional bolt position M16x90 Bolt (Product code: 595081), MF Spacer (Product code: 590929), M16 Washer (Product code: 595086) and M16 Nylok Nut (Product code: 590936).

  • Page 40: Main Channel Stiffening Angle

    Applications 4.12 Main­Channel­Stiffening­Angle Main Channel Stiffening Angle Warning! WARNING Fix Main Channel Stiffening Angles to the outer face of the Main Channel and with the short flange facing towards what will be the inside face of the frame (face in contact with Support Shoe). Warning! WARNING Main Channel Stiffening Angles must be used in pairs and on all joints of the unit’s inside main channels, unless otherwise specified in scheme supplied.

  • Page 41: Hole Web Bearing Plate

    Safescreen 4.13 Hole Web Bearing Plate Main Frame 4 Hole Web Bearing Plate Warning! WARNING Used in conjunction with the Main Support Bobbin (Product code: 595075) to add additional strength. Always use in pairs. Note NOTE For more information regarding the Main Support Bobbin, see page 43. A - Bolt positions M16x100 Bolt Gr.

  • Page 42: Main Channel Splice Plate

    Applications 4.14 Main Channel Splice Plate Main Channel Main Channel Splice Plate Warning! WARNING Main Channel Splice Plates must be used in pairs and never on the unit’s inside main channels, unless otherwise stated. A - 8no. Bolt positions M16x100 Bolt (Product code: 595935), MF Spacer (Product code: 590929), M16 Washer (Product code: 595086) and M16 Nylok Nut (Product code: 590936).

  • Page 43: Main Support Bobbin

    Safescreen 4.15 Main Support Bobbin Main Channel Main Support Bobbin Support Shoe Paired Main Channel not shown for clarity purposes. Note NOTE Typically used in conjunction with Stiffening Angle (Product code: 595102) or the 4 Hole Web Bearing Plate (Product code: 595094). Refer to the design scheme supplied for mode details.
  • Page 44 Applications Web Sling 90° Lifting Barrel (single) Angle w/ Web Sling Vertical 37.00 kN 37.00 kN Ө Web Sling Horizontal bracing Lifting Barrel (pair) Angle w/ Web Sling 0° to 30° 74.00 kN 38.30 kN 9.91 kN 30° to 60° 74.00 kN 42.72 kN 21.36 kN...

  • Page 45: Secondary Channel (1.5 Mm)- For Application Refer To 4.18

    Safescreen 4.17 Secondary­Channel­(1.5 mm)–­for­application­refer­to­4.18 4.18 Secondary­Channel­(3.0 mm) Main Channel Fixed Platform Secondary Channel (principal) Secondary Channel (extending) Warning! WARNING When splicing Secondary Channels use 2no. bolt positions at each end, see below. Spliced channels Bolt position. Warning! WARNING Ensure that web of principal Secondary Channels (closest to Main Channels) is facing inside, see below.

  • Page 46: Extending Drawer

    Applications 4.19 Extending Drawer Fixed Platform Secondary Channel (3.0mm) Extending Drawer Warning! WARNING Ensure that C Pin is in place and DO NOT exceed the maximum stated extension. Warning! WARNING Ensure that Secondary Channel (3.0 mm) is used, otherwise Universal Cleat (Product code: 595104) MUST be added. See scheme drawings for specific job requirements which may vary from this guidance.

  • Page 47: Universal Cleat

    Safescreen 4.20 Universal Cleat Secondary Channel Extending Universal Drawer Cleat Secondary Secondary Universal Channel Channel Cleat (3.0mm) (1.5mm) Warning! WARNING If the Secondary Channel (1.5 mm) is used, the Universal Cleat (Product code: 595104) MUST be placed and fixed as shown. A - 5no. Bolt positions M16x35 Bolt (Product code: 584233), M16 Large Square Washer (Product code: 595087), and M16 Nylok Nut (Product code: 590936).

  • Page 48: Extension Channel

    Applications 4.21 Extension Channel Secondary Guide Box Channel Extension Channel Pivot Plate Secondary Channel (underslung) Warning! WARNING ALWAYS use in PAIRS and with the web facing outwards as shown. Note NOTE For more information regarding the Pivot Plate (Product code: 595143), see page 50. Note NOTE For more information regarding the Guide Box (Product code: 595142), see page 49.

  • Page 49: Guide Box

    Safescreen 4.22 Guide Box Secondary Guide Channel Extension Channel Warning! WARNING ALWAYS use two per Extension Channel. Warning! WARNING When using the Extension Channels, ensure orientation is corrected. See page 48. Note NOTE The Guide Box is supplied complete with screws, nylok nuts and washers. Guide Box Secondary Channel...

  • Page 50: Pivot Plate

    Applications 4.23 Pivot Plate Extension Channel Pivot Plate Note NOTE Plywood is fixed to the Pivot Plate with 3no. M12x50 Coach Bolts (Product code: 595370), 3no. M12 Washer (Product code: 004016) and 3no. M12 Nylok Nut (Product code: 595368). A - 2no. Bolt positions M16x35 Bolt (Product code: 584233), 2no. M16 Washers (Product code: 595086) one of which is in between the Pivot Plate and the Channel, and M16 Nylok Nut (Product code: 590936).

  • Page 51: Armadillo Plates

    Safescreen 4.24 Armadillo Plates Armadillo Starter Plate Armadillo Infill Plates Armadillo End Plate M12x25 Screw Pan Head Warning! WARNING Secure ALL of the Armadillo Plates using the supplied chains and ALWAYS use both chains per armadillo platform. Warning! WARNING The Steel Chain is attached from plate to plate with repair links. At maximum extension the chain must prevent all plates from slipping off the adjacent supporting plate.

  • Page 52: Pull Plate

    Applications 4.25 Pull Plate Pull Plate Armadillo Plates Warning! WARNING Ensure that the Pull Plate is in the Down Position before access is allowed in the platform. Note NOTE The Pull Plate is attached to the Armadillo End Plate using screws. The Pull Plate can be adjusted vertically to allow for the armadillo platform to be pull/pushed (Up Position) or to prevent the Pull Plate from being a trip hazard (Down Position), see below.

  • Page 53: Armadillo Outer Box

    Safescreen 4.26 Armadillo Outer Box Armadillo Inner Box Armadillo Plate Armadillo Outer Box Fixed Platform Note NOTE The Armadillo Outer Box is a scheme specific component and therefore the length is made to suit. Note NOTE The Armadillo Outer Box has a captivated M12 nut at the top to secure the Armadillo Inner Box.

  • Page 54: Armadillo Inner Box

    Applications 4.27 Armadillo Inner Box Bolt positions Armadillo Inner Box Push Plate Armadillo Plate Armadillo Outer Box Warning! WARNING ALWAYS ensure the Push Plate (Product code: N/A) is securely fixed to the Armadillo Plate and to the Armadillo Inner Box and that the chains are properly attached and secured.

  • Page 55: Perforated Adjustable Outer Panel (Mk2)

    Safescreen 4.28 Perforated Adjustable Outer Panel (MK2) Main Channel R6/T9 Perforated sheet not shown for clarity. Perf. Adj. Outer Panel (MK2) Guide Plate for Outer Panel (MK2) Warning! WARNING The bottom “U” profile should always be clean and clear of debris. Warning! WARNING Advertisement must not be attached to any cladding panel, unless otherwise stated by design.

  • Page 56: Perforated Adjustable Outer Panel (Mk3)

    Applications 4.29 Perforated Adjustable Outer Panel (MK3) Main Channel Perf. Adj. Outer Panel (MK3) R6/T9 Perforated sheet not shown for clarity. Bolt Plate for Outer Panel (MK3) Warning! WARNING The bottom “U” profile should always be clean and clear of debris. Note NOTE The Perforated Adjustable Outer Panel (MK3) is fixed using 4no. Bolt Plate for Outer Panel (MK3) (Product code: 595344).

  • Page 57: Perforated Adjustable Inner Panel (Mk2)

    Safescreen 4.30 Perforated Adjustable Inner Panel (MK2) Perforated Adjustable Outer Panel (MK2) Perforated Adjustable Inner Panel (MK2) R6/T9 Perforated sheet not shown for clarity. Warning! WARNING ALWAYS ensure the panel is properly secured to the outer panel using M12x90 screws (“lockers”).

  • Page 58: Perforated Adjustable Inner Panel (Mk3)

    Applications 4.31 Perforated Adjustable Inner Panel (MK3) Perforated Adjustable Outer Panel (MK2) R6/T9 Perforated sheet not shown for clarity. Perforated Adjustable Inner Panel (MK2) Warning! WARNING ALWAYS ensure the panel is properly secure to the outer panel using M12x90 screws (“lockers”).

  • Page 59: Perforated Fixed Panel (Mk1 & 2)

    Safescreen 4.32 Perforated Fixed Panel (MK1 & 2) R6/T9 Perforated sheet not shown for clarity. Perforated Fixed Panel (MK1 & 2) Main Channel Panel A - 8no. Bolt positions M16x60 Bolt (Product code: 590932), 2no. M16 Washers (Product code: 595086) and M16 Nylok Nut (Product code: 590936).

  • Page 60: Perforated Fixed Panel (Mk3)

    Applications 4.34 Perforated Fixed Panel (MK3) R6/T9 Perforation not shown for clarity. Perf. Fixed Panel (MK3) Panel Main Channel A - 8no. Bolt positions M16x90 Bolt (Product code: 595081), 2no. M16 Washers (Product code: 595086) and M16 Nylok Nut (Product code: 590936). Unless stated otherwise all dimensions are in mm...

  • Page 61: Perforated Return Panel (Mk1 & 2)

    Safescreen 4.35 Perforated Return Panel (MK1 & 2) Perf. Adj. Inner Panel (MK1 &2) Perf. Return Panel (MK1 &2) R6/T9 Perforated sheet not shown for clarity. Additional holes, see note. Note NOTE Additional holes on horizontal profiles, only on panels wider than 1200 mm for Adjustable Brace Tube. A - Bolt positions M16x90 Bolt (Product code: 595081) to Perf.

  • Page 62: Perforated Return Panel (Mk3)

    Applications 4.36 Perforated Return Panel (MK3) Perf. Adj. Inner Panel (MK3) Perf. Return Panel (MK3) R6/T9 Perforated sheets not shown for clarity. Note NOTE Additional holes (C) on horizontal profiles, only on panels wider than 1200 mm for Adjustable Brace Tube. A - Bolt positions M16x130 Bolt (Product code: 595373) to Fixed Panel (MK3), M16x110 (Product code: N/A) to Adj.

  • Page 63: Bolt Plate For Outer Panel (Mk3)

    Safescreen 4.38 Bolt Plate for Outer Panel (MK3) Perf. Adj. Outer Panel (MK3) Main Channel Bolt Plate for Bolt Plate Perf. Adj. Inner Outer Panel Panel (MK3) (MK3) Perf. Adj. Outer Panel (MK3) R6/T9 Perforated sheets not shown for clarity. Note NOTE The Bolt Plate for Outer Panels (MK3) is fixed on the inside of the horizontal profiles of...

  • Page 64: Return Panel Adjustable Brace Tube

    Applications 4.39 Return Panel Adjustable Brace Tube Perf. Return Panel (MK1 &2) Return Panel Adjust. Brace Tube Return Panel Brace Bracket R6/T9 Per forated sheets not shown for clarity. Note NOTE In general, the Return Panel Adj. Brace Tube is required when Return Panels wider than 1.20m are used.

  • Page 65: Return Panel Brace Bracket

    Safescreen 4.40 Return­Panel­Brace­Bracket Return Panel Adjust. Brace Tube Return Panel Brace Bracket R6/T9 Perforated sheets not shown for clarity. Note NOTE The Return Panel Adjustable Brace Tube is always fixed in between two Return Panels on one side and secured top the frame using the Return Panel Brace Bracket. Always check the supplied drawings for brace requirements.

  • Page 66: Wing Panel (Mk1 & 2)

    Applications 4.41 Wing Panel (MK1 & 2) Wing Panel (MK1 &2) Main Channel Panel R6/T9 Perfo- rated sheets not shown for Loading clarity. Platform Warning! WARNING Use all bolt positions when fixing to the Main Channel. Note NOTE It is recommended to secure the free end of the Wing Panel back to the platform, using zipties for example.

  • Page 67: Wing Panel (Mk3)

    Safescreen 4.42 Wing Panel (MK3) Wing Panel (MK3) Main Channel Panel R6/T9 Perforated Loading sheets not Platform shown for clarity. Warning! WARNING Use all bolt positions when fixing to the Main Channel. Note NOTE It is recommended to secure the free end of the Wing Panel back to the platform, using zip ties for example.

  • Page 68: Wing Return Panel (Mk1 & 2)

    Applications 4.43 Wing Return Panel (MK1 & 2) Wing Return Panel Panel Panel R6/T9 Perforated sheets not shown for clarity. Wing Panel Note NOTE It is recommended to secure the free end of the Wing Panel back to the platform, using zip ties for example.

  • Page 69: Mesh Panel

    Safescreen 4.44 Mesh Panel Mesh Panel R6/T9 Perforated sheets not Main Panel Secondary Panel Panel Panel shown for Channel Channel + clarity. decking A - Bolt positions (to main channels) M16x90 Bolt (Product code: 595081), 2no. M16 Washer (Product code: 595086), adequate packer / Washers between panel and main channel and M16 Nylok Nut (Product code: 590936).

  • Page 70: Connecting Box

    Applications 4.45 Connecting Box Main channel (unit’s frame) Main channel (loading platform) Connecting Box Decking (double ply shown) Secondary channel Main channel Connecting (loading platform) A - Bolt positions M16x90 Bolt (Product code: 595081), M16 Washers (Product code: 595086) and M16 Nylok Nut (Product code: 590936).

  • Page 71: Loading Platform Brace (100X60)

    Safescreen 4.46 Loading Platform Brace (100x60) Main channel (external) Loading Loading Platform Platform Brace Brace (100x60) (100x60) Loading Main channel Platform Brace (loading platform) (100x60) R6/T9 Perforated Extended Loading sheets not Platform shown for clarity. Note NOTE The Loading Platform Brace (100x60) is used for the extended loading platform. The Loading Platform Brace (60x60) is used for the standard loading platform, see pages 71-72.

  • Page 72: Loading Platform Brace (60X60)

    Applications 4.47 Loading Platform Brace (60x60) Main channel (external) Loading Loading Platform Platform Brace Brace (100x60) (100x60) R6/T9 Perforated Standard sheets not Main channel Loading Loading Platform shown for (loading platform) Platform Brace (60x60) clarity. Note NOTE The Loading Platform Brace (60x60) is used for the standard loading platform. The Loading Platform Brace (100x60) is used for the extended loading platform, see pages 71-72.

  • Page 73: Loading Platform Aluminium Tread Plate

    Safescreen 4.48 Loading Platform Aluminium Tread Plate Loading Platform Alum. Mesh Panel Tread Plate 1800 x 2675 (w/ extra slots) Secondary Channel Note NOTE The Loading Platform Alum. Tread Plates are to be used as a single layer decking option as opposed to the double layer plywood. Note NOTE When using the Loading Platform Alum.

  • Page 74: Hydraulic Power Pack (120 Bar)

    Applications 4.49 Hydraulic­Power­Pack­(120­Bar) Remote Oil filler cap control Steel sheet clad- ding (BLUE colour for 400V unit) On/Off Unit 32 Amp, 1/2’’ self sealing male 400V plug & female connectors (5pin) Cooling fan Oil level gauge air inlet Note NOTE The Hydraulic Power Pack (120 Bar) (Product code: 595134) allows for two SAFESCREEN®...

  • Page 75: Hydraulic Power Pack (98 Bar)

    Safescreen 4.50 Hydraulic­Power­Pack­(98­Bar) Remote Oil filler cap control Steel sheet cladding (RED On/Off Unit colour for 110V unit) 32 Amp, 1/2’’ self sealing male 110V plug & female connectors Cooling fan air Oil level gauge inlet Warning! WARNING RED cover indicates 98 Bar (110V) Hydraulic Power Pack. Note NOTE Voltage: 110V single phase, 32 Amp.

  • Page 76: Hydraulic Ram

    Applications 4.51 Hydraulic Ram Ram Head Hydraulic Hydraulic Hoses Support Shoe Warning! WARNING The Hydraulic Ram can be supplied with one of the following outside diameters: Ø80 mm for the Ø70 mm bore; Ø75 mm for the Ø65 mm bore. ALWAYS use the correct item as specified in the scheme supplied. Note NOTE The component has siamese 3/8’’ self-sealing coupling hoses (male & female), 500 mm long to be attached to the Hydraulic Power Pack via the Hydraulic Hoses (Product code: 595074).

  • Page 77: Hydraulic Hoses

    Safescreen 4.52 Hydraulic Hoses Hydraulic Power Pack Hydraulic Hydraulic Hoses Note NOTE The Hydraulic Hoses are siamese 3/8’’ self-sealing coupling hoses (male & female), supplied in 10 m lengths. 4.53 Ram and Hose Trolley Note NOTE Used for storage of 2no. Hydraulic Rams (Product code: 595054/595135) and Hydraulic Hoses (Product code: 595074).

  • Page 78: Storage And Maintenance

    Storage and Maintenance Storage and Maintenance Storage This­section­is­to­be­used­as­guidance­only.­In­some­cases,­storing­and­­ p acking­ methods may vary to comply with other recommendations, safety aspects or protection of materials. Fully assembled units must be dismantled to pre-assembled parts (i.e. frames, platforms) and single components and moved for storage. An adequate area must be dedicated for storage of SAFESCREEN®...

  • Page 79: Pre-Assembled Frames

    Safescreen Note NOTE Allocate enough space for storing / dismantling units but also for adjustments and access around it. Typical unit size: 12.0 m x 4.6 m. Note NOTE Long channels to be placed horizontally on ground on timber spreaders. Short channels to be kept in post / mesh stillages. Loose / small items to be stored in adequate boxes / mesh pallets.

  • Page 80: Pre-Assembled Platforms

    Storage and Maintenance 5.4 Pre-assembled Platforms Warning! WARNING A - Position to band / strap together. Use sleeves / securing packing. DO NOT over tighten rather than tight as this will cause damage. Note NOTE Remove plywood from platforms prior to stacking. • Stored flat;...

  • Page 81: Perforated Adjustable Panels (Mk2)

    Safescreen 5.5 Perforated Adjustable Panels (MK2) Adequate packers/foam between panels. Warning! WARNING A - Position to band / strap together. Use sleeves / securing packing. DO NOT over tight as this will cause damage. Warning! WARNING Panels to be strapped together horizontally and vertically prior to moving bundle. • Stored vertically in stillage;...

  • Page 82: Perforated Adjustable Panels (Mk3)

    Storage and Maintenance 5.6 Perforated Adjustable Panels (MK3) Warning! WARNING A - Positioning of banding / strap. Use protectors at corners. DO NOT over tighten as this will cause damage. Warning! WARNING Panels to be strapped together in both directions. Inner panels (not shown) secured in the retracted position prior to moving bundle.

  • Page 83: Return / Wing Panels

    Safescreen Warning! WARNING A - Positioning of banding / strap. Use protectors at corners. DO NOT over tighten as this will cause damage. Warning! WARNING Panels to be strapped together prior to moving bundle. • Stored flat on timber spreaders; • Max. height: 1.5 m (approx.); • Plywood/timber spreaders between panels, placed on frame not on mesh (except for MK3 panels which are stacked face to face);...

  • Page 84: Support Shoes

    Storage and Maintenance 5.9 Support Shoes Warning! WARNING Support Shoes to be banded / wrapped together with cling film prior to moving bundle. • Stored flat on Europallets; Pallet not shown for clarity • Stack of 4no. x 8no. in height (alternately); • Stack height: 1.1 m (approx.); 5.10 Main Channels Warning! WARNING Main Channels to be banded together prior to moving bundle. • Stored flat on timber spreaders;...

  • Page 85: Secondary Channels

    Safescreen 5.11 Secondary Channels Warning! WARNING Secondary Channels to be banded together prior to moving bundels. • Stored flat on timber spreaders, Europallets or stillages; • Stack of 5no. x 10no. in height (alternately in pairs); • Stack height: 0.4 m (approx.). 5.12 Fixed Platforms Warning! WARNING Fixed Platforms to be banded / wrapped together with cling film prior to moving bundels. • Stored flat on timber spreaders or Europallets; Pallet not shown for clarity • Stack of 10no.

  • Page 86: Braces

    Storage and Maintenance 5.13 Braces Warning! WARNING Braces to be banded together prior to moving bundels. • Stored flat on timber spreaders; • Stack of 9no. x 6no. in height; • Stack height: 0.5 m (approx.); 5.14 Hydraulic­Power­Packs Warning! WARNING Power cable wrapped around top handle before moving the power pack. • Stored vertically;...

  • Page 87: Ram And Hoses Trolley

    Safescreen 5.15 Ram and Hoses Trolley Warning! WARNING Rams to be kept and locked inside the trolley. Hoses to be kept in the back pocket. Ensure hose ends are kept clean and free from debris • Stored vertically; • Height: 1.0 m (approx.); 5.16 Post Pallets Option for items for which the size allows for safe storage such as: • Main Channels (short length);...

  • Page 88: Mesh Pallets

    Storage and Maintenance 5.17 Mesh Pallets Option for storing small loose items such as: • Bolts, nuts, washers, Pins, etc (in boxes/bags); • MF Spacers, Main Bobbins, Lifting Barrels (in boxes/bags); • Half Couplers, Return Panel Brace Brackets; • Wind Clamps; • Guide Plates; • Guide Boxes, Pivot Plates; • Extending Drawers, Universal Cleats;...

  • Page 89: Assembly

    Safescreen Assembly Safety­and­working­area 6.1.1 Safety • Only competent and trained persons should be put in charge of assembly and checking operations. • It is the responsibility of competent and trained persons to ensure that all opera- tives involved in the assembly and use of SAFESCREEN® have been made aware of this document and that they understand the detail contained within HÜNNEBECK drawings and the function of the ancillaries.

  • Page 90: Tools

    Assembly Temporary support used for Storage area frame / unit assembly. Zone 2 Zone 1 Safescreen Zone 4 unit outline Zone 3 Workstation for platform assembly & plywood cut. 6.2 Tools Required tools for the assembly / disassembling of SAFESCREEN units: ®...

  • Page 91: Main Fame Assembly

    Safescreen 6.3 Main Fame assembly 6.3.1 Internal Main Channels Start the SAFESCREEN frame assembly by fixing bolts. Stiffeners, Lifting Barrels and ® Main Bobbins to the internal Main Channel. At this stage do not fix bolts for braces or platforms. Lifting Barrel Main Support MF Spacer Bobbin Lifting Barrel M16 Bolts Stiffening Angle Main Channel Main Support Bobbin M16 Washer & M16 Nylok Nut MF Spacer Tube Warning!
  • Page 92 Assembly 6.3.2 Main Channel bolting details Main Channel to Main Channel Stiffening Angle M16 Nylok Nut M16 Washer M16 x 90 Bolt (Product code:590936) M16 x 100 Bolt (Product (Product + M16 Washer (Product (Product code:595086) code:595081) code:595086). code:590935) M16 Nylok See note regarding Stiffening See note regarding Nut (Product spacer.
  • Page 93 Safescreen 6.3.3 Braces and Fixed Platforms Fix the Braces and Fixed Platforms as indicated in the scheme supplied. Brace Fixed Platform M16 Washer & M16 Bolts M16 Nylok Nut Warning! WARNING When fixing braces and fixed platforms to Main Channels, all of the holes must be used. Ensure all bolting is correctly positioned and fixed.
  • Page 94 Assembly 6.3.4 External Main Channels Attach external Main Channels to Braces and Fixed Platforms. Main Channels M16 Bolts M16 Washer & M16 Nylok Nut Warning! WARNING Once pairs of Main Channels are joined together DO NOT reposition or turn over the beam until a frame is fully assembled.

  • Page 95: Platform Assembly

    Safescreen 6.4 Platform assembly 6.4.1 Main Secondary Channels Start the SAFESCREEN platform assembly by placing the Secondary Channels on ® temporary support. Secondary M16 x 35 Bolt Channels (Product code:584233), M16 Square Washers (Product code:595087). Fixed Platform M16 Square Washers (Product code:595087) M16 Nylok Nut (Product code:590936).
  • Page 96 Assembly 6.4.2 Secondary Channel Extension to Main Secondary Channel If platform channels need to be extended, the channel extensions are bolted together back to back. Secondary Channels (main) M16 x 35 Bolt (code:584233), M16 Square Washers (code:595087). Secondary Channels (extension) M16 Square Washers (code:595087), M16 Nylok Nut (code:590936).
  • Page 97 Safescreen 6.4.3 Underslung channels Secondary Channels (main) M16 x 35 Bolt (Product code: 584233), M16 Square Washers (Product code: 595087). Secondary Channels (underslung) M16 Square Washers (Product code: 595087), M16 Nylok Nut (Product code: 590936). Warning! WARNING Make sure that the correct thickness of Secondary Channels have been used at all times.
  • Page 98 Assembly 6.4.4 Additional Secondary Channels Fix the additional Secondary Channels as indicated in the scheme supplied. Additional M16 x 35 Bolt Secondary (Product code: 584233), Channels M16 Square Washers (Product code: 595087). Secondary Channels (main) M16 Square Washers Secondary (Product code: 595087), Channels M16 Nylok Nut (underslung) (Product code: 590936).
  • Page 99 Safescreen 6.4.5 Plywood to Fixed Platform Cut the plywood as per scheme drawings supplied.Fix the plywood specified in the scheme provided using self drilling screws with large washers. Self drilling screws with large washers. Note NOTE Screw adequacy and centres to be determined during assembly. Ensure plywood is in accordance with the specifications stated in the scheme supplied. VISUAL CHECK Note NOTE All plywood by Customer unless otherwise specified. Unless stated otherwise all dimensions are in mm...
  • Page 100 Assembly 6.4.6 Extending Drawer to Fixed Platform Fix the Extending Drawer (Product code: 595103) to the main Secondary Channels as per scheme supplied. M16 x 90 Bolt (Product code: 595081), M16 Square Washers (Product code: 595087). Secondary Channels (main) M16 Washers (Product code: 595086) Extending M16 Nylok Nut Drawer (Product code: 590936).
  • Page 101 Safescreen Attach additional Secondary Channels as indicated in the scheme supplied. M16 Nylok Nut (Product code: 590936). M16 x 50 Bolt Additional Secondary Channel (Product code: 584215), M16 Square Washers (Product code: 595087). Warning! WARNING Make sure that the correct thickness of Secondary Channels have been used at all times.
  • Page 102 Assembly Where applicable, fix the Universal Cleat (Product code: 595104) to the Secondary Channels as shown in the scheme supplied. M16x35 Bolt (Product code: 584233), 2no. M16 Square Washers (Product code: 595087), M16 Nylok Nut (Product code: 590936). M16x100 Bolt (Product code: 590935), M16 Washer (Product code: 595086), M16 Nylok Nut (Product code: 590936). This Secondary C hannel does not require a Universal Cleat unless...
  • Page 103 Safescreen 6.4.7 Plywood to Fixed Platform with Extending Drawer Cut the plywood as per scheme drawing supplied. Fix the plywood specified in the scheme provided using self drilling screws with large washers. Self drilling screws with large washers. Note NOTE Screw adequacy and centres to be determined during assembly. Ensure plywood is in accordance with the specifications stated in the scheme supplied. VISUAL CHECK Note NOTE A notch in the underlying plywood is required for fixing where the top plywood need to slide in.

  • Page 104: Folding Platform Assembly

    Assembly 6.5 Folding Platform assembly 6.5.1 Guide Box Start by fixing the Guide Box (Product code: 595142) to the Main Secondary Channels as per the scheme supplied. M16 Washers (Product code: 595086) M16 Nylok Nut (Product code: 590936). Secondary Channels (main) M16 x 35 CSK Socket Head Screw (Product code:595376). Guide Box Ensure Guide Boxes are correctly positioned and securely fixed to the Secondary VISUAL CHECK Channels.
  • Page 105 Safescreen 6.5.2 Extension Channels to Secondary Channel Slide the Extension Channels (Product code: 595149/595150) through the Guide Boxes. Connect the Pivot Plate (Product code: 595143) to the channels as shown. Guide Box M16 x 35 Bolt (Product code: 584233). Secondary Channels (main) Extension Channel Pivot Plate...
  • Page 106 Assembly 6.5.3 Underslung and additional Secondary Channels Fix the underslung and additional Secondary Channels as indicated in the scheme supplied. M16 x 35 Bolt (Product code:584233), M16 Square Washers (Product code:595087). M16 x 35 Bolt (Product code:584233), M16 Square Washer (Product code: 595087) M16 Square Washers (Product and M16 Nylok Nut (Product code: 590936).
  • Page 107 Safescreen Note NOTE To fold the platform, bolts marked “A” must be removed. Once the platform is folded, these bolts are to be attached back to Secondary Channels for further re-assembly. Ensure Secondary Channels are oriented as shown in scheme supplied. VISUAL CHECK Ensure all bolting is correctly positioned and fixed.
  • Page 108 Assembly 6.5.5 Extending Drawer to Folding Platform Fix the Extending Drawer (Product code: 595103) to the main channels as per scheme supplied. Note that one of the drawers is fixed to the Extending Channels bottom’s flange. M16x90 Bolt (Product code: 595081), M16 Square Washer (Product code: 595087), M16 Washer (Product code: 595086), M16 Nylok Nut (Product code: 590936).
  • Page 109 Safescreen Attach additional Secondary Channels as indicated in the scheme supplied. M16 Nylok Nut M16 x 50 Bolt (Product code: 590936). (Product code:584215), M16 Square Washers (Product code: 595087). Warning! WARNING Make sure that the correct thickness of Secondary Channels have been used at all times.
  • Page 110 Assembly 6.5.6 Plywood to Folding Platform with Extending Drawer Cut plywood as per scheme drawings supplied. Fix the plywood specified in the scheme provided using self drilling screws with large washers. M12x50 Coach Bolt (Product code: 595370), M12 Washer (Product code: N/A) and M12 Nylok Nut (Product code: 595368). Self drilling screws with large washers. Warning! WARNING To rotate folding platform, plywood from the Extending Drawer must be adequately fixed to the plywood of the Folding Platform prior to rotation.

  • Page 111: Armadillo Platform Assembly

    Safescreen 6.6 Armadillo Platform assembly 6.6.1 Armadillo Outer Box Fix the Armadillo Outer Box (Product code: N/A) to the Fixed Platform as per scheme supplied. M16 Washers (Product code: 595086) M16 Nylok Nut (Product code:590936). Armadillo Outer Box Fixed Platform M16 x 35 Bolt (Product code: 584233).
  • Page 112 Assembly 6.6.3 Armadillo Starter Plate Slide the Armadillo Starter Plate (Product code: N/A) in. Armadillo Outer Box Armadillo Starter Plate Armadillo Inner Box Armadillo Armadillo Starter Plate Infill Plates Armadillo Armadillo Inner Box Outer Box Note NOTE The Armadillo Infill Plates differ in size. The smallest plate should go in first and it should go on top of the Armadillo Starter Plate (Product code: N/A). Refer to the scheme supplied for more information.
  • Page 113 Safescreen 6.6.4 Adjusting End Plate and Pull Plate Position the Armadillo End Plate over the Armadillo Infill Plates. Fix the End Plate to the end of the Armadillo Inner Box. A - 4no. positions M12x35 Pan Head Screw (Product code: N/A), M12 Large Washer (Product code: N/A) and 16.8x13 Armadillo Spacer Tube (Product code: N/A). Fix the Armadillo Pull Plate to the Armadillo End Plate.
  • Page 114 Assembly 6.6.5 Adjusting Platform Steel Chains Extend the platform and secure the plates with the Steel Chain repair link. At maximum extension, the chain must prevent all the plates from slipping off the a djacent supporting plate. Use M12x25 Screws (Product code: N/A) to fix plates together at their maximum extension. Steel Chains Ensure all plates are fixed to the Steel Chain. VISUAL CHECK Unless stated otherwise all dimensions are in mm...

  • Page 115: Fixing Platforms To Main Frame

    Safescreen Fixing platforms to Main Frame Place the main frames on adequate packers, using dimensions in accordance with project assembly drawings. Note NOTE Ensure frames are set up square to enable easy bolting through holes. Unless stated otherwise all dimensions are in mm...
  • Page 116 Assembly Fix panels and platforms to frames using: M16 x 35 Bolts (Product code: 584233), M16 Large Square Washers (Product code: 595087) and M16 Nylok Nuts (Product code: 590936). Note NOTE Bolts to be used on BOTH sides. Note NOTE For delivery purposes, do NOT fix Platforms or Panels if unit is wider than 2.9m.

  • Page 117: Fixing Panels To Main Frame

    Safescreen 6.8 Fixing Panels to Main Frame 6.8.1 Fixed Panels Attach Fixed Panels to the Main Frame as per scheme supplied. Fixed Panels (MK2): 8no. Bolt positions M16x60 Bolt (Product code: 590932), 2 no. M16 Washers (Product code: 595086) and M16 Nylok Nut (Product code: 590936).
  • Page 118 Assembly 6.8.2 Return Panels Attach Return Panels as per scheme supplied. A - Bolt positions M16x90 Bolt (Product code: 595081) to Perf. Adj. Inner Panel (MK2) or to Fixed Panel (MK1 & 2), M16x110 Bolt (Product code: N/A) to Fixed Panel HD (MK1 & 2), 2no. M16 Washers (Product code: 595086) and M16 Nylok Nut (Product code: 590936).
  • Page 119 Safescreen 6.8.3 Adjustable Panels (MK2) Slot the Guide Plates (Product code: 595354) in the Adjustable Outer Panels (MK2) as specified in the scheme supplied. Fix the panels with the Guide Plates to the Main Frame using the specified fasteners. Guide Plate M16 Washer (Product code: 595086) and M16 Nylok Nut (Product code: 590936) Adj. Outer Panel Warning! WARNING Do NOT walk or store materials on top of mesh. Ensure Panel is correctly positioned and securely fixed to the Main Frame.
  • Page 120 Assembly Slide the Adjustable Inner Panels (MK2) into position. Secure using the captive M12x35 Bolt/Nut “Stoppers” of the Adjustable Outer Panels (MK2), top and bottom. Tighten the captive M12x90 Bolts/Nuts, top and bottom, of the Adjustable Inner Panels (MK2). M12 x 35 Bolt Nut “Stopper”...
  • Page 121 Safescreen 6.8.4 Adjustable Panels (MK3) Position the Bolt Plates for Outer Panels (MK3) (Product code: 595344) in the Adjustable Outer Panels (MK3) as specified in the scheme supplied. Fix the panels with the Bolt Plates to the Main Frame using the fasteners included. R6/T9 Perforated sheets not shown for clarity.
  • Page 122 Assembly Slide the Adjustable Inner Panels (MK3) into position. Secure using the captive M12x35 Bolt/Nut “Stoppers” of the Adjustable Outer Panels (MK2), top and bottom. Tighten the M12x90 Hex. Head Setscrews, top and bottom, of the Adjustable Inner Panels (MK3). R6/T9 M12 x 35 Perforated...

  • Page 123: Loading Platform

    Safescreen 6.9 Loading Platform 6.9.1 Loading Platform assembly Lay the Main Channels on the sleepers at the correct distance and attach the Main Channel’s profiles in pairs. Attach the Loading Platform Connecting Box as specified. Position and attach the specified Secondary Channels on top of the Main Channels. Lay the double plywood, or Loading Platform Aluminium Tread Plates (Product code: N/A), in accordance with the design scheme supplied. Double Plywood fixed with self drilling screws Secondary Channels...
  • Page 124 Assembly Fix the specified Mesh Panels and Braces to the platform as per the design scheme supplied. Mesh Panels Brace 6.9.2 Loading Platform to Main Frame Attach adequate slings to bolts at the end of Main Channels. Lift the Loading Platform by crane to a vertical position. Warning! WARNING Mechanical lifting should only be carried out by competent and trained persons. Warning! WARNING All relevant regulation regarding mechanical lifting must be adhered to at all times.
  • Page 125 Safescreen Lower the Loading Platform in to the designated position on the Safescreen unit. Wing­Panels­must­not­be­fixed­at­this­stage. Secure the Loading Platform Connecting Boxes (Product code: 595105) to the Main Frame using: A - Bolt Positions M16x90 Bolt (Product code: 595081)m M16 Washers (Product code: 595086) and M16 Nylok Nut (Product code: 590936).

  • Page 126: Assembly Check List

    Assembly 6.10 Assembly­check­list 6.10.1 Assembly­service­provided­by­Hunnebeck­(project­specific) The inspection includes a visual and a functional check of all components and of assembled parts, according to relevant drawings. Checks must be done by the autho- rized person only. At all stages, any deviations out from standard, must be highlighted and corrected wherever possible, otherwise it must be reported to the senior staff member who will take appropriate action.

  • Page 127: Transport / Delivery

    Safescreen Transport / Delivery Unit types and requirements Due to the UK’s Road Regulations, the maximum unit width that can be transported on the road without a escort vehicle is 2.9m. There are few different ways the SAFESCREEN units can be loaded to comply with this ®...

  • Page 128: Preparation For Delivery / Adjustments

    Transport / Delivery Preparation for delivery / Adjustments 7.2.1 Close Adjustable Folding Platforms To fold adjustable platforms, “A” bolts must be removed. Once the platform is folded, these bolts are to be attached back to secondary channels for further re-assembly. Step 1 Remove “A”...
  • Page 129 Safescreen 7.2.2 Close Adjustable Folding Platforms with Extending Drawers To fold adjustable platforms, “A” and “B” bolts must be removed. Once the platform is folded, these bolts are to be attached back to secondary channels for further re-assembly. Step 1 Fix plywood of Extending Drawer to the plywood of Folding Platform;...
  • Page 130 Transport / Delivery Slide the Adjustable Inner Panels fully in. Tighten the M12 Bolts/Nuts, top and bottom, of the Adjustable Inner Panels. Check that the Inner Panels are properly fixed to the Outer Panels so that they do not VISUAL CHECK slide out during storage and/or transport. Unless stated otherwise all dimensions are in mm...

  • Page 131: Vehicle Loading Arrangement

    Safescreen Vehicle loading arrangement When delivering / returning SAFESCREEN equipment, consideration must be given ® to the method of delivery (pre-assembled, part assembled, material only) as this will ascertain which route is taken when delivering the screens. Care­must­be­taken­when­securing­the­loads­to­ensure­damage­does­not­occur­to­any­ of the components or assemblies. Keep in mind that due to the UK’s Road Regulations, the maximum unit width that can­be­transported­on­the­road­without­a­escort­vehicle­is­2.9 m.­...

  • Page 132: Mechanical Lifting

    Transport / Delivery Mechanical lifting Mechanical lifting should only be carried out by competent and trained persons. • Only persons engaged in the lifting and moving should be allowed near the operation when mechanical lifting must be carried out. • Use adequate forklifts. • Use chains / slings when crane lifting / transporting pre-assembled frames, platforms and fully assembled units.
  • Page 133 Safescreen All relevant regulation regarding mechanical lifting must be adhered to at all times. Max.: 60° Unless stated otherwise all dimensions are in mm...

  • Page 134: Delivery / Return Typical Check List

    Transport / Delivery Delivery­/­return­typical­check­list 7.5.1 Checking­Procedure Material deliveries are to be checked on arrival to site / place of destination as well as before each use to ensure that they are in good condition and functioning correctly. The inspection includes a visual check and functional check of all components and check of assembled parts, according to relevant assembly drawings.

  • Page 135: Installation And Operation

    Safescreen Installation and Operation Pre-installation Pre-installation­check­list - Ensure SAFESCREEN® unit has been assembled as per the scheme assembly drawings. - Check the Lifting Barrels have been installed in the correct positions. - Check the lacing tube has been fixed correctly to the Main Channel using Half Coupler (if specified). - Ensure the slab is of sufficient concrete strength to bear the loading of the units as per the scheme design drawings. - Ensure the lifting straps are of sufficient length and provide a minimum of 60° to the horizontal.

  • Page 136: Installation On-Site

    Installation and Operation 8.2 Installation on-site 8.2.1 Support Shoes installation When fixing the Support Shoe to the slab, place the shoe so it is at an angle to the slab edge but not protruding outside the structure. Secure with rear anchor first and rotate the shoe to the correct position. Tighten with both anchors. Upper Shoe: Check Side Clamp Front Pins have been removed and the Side Clamps are open. Ensure Locking Pin / Anti-uplift Latch of the upper shoes have been slid into “back” position.
  • Page 137 Safescreen Lower Shoe: Check Side Clamp Front Pins have been removed and the Side Clamps are open. Check the Main Latch has been rotated to the vertical “parked” position on the lower shoes. Anti-uplift Latch in Lower Shoe “parked” position. Note NOTE All pins and clips shown are tethered, not shown for clarity.
  • Page 138 Installation and Operation 8.2.2 Unit installation Step 1 Lift the unit in a controlled manner. Step 2 Offer the units to the Support Shoes, positioning the main Support Bobbin above the Main Latch on the upper level shoe. Main Support Bobbin (see note). Unless stated otherwise all dimensions are in mm...
  • Page 139 Safescreen Warning! WARNING Mechanical lifting should only be carried out by competent and trained persons. Warning! WARNING When craning units, use of long slings is advised to avoid work at height and associ- ated requirements. Note NOTE To aid positioning the unit, the use of straps / ropes attached to the frames is advised. Note NOTE Main Support Bobbin: where there are multiple main support bobbin positions, refer...
  • Page 140 Installation and Operation Step 3 Lower the unit carefully on the main support latch. Close and lock using pins and the side clamps of the Support Shoes on upper and lower level. Main Support Bobbin (see note). Note NOTE All pins and clips shown are tethered, not shown for clarity. Unless stated otherwise all dimensions are in mm...
  • Page 141 Safescreen Step 4 Close the Anti-uplift Latch, and secure with the Locking Pin and Lynch Pin. Install Wind Clamps (Product code: 595053) to the lower Support Shoes. Wind Clamp (see note). Wind Clamp NOTE During the Wind Clamp installation, it is recommended that the clamp is secured to the operative via tool tether, i.e.: wrist restraint.

  • Page 142: Operating The Unit

    Installation and Operation Step 5 (not shown): Adjust the Extending Drawers, where applicable, to close any gaps between platform and slab edge. Step 6 (not shown): Install plywood infill with hinges where applicable, to close clearance gaps between units and between platform and slab edge (by site). To close gaps between panels, secure adequate infills to the infill panel’s frame.
  • Page 143 Safescreen Lifting Times Hydraulic Power Pack type Lift [Safescreen units] Time [min.] * Rams 98 Bar, 110V, 32A (Product code: 595135) 11.1 2no. 65 mm bore (code: 595052) 98 Bar, 220V, 32A (Product code: N/A) 11.1 2no. 65 mm bore (code: 595052) 120 Bar, 400V, 32A (Product code: 595134) 2 4no. 70 mm bore (code: 595054) * Example: Lift = 3.00 m    No. of cycles = 8 (3.00 m / 0.375 mm increments) Note NOTE Time detailed allows for cycling of Hydraulic Rams only and does not allow for any...
  • Page 144 Installation and Operation Step 2 Position new row of Support Shoes at the next level up. Ensure Main Latch is in the “parked” position and Side Clamps closed around Main Channels and secured with pins. Guiding shoe added to new level (Main Latch in the “parked”...
  • Page 145 Safescreen Step 3 On the Support Shoes of what is now the “middle” level, move the Anti-uplift Latch to the “open” position”. Support Shoes and Wind Clamps in the lower level can now be removed and recycled (see figure on next page). Step 4 Attach Ram Heads to Hydraulic Rams and ensure M16 mounting screws are open. Lift ram assembly and position onto the Support Shoe’s mounting lugs.
  • Page 146 Installation and Operation Hydraulic system installed. Anti-uplift Latch open. Lower Support Edge protection Shoe and Wind installed. Clamp removed and recycled. Step 3 Step 4 Unless stated otherwise all dimensions are in mm...
  • Page 147 Safescreen Step 5 Using the hydraulic system, and working in conjunction with other operatives, com- mence the lift cycle (see figure on next page). Note NOTE A team of four operatives is recommended to carry the lifting operation associated with the hydraulic system for the SAFESCREEN®. Responsibilities On all levels:. Communicating any potential clashes such that the climbing operation can be paused if necessary for remedial work.
  • Page 148 Installation and Operation Hydraulic Ram fully extended. Main Support Bobbin Support pin raised above shoe latch. Step 5 Step 6 Fully lower the Hydraulic Rams to allow for the unit to rest on the support pins. This completes the first lifting cycle (see figure on next page). Note NOTE The unit is now being supported by the lower level of Support Shoes. Unless stated otherwise all dimensions are in mm...
  • Page 149 Safescreen Step 7 Repeat lifting cycles until main support position is above top Support Shoe. Once the unit reaches the required level and with the Hydraulic Ram still fully extended, rotate the Main Support Latch of the Support Shoes at top level, from the “parked” position to the supporting position.
  • Page 150 Installation and Operation Step 8 After ensuring the Main Support Latch of the Support Shoes of the upper level are in the supporting position, rotate the Main Support Latch of the Support Shoes in the lower level, to the “parked” position. Warning! WARNING Do NOT advance to the next step without ensuring that the Main Support Latch of the...
  • Page 151 Safescreen Unit supported on new level. Main Bobbin Hydraulic Ram lowered. Rotate Main Support Latch to “parked” position. Step 8 Step 9 Unless stated otherwise all dimensions are in mm...
  • Page 152 Installation and Operation Step 10 Install Wind Clamps on the Supports Shoes at the lower level. Close the Anti-uplift Latch of the Support Shoes at the upper level and secure with pin Retaining latch closed. Wind Clamp installed. Step 10 Unless stated otherwise all dimensions are in mm...

  • Page 153: Chronology

    Page Date Layout updated 2019-03 The copyright in these instructions for assembly and use belongs to BRAND SAFWAY. All the trademarks named in these instructions fro assembly and use are the property of BRAND SAFWAY, unless marked as third-party rights or identifiable as such in another way. Furthermore, all rights are reserved, particularly with regards to patent grant or utility model registration.
  • Page 154 Notes Unless stated otherwise all dimensions are in mm...
  • Page 155 Safescreen Unless stated otherwise all dimensions are in mm...
  • Page 156 Hünnebeck­ Deutschland GmbH Rehhecke 80 D-40885 Ratingen +49 2102 9371 info_de@huennebeck.com www.huennebeck.com The copyright in these instructions for assembly and use belongs to BrandSafway. All the trademarks named in these instructions for assembly and use are the property of BrandSafway, unless marked as third- party rights or identifiable as such in another way.

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