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SMS Sanayi Malzemeleri ve Satısı A.S.
REA 60 Electric Actuator Manual

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Summary of Contents for SMS TORK REA 60

  • Page 1 SMS Sanayi Malzemeleri ve Satısı A.S. REA 60 Electric Actuator Manual...
  • Page 2: Table Of Contents

    CONTENT INTRODUCTION PRODUCT IDENTIFICATION GENERAL INFORMATION AND FEATURES INSTALLATION INSTRUCTION ACTUATOR MOUNTING DETAILS OPERATION INSTRUCTION MAINTENANCE TROUBLE SHOOTING DIMENSION FOR ACTUATOR...
  • Page 3: Introduction

    INTRODUCTION This installation and operating manual explains how to install, operate and maintain REA60 electric actuators. Safety notices in this manual detail precautions the user must take to reduce the risk of personal injury and damage to the equipment. User must read these instructions before installation, operating, or maintenance. DANGER: Refers to personal safety.
  • Page 4: General Information And Features

    Initial Inspection Upon receipt of the actuator, inspect the condition of the product and ensure the name plate matches the order sheet or your requirements, also check for any damage that may have occurred during shipment. If the wrong product has been shipped immediately or is damaged report to the coordinator. Storage Actuators must be stored in a clean, cool and dry area.
  • Page 5 Technical Data Enclosure Rated Weatherproof IP67 Enclosure High grade aluminium alloy, corrosion coated Power Supply 110/220 VAC 1 Ph, 24 VAC - 24VDC 50/60Hz Motor Reversible motor Limit Switches 2 x open/close SPDT, 250 VAC 10A rating Auxiliary Limit Switches 2 x open/close SPDT, 250 VAC 10A rating Indicator Continuous position indicator...
  • Page 6 Short - time duty S2 The operation time at a constant load is short, so that ther-mal equilibrium is not reached. The pause is long enough for the machine to cool down to ambient temperature. The duration of the short - time operation is limited to 15 min (10 min, 30 min).
  • Page 7 Note: The override engagement lever returns automatically to auto position when the actuator is operated electrically. Lubrication REA is a totally enclosed unit with a permanently lubricated gear train (Moly EP Grease). Once installed lubrication should not be required. However, periodic preventative maintenance will extend the operating life of the actuator.
  • Page 8 External Parts 1. Top Cover 2. Body 3. Cable Entry(PG 13.5)x2 4. Drive Shaft 5. Mounting Base (F03, F05, F07) 6. Manual Override Nut 7. Name Plate 8. Cover Bolt (Captive Design) 9. Indicator...
  • Page 9 Internal Parts 1. Motor 2. Indicator 3. Open limit switch 4. Additional open limit switch 5. Potentiometer Unit 6. Terminal 7. Heater 8. Capacitor...
  • Page 10: Installation Instruction

    INSTALLATION INSTRUCTION Pre-Installation (for use in General Services) Verify the actuators name plate to ensure correct model number, force, operating speed, voltage and enclosure type before installation and use. It is important to verify that the output force of the actuator is appropriate for the force requirements of the valve and that the actuator duty cycle is appropriate for the intended application.
  • Page 11: Actuator Mounting Details

    ACTUATOR MOUNTING DETAILS Danger: HAZARDOUS VOLTAGE (Make sure all power is disconnected prior to mounting)
  • Page 12 Limit Switch Setting  Rotate the actuator hand wheel manually to closed position  Using hex wrench, loosen the set screw on the CLOSE limit switch cam  Rotate the CLOSE cam towards CW limit switch lever until the switch “clicks” Tighten the set screw with hex wrench ...
  • Page 13 Position Feedback Potentiometer (Optional) Calibration Potentiometer The potentiometer has been calibrated at the factory, however if re-calibration is required proceed as follows:  Apply power (or use manual override) to drive the actuator to its true closed position (clockwise rotation) ...
  • Page 14 Before installing or operating the actuator, please read this manual to lean how to install and operate. The contents of this manual are subject to change due to quality improvement without individual notice. General Performance PCU is the local actuator controller, using 12 bit A/D converter and 8 bits Microprocessor which operate the actuator to open and close according to the signal from the main controller.
  • Page 15 LED Signal LED Signal Blue on Power on (Auto) Blue Flicker Auto Setting Green on Close Red on Open Yellow on Manual OPN.by card Yellow Flicker Fault in either wrong input wiring, wrong PIU setting No input signal Check Operation of PCU...
  • Page 16 Lay Out of PCU Card...
  • Page 17: Operation Instruction

    OPERATION INSTRUCTION Electrical Connections and Preliminary Test  Loosen the screws on the actuator cover and lift it off  Make sure that the power supply voltage is in accordance with the data on the actuator name plate  Connect wires according to the enclosed wiring diagram ...
  • Page 18 Wiring Diagram for 230V AC PCU Type...
  • Page 19 Wiring Diagram for 24VAC On/Off Type...
  • Page 20 Wiring Diagram for 24V DC On/Off Type...
  • Page 21: Maintenance

    MAINTENANCE Caution: Turn off all power services before attempting to perform a service on the actuator. POTENTIAL HIGH PRESSURE VESSEL. Before removing or disassembling the actuator ensure the valve or other actuated devices are isolated and not under pressure. Maintenance under normal conditions at six month intervals, however when conditions are more severe, more frequent inspections may be advisable.
  • Page 22: Trouble Shooting

    Warning: Treat cover with care. Gap surfaces must not be damaged or dirtied in any way. Do not jam cover during fitting. Tools  1 Metric Allen Key (Hex Wrench)  1 Screw Driver  1 Metric Spanner  1 Wrench 200mm ...
  • Page 23 Actuator does not respond  Verify the line voltage to the actuator  Check that the voltage matches the rating on the actuator nameplate  Check internal wiring against actuator wiring diagram  Check limit switch cams Actuator is receiving power but does not operate ...
  • Page 24: Dimension For Actuator

    DIMENSION FOR ACTUATOR On/Off Type...
  • Page 25 PCU Type...

This manual is also suitable for:

Tork rea 60-1Tork rea p60Tork rea p60-1

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