Atos LICZO-AEB Quick Start

QUICKSTART BASIC
for digital proportionals without transducer - analog reference signal
PROPORTIONAL PRESSURE CONTROL CARTRIDGES
Valve model:
LICZO-AEB LIMZO-AEB LIRZO-AEB
Driver model:
E-RI-AEB
IDENTIFICATION
Valve identification Cartridge name plate : M Pilot valve name plate : N
plates and label
1
LIMZO-AEB-NP-3/315/I
2
L
N RZMO-P1-01-AEB-NP-010/315/I
M
1 : cartridge code 2 : pilot valve code
3 : pilot valve matrix code
4 : pilot hydraulic symbol
INSTALLATION TOOLS ACCORDING TO VALVE MODEL- not included
Fastening bolts Wrenches Screwdriver
socket head screws for fastening bolts mechanical pilot relief for air bleeding
see STEP 1 and STEP 3
PROGRAMMING TOOLS - not included
Software
USB connection KIT
Cable Isolator
E-SW-BASIC
free basic software download at:
E-C-SB-USB/M12 E-A-SB-USB/OPT
www.atos.com
DOWNLOAD AREA
E-SW-BASIC free basic software can be download upon web registration at www.atos.com
Upon web registration user receive via email the Activation Code (software free license) and login data to access
Atos Download Area.
E-SW-BASIC supports NP (USB), PS (Serial), IR (Infrared) communications
REMARK Atos software is designed for Windows based operative systems - Windows XP SP3 or later
RELATED DOCUMENTATION - www.atos.com - section Catalog on-line
FS900 Operating and maintenance information - tech. table STARTUP-BASIC
FS300 LI*ZO cartridges - tech. table
STARTUP-BTH
P006 Mounting surfaces - tech. table E-MAN-RI-AEB
GS500 Programming tools - tech. table
K800 Electric and electronic connectors - tech. table
ATTENTION !
The purpose of this quickstart guide is show a logical sequence of basic operations. This guide does not cover all details or variants
of Atos valves. All operations described in this document should be performed only by qualified personnel.
Operations and images could be subject to change without notice. For further information please refer to related documentation.
CONTACT US
ü www.atos.com
Atos spa - Italy - 21018 Sesto Calende
PRODUCTS OVERVIEW
QB220-5 - 11/20
Driver label : L
www.atos.com
made in Italy
3
E-RI-AEB-NP-01H 10 6 0123456789
A00.00
LIMZO-AEB-NP-3/315/I B: USB
1: +5V_USB
B 2 3
2: ID
0123456789 8
3: GND_USB
1 5
4 4: D-
A 1
5: D+
F
B A: MAIN
G 7
A: V+ ext. fuse 2,5A
E
T-000
C B: V0 E: INPUT-
D
C: AGND F: MONITOR
A
D: INPUT+ G: EARTH
5 : driver code
6 : driver serial number
7 : factory firmware version
Main connectors
STEP 1
std, /Q /Z
MECHANICAL
STEP 1 MECHANICAL
7 pin - metallic 12 pin - metallic
In case of first commissioning, before the valve installation the whole system must be correctly flushed to grant
see STEP 2
the required cleanliness level:
• remove the cartridge protection (do not remove connectors caps)
• check the presence and correct positioning of the seals on the mounting surface ports (
OR Bluetooth connection KIT
Cable Adapter
E-C-SB-M12/BTH E-A-SB-USB/BTH
• verify that valve mounting surface and the manifold cavity are clean and free from damages or burrs
• verify the correct valve orientation according to the pattern of the relevant mounting interface
• lock the fastening bolts respecting tightening torque according to valve model
Software startup guide
Bluetooth adapter startup guide
AEB - driver operating manual
Type
LIRZO
LICZO
LIMZO
LICZO
LIMZO
LIMZO
 support@atos.com
STEP 1
STEP 2
STEP 4
STEP 3
INSTALLATION
STEP 2 STEP 3
ELECTRICAL HYDRAULICS
X Y
- ) and on the cartridge (
surface seals cartridge seals
SIZE 16 to 63 SIZE 80
mounting surface layout mounting surface layout
ISO 7368 ISO 7368
LIMZO
LIRZO, LICZO, LIMZO
locating pin
locating pin
n°2 OR X Y n°2 OR X
n°4 fastening bolt n°8 fastening bolt
(supplied with the valve) (supplied with the valve)
Pressure Fastening Bolt Wrench Tightening
Size
limiter class: 12.9 (mm) Torque (Nm)
16 standard n°4 M8 x 45 6 35
25 standard n°4 M12 x 45 10 125
32 standard n°4 M16 x 55 14 300
40 /P option n°4 M20 x 70 17 600
50 /P option n°4 M20 x 80 17 600
63 /P option n°4 M30 x 90 22 2100
80 /P option n°8 M24 x 90 19 1000
STEP 2 ELECTRICAL
This section considers the different valves options, illustrating the multiple variants of the available electrical connections.
The electrical connections have to be wired according to the selected valve code
1
Remove main connector cap
P2
WARNING: remove power supply before any
electrical or wiring operations
3
Connect the valve to the system
ZM-7P (metallic)
7 PIN MAIN CONNECTOR
A1
PROGRAMMING
ZM-12P (metallic)
12 PIN MAIN CONNECTOR
STEP 4
SOFTWARE
A2
NOTE: the use of above metallic connectors is strongly
recommended in order to fulfill EMC requirements
WARNING: a safety fuse is required in series
to driver power supply - 2,5 A time lag fuse
K
)
ELECTRICAL WIRING EXAMPLES
MAIN CONNECTOR - VOLTAGE
REFERENCE INPUT - DIFFERENTIAL MODE
main connector
cabinet side valve internal circuit
pin-out
0÷10 V
DC std /Q /Z
INPUT+
Ref. D 4
INPUT-
Ref. E 5
REFERENCE INPUT - COMMON MODE
main connector
cabinet side valve internal circuit
pin-out
0÷10 V
DC std /Q /Z
INPUT+
Ref. D 4
INPUT-
E 5
AGND / V0 / VL0
(0 V) C B 10
MAIN CONNECTOR - MONITORS VOLTAGE ONLY
MONITOR OUTPUT
main connector
cabinet side valve internal circuit
pin-out
0÷5 V DC std /Q /Z
MONITOR
Mon. F 6
AGND / V0 / VL0
(0 V) C B 10
Y
STEP 3 HYDRAULICS
V
V
O-Ring
Screwdriver
(X - Y)
protection cup
n°2 OR-108
n°2 OR-108
n°2 OR-2043
n°2 OR-3043
n°2 OR-3043
Wrenches
n°2 OR-3050
n°2 OR-4075
6 mm 11 mm
adjustment screw locking nut
2 Select main connector according to valve code and
P2
proceed with wirings operations
A1 A2
Recommended LiYCY Recommended LiYCY
shielded cables: shielded cable:
7 x 0,75 mm 2 max 20 m 12 x 0,75 mm 2 max 20 m
7 x 1 mm 2 max 40 m
Standard /Z option
A V+ (power supply 24V ) 1 V+ (power supply 24V
DC DC
B V0 (power supply 0V ) 2 V0 (power supply 0V
DC DC
C AGND 3
ENABLE (input 24V DC )
D 4
INPUT+ INPUT+
(0 ÷ 10V DC / 4 ÷ 20mA) (0 ÷ 10V / 4 ÷ 20mA)
DC
INPUT-
E 5 INPUT-
F MONITOR (0 ÷ 5V 1V=1A) 6 MONITOR (0 ÷ 5V 1V=1A)
DC DC
7 NC
G EARTH
8 NC
/Q option
9 VL+ (logic power supply 24V
A V+ (power supply 24V )
DC 10 VL0 (logic power supply 0V
B V0 (power supply 0V )
DC 11 FAULT (output 24V
DC
C ENABLE (input 24V )
DC PE EARTH
D
INPUT+
(0 ÷ 10V DC / 4 ÷ 20mA)
INPUT-
E
F MONITOR (0 ÷ 5V 1V=1A)
DC
G EARTH
MAIN CONNECTOR - CURRENT
REFERENCE INPUT - DIFFERENTIAL MODE
main connector
cabinet side valve internal circuit
pin-out
4÷20 mA Rsh = 500 ohm
std /Q /Z
50K
INPUT+
Ref. D 4
50K
INPUT-
Ref. E 5
REFERENCE INPUT - COMMON MODE
main connector
cabinet side valve internal circuit
pin-out
4÷20 mA Rsh = 500 ohm
std /Q /Z
50K
INPUT+
D 4
Ref.
50K
INPUT-
E 5
AGND / V0 / VL0
(0 V) C B 10
Air bleeding:
V
• release 2 or 3 turns the air bleed screw
V
• cycle the valve at low pressure until the oil leaking from the port is exempted
from air bubbles
V
• lock the air bleed screw
Mechanical pressure limiter setting – only LIRZO, LICZO, LIMZO sizes 16, 25, 32
and /P option
For safety reasons the factory setting of the mechanical pressure limiter is fully
unloaded (min pressure).
At the first commissioning it must be set at a value lightly higher than the max pres-
sure regulated with the proportional control, proceeding as follow:
• apply the max reference input signal to the valve's driver. The system pressure
will not increase until the mechanical pressure limiter remains unloaded
• release the locknut , turn clockwise the adjustment screw until the system
pressure will increase up to a stable value corresponding to the pressure setpoint
at max reference input signal
• turn clockwise the adjustment screw of additional 1 or 2 turns to ensure that
the mechanical pressure limiter remains closed during the proportional valve wor-
king, then tighten the locknut
Consult tech table FS900 for general guidelines about component's commissioning
)
)
)
DC
)
DC
)