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Filtration manager for guarding water contamination in ® aviation fuel by one or two AFGUARD free water sensors in refuelling applications + guarding of additional information like flow or differential pressure with integrated data logger FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
Please make sure, the revision of this document matches the firmware version of the CCS Silver. You can find the version number of CCS firmware on the Info Screen in the web visualisation. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
All changes of the standard Contamination Control System with parts which are not specified or approved by FAUDI Aviation GmbH, as well as repair and service with unspecified parts will result in loss of the CE conformity and guarantee.
The barrier connects between AFGUARD® and CCS ANALOG_1 or ANALOG_2 input. To power and ground the barrier and the sensor, you can use the “24V”, “GND”, and “PE” connector of the terminal. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
For Ex-i Safety, a barrier is needed. The barrier connects between DP sensor and CCS ANALOG_3 input. To power and ground the barrier or the sensor, you can use the “24V”, “GND”, an “PE” connector of the terminal. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
If you do not connect an Interlock signal, the detection of a refuelling process works in another way (triggered by water monitoring). The 24V interlock signal gets connected to the DI1 connector in the DIGITAL_INPUT terminal panel. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
In the SYSTEM terminal panel, the supply voltage must be connected. Use the 24V and the GND terminal to connect the power supply. Optionally use PE to ground the CCS. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
AFGUARD® to an external PLC. Go to Setup →Signal Output in the web visualisation. Digital Outputs • • • Relay Outputs • REL_3 (Default: Ready) • REL_4 Analog Outputs (4..20mA) • • FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
Activate static network settings (no DHCP) Change IP address to 192.168.10.100 Change Subnet mask to 255.255.255.0 Delete gateway settings Delete DNS settings Settings should be in accordance to the right picture Press “OK” FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
Note that everybody who knows this passcode gets access to the CCS. For additional security we recommend setting another Wi-Fi code than the User and Administrator PIN of the CCS. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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Version 6 Operating instructions CCS Silver Page: Firmware 2021-01-14 Now the address of the router changed from 192.168.1.1 to 192.168.10.1 You need to reconnect FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
Following “dashboard” screen should appear (On first run, the installer appears instead of the dashboard): If there is a loading logo, try to actualize the site. 3.2.1 Structure The Visualisation of the CCS Silver has the following menu structure: FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
Version 6 Operating instructions CCS Silver Page: Firmware 2021-01-14 3.2.2 First Start - Welcome screen When you boot the CCS Silver the first time, the welcome screen will appear. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
When the import was successful, click “Next”. Then you need to set date and time. Then you can finish setup. 3.2.4 Installer 3.2.4.1 Explanation If you clicked Launch Installer the following screen appears. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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Please go through the Installer meticulously and know what values you set up on every page. There is a List of Settings at the end of the document which helps you going through the installer. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
If you finish the Date and Time settings, click the Next >> button. 3.2.4.3.2 Change PIN Next menu is to change PIN. Click on change button of Administrator or User to set new PIN numbers: FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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Administrator – PIN level: 12345678 User – PIN level: 00000000 Make sure to remember changed PIN numbers. In cases of loss of changed PIN numbers only FAUDI Aviation GmbH can reconfigure. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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Choose Next >> button to enter next menu step Units where you are asked to define measuring units for pressure and Volume. To switch through the supported units, click on the < > Button FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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US gallon per minute (gal/min) • Cube meter per hour (m³/h) Choose Next >> button to enter next menu step where you are asked to select the specific type of Pressure Sensor in use: FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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4..20mA. Otherwise the system will work with invalid flow values or system will detect a sensor error or a wire break! Please refer to original documentation of sensors to check for correct settings. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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2 sec or more for a pulsed flow signal. Since firmware 2020-10-28 the attenuation time cannot be edit by admin password to simplify configuration If max values do not fit your needs, please contact FAUDI Aviation GmbH to adapt for your process.
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63% of the end value. We recommend a time of 2 sec or more for the signal of differential pressure. Since firmware 2020-10-28 the attenuation time cannot be edit by admin password to simplify configuration Click Next >> FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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- give out ALARM in case of high levels of water (water slug) ® If you do not know about calibration range of AFGUARD free water sensor - please contact your FAUDI Aviation sales contact. You need to have the serial no ® of AFGUARD in use.
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Measure range nor the attenuation time can be edit by admin password to simplify configuration. If you have special applications where these values must be edited, do not hesitate to contact FAUDI Aviation. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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One Warning will release the warn relay (slow blinking LED) Multiple warnings or one alarm or one water slug will release the alarm relay (fast blinking LED). This only will happen when the Water Monitoring is activated. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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There are also 3 sheets (2 of them optional, if AFGUARD Outlet is Available). Please refer to the steps in the last chapter. You can configure the AFGUARD Outlet with different parameters than the AFGUARD Inlet. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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For realizing a hysteresis, the system has an on and off delay of a few seconds for triggering an alarm. This is preset to 5 and 1 sec and cannot be edited. Contact FAUDI Aviation if you need different values.
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3.2.4.3.10 Interlock Settings This menu has been removed from the installer to since firmware 2020-08-28 to simplify the configuration process. it is integrated into “Logger settings” (The next page in the installer). FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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The logging of a refuelling process and the corresponding calculation for the refuelling history can be started and stopped by the following options depending whether you connect an interlock signal to the CCS Silver or not. We recommend you connect an interlock signal to the system. The interlock signal will tell the system when a refuelling process starts and when it ends.
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Ignore missing USB Drive / Battery Error: Since firmware 2020-01-12 the CCS silver generates an error when no USB drive is plugged in, or USB drive is faulty. As well there will be an alarm generated when the battery is low and the date and time have invalid values.
Operating instructions CCS Silver Page: Firmware 2021-01-14 If you like to export the configuration as a backup to install it on related CCS Silver systems, then click Export Config 3.2.4.3.13 Export Config If you click Export Config, the following screen appears: Click Store on USB to export the configuration file.
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Clear History o Import Config o Export Config o Launch Installer Setup screen – to be addressed from main screen To enter the setup procedure – please click on Setup button. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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After entering your PIN number, you should enter one of the following menu levels: Admin Level User Level In User Setup you are only allowed to change language and date and time. In Admin Menu you can do much more. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
By a click on back in the upper right edge, you will go back to the last menu. 3.2.5.2.1 Network Settings By a click on Network, the following dialog will open: FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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The shown addresses will be set when the system reboots. You can do this by disconnecting the power supply or by a click on Reboot now. When you click on Reboot now, a confirm dialog opens: FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
If you click on Modbus, the following screen appears: you can change the Modbus RTU Slave address here. For more information about the CCS Silver Modbus TCP / RTU interface refer to the CCS Silver Modbus Application Note. 3.2.5.3 Sensor Input By a click on Sensor Input the submenu gets opened: If you want to apply changes on Sensor input, you can do this in this submenu.
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Water Slug Settings o AFGUARD Outlet ▪ Signal Settings ▪ Water Warning Settings ▪ Water Alarm Settings ▪ Water Slug Settings o Water Monitoring ▪ Limits for activation ▪ Off Delay Monitoring FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
AFGUARD Inlet AFGUARD Outlet Flow If you use a pulsed flowmeter and want to give out the flow signal, the system will ask you for a range (20mA). 3.2.5.4.2 Relay Output FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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AFGUARD Outlet Water Slug Override active Over DP Alarm Overflow Alarm Ready = Monitoring active and no Alarm Every value can be inverted by enabling the Inv x checkbox. 3.2.5.4.3 Digital Output FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
By a click on Load Defaults, you can set the system to defaults and delete the History A dialog will open: It is possible to reset the Configuration of the CCS to defaults. Click on Reset Config, a confirm dialog will open. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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To load a config file into CCS click Import Config. More information in chapter 3.2.3 3.2.5.5.3 Export Config To store a config file as a backup or to transfer it to related CCS Silver systems, click Export Config. More Information in chapter 3.2.4.3.13 3.2.5.5.4 Reset History...
Flow screen with actual flow rate and total fuelled volume for actual refuelling process Pressure screen with measured differential pressure across filter elements Setup Dialog will be opened after asking for the User / Admin PIN FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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Also, you get the averaged contamination during the refuelling process. Condition for this feature is the availability of a pulsed or analog flow signal. Override Button FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
Under normal circumstances – all sensor signals (pressure sensors, flow signal and AFGUARD free water content) are OK, with no Alarm and Warning to inform about critical situations – the CCS main screen should look as following: FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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The warning relay releases and the blue flashlight blinks slowly. When multiple warnings occur, then the headline changes colour from yellow to red, the alarm relay releases, the flashlight blinks fast. The headline text changes to “Water Warning: Fuel Stop!” FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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No sensor connected or wire Check connection, power break supply of sensor / barrier 3.6 – 4mA Sensor or barrier connected, Please refer to the manual error of the sensor or barrier FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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In this case the CCS shows a SLUGGUARD alarm, when it comes to a cable break. Make sure the SLUGGUARD® is programmed with this logic and the wiring matches the fail-safe requirements. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
You are asked to enter a PIN. For a reset you can insert the User PIN or the Admin PIN as well. When the PIN is correct, there will be a dialog telling you to fix any . The dialog looks like: FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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If the listed conditions don’t match, the reset won’t be accepted, affecting to the state of the relays and depending on the reason of the alarm to the blue flashlight FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
If the left edge of the chart is reached, the last data set gets deleted, so the history diagram acts as a FIFO Memory. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
3.2.6.5 Info screen When pressing the Info button on the main screen – all relevant contact info’s are displayed on this screen FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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Page: Firmware 2021-01-14 When contacting FAUDI Aviation GmbH for service purposes – please make sure to have data on info screen prepared. These data are relevant to make online service available. Also, you see Firmware Version Number, Serial No. of the system and Uptime (since last boot).
Override as well and holds it as long as DI3 is in High-State (24V). For Hardware Override you don’t need to open the web visualisation to set an Override time. FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
• Average water contamination Outlet • Maximum water contamination Outlet The history file (opened with Notepad) looks like: You can download the history file via FTP. The URL is: ftp://192.168.10.231/c/history/ FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
3.2.7.3 Note It is highly recommended to check data on USB regularly e.g. every few weeks if data is still consistent. Flash-based USB drives can wear out over time! FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
You should only proceed in the way described when there is no process running. Do not remove memory stick under process conditions (when CCS Silver is working or logs should be done) For further update instructions contact FAUDI Aviation sensor.
When the lamp is not lighting permanently, this means, that the water monitoring is inactive. The measured water values by the AFGUARD®(s) would be ignored and no Alarms / Warnings were generated! FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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The different flashing patterns are shown in the following diagrams: Permanently on t [sec] Fast Flashing 2Hz (Water Alarm) t [sec] Slow Flashing 0.33Hz (Water Warning) t [sec] Permanently off t [sec] FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
Lamp or wiring is Check functionality of lamp broken Plug USB drive for datalogger or disable No USB drive plugged check in “Datalogger” section See “Wrong date and time” Date and time invalid FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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Firmware 2021-01-14 never set correctly / set date and time again in webvisu wrong timezone Wrong date and time Replace Battery (type: CR2032) and set Battery empty date and time again FAUDI Aviation GmbH, Scharnhorststraße 7 B, D-35260 Stadtallendorf Manual_CCS_silver_Eng_ operation_version6.docx...
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