Installation Instructions - Bulldog Security DC Series Instruction Manual

BEfORE InSTALLIng AnD uSIng yOuR POWERED WInCH, READ AnD
fOLLOW ALL MOunTIng InSTRuCTIOnS AnD SAfETy MESSAgES.
Mounting
WARNING
To prevent accidental activation of the winch and serious injury, complete the winch installation
and attach the hook before installing the wiring.
1. Before Installation
1.1 Inspect Parts
Hand Saver Cable Strap
Clutch T-Handle
Instruction/Owners Manual
Winch Assembly
Contactor Control Box
Pendant Remote Control
Mounting Hardware Requirements
Four (4) or Eight (8) Winch Mounting Bolts and two (2) Fairlead Mounting Bolts, Nuts, and Washers are
required. Refer to Table 2 below for bolt quantity, sizes, and required torque. Mounting system will
dictate bolt length.
WARNING
ALWAYS torque mounting bolts to the values specified for your winch in Table 4 to prevent vibration
during operation.
ALWAYS use class 8.8 metric (grade 5) or better hardware.
NEVER weld mounting bolts.
ALWAYS choose the proper bolt length for your application.
ALWAYS confirm required bolt length to ensure proper thread engagement.
Powered DC6000
Winches
Winch M10 x
Mounting 1.5 pitch
Bolt Size 8.8 grade
4 Required
Fairlead M8 x
Mounting
1.5 pitch
Bolt Size
8.8 grade
2 Required
Winch &
40 ft./lbs.
Fairlead
Mounting
Bolt Torque
CEQUENT

Installation Instructions

Table 4 - Mounting Torque Requirements
DC9000
M10 x
1.5 pitch
8.8 grade
4 Required
M8 x
1.5 pitch
8.8 grade
2 Required
40 ft./lbs.
PERFORMANCE PRODUCTS, INC. •
™
Pendant Remote Control Socket
Roller Fairlead
2 Gauge Battery Lead
Mounting Footprint Template
Mounting Hardware
Hose Clamps
DC12000L DC12000
M10 x M12 x
1.5 pitch 1.75 pitch
8.8 grade 8.8 grade
4 Required 8 Required
M8 x M12 x
1.5 pitch 1.75 pitch
8.8 grade 8.8 grade
2 Required 2 Required
40 ft./lbs. 65 ft./lbs.
DC15000
M12 x
1.75 pitch
8.8 grade
8 Required
M12 x
1.75 pitch
8.8 grade
2 Required
65 ft./lbs.
F3838-00 REV A (3576) 10/14
DC18000
M12 x
1.75 pitch
8.8 grade
8 Required
M12 x
1.75 pitch
8.8 grade
2 Required
65 ft./lbs.
7