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ClearSpan SolarGuard PB00100R3 Manual

Storage master 30' wide
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ClearSpan™ Storage Master SolarGuard™
Use these instructions for the following building:
©2006 ClearSpan™
All rights reserved. Reproduction prohibited without written permission.
Revised: January 2006gj
30' Wide
Frame or cover (or both) shown above may differ from your shelter.
PB00100R3 & PB00100R4 (30' W x 48' L)
PB00110R3 & PB00110R4 (30' W x 60' L)
PB00120R3 & PB00120R4 (30' W x 72' L)

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Summary of Contents for ClearSpan SolarGuard PB00100R3

  • Page 1 ClearSpan™ Storage Master SolarGuard™ 30' Wide Frame or cover (or both) shown above may differ from your shelter. Use these instructions for the following building: PB00100R3 & PB00100R4 (30' W x 48' L) PB00110R3 & PB00110R4 (30' W x 60' L) PB00120R3 &...

  • Page 2: Safety Precautions

    4. Re-evaluate the location and site based on the whether your selected location is the best location. information and precautions presented in the documentation included with the shipment. Visit www.ClearSpan.com for additional products and customer assistance. 1 of 40...

  • Page 3: Required Tools

    The words and phrases below are common to most ClearSpan™ shelters and identify the different parts of the shelter. (Some are used in this document. Others may not apply to this particular shelter.) These terms are...
  • Page 4 Materials/Spec Sheets are present. If anything is missing or you have questions, contact customer service at 1-800-245-9881. NOTE: At this time, you do not need to open the plastic bags containing the fasteners and clamps. Visit www.ClearSpan.com for additional products and customer assistance. 3 of 40...

  • Page 5: Part Identification

    1” x 4000-LB. RATCHET 3/8” NUT SETTER 104189 AR1050 FAG363 AS1083 TURNBUCKLE ½” X 6”JAW/JAW GALVANIZED 3/8” x 3” HEX CAP BOLT 3/16” CABLE THIMBLE GALVANIZED CABLE 3/16” AS1003 3/16” CABLE CLAMP Visit www.ClearSpan.com for additional products and customer assistance. 4 of 40...
  • Page 6 Cable Assemblies Interior Rafters End Rafter Cable patterns differ slightly when rafter spacing changes. Consult the All Frame Diagrams at the back of these instructions for Purlin your building. Visit www.ClearSpan.com for additional products and customer assistance. 5 of 40...
  • Page 7 Band Clamp QH1070 Pipe Strap 10" 30R23S1 104302 30R23P2 Rafter Foot 30R23S1D 30R23S1D A1 = QH1070 (Pipe Strap) A2 = 104302 (Foot) Figure 2 A3 = 103856 (Band Clamp) Visit www.ClearSpan.com for additional products and customer assistance. 6 of 40...
  • Page 8 Repeat the above procedure to assemble the remaining Mid Rafters. 30PR23P2 30R23S1 30R23S1D 30R23S1D B1 = 102546 (Cross Connector) B2 = 104302 (Foot) B3 = FAG363 (Hex Cap Bolt) Visit www.ClearSpan.com for additional products and customer assistance. 7 of 40...
  • Page 9 10. After assembling and marking all purlins, keep the pipes together and in an accessible place near the rafter assembly. As rafters are added, each purlin will be used (pulled apart) and attached to the rafter assembly for support. 11. Continue by assembling the frame. Visit www.ClearSpan.com for additional products and customer assistance. 8 of 40...
  • Page 10 2. Secure the rafter feet to prevent the rafter from shifting. Rope or Cable Temporary bracing used to secure the end rafter in place. 3. Stand the second rafter—the first interior rafter—and secure the rafter feet as before. Visit www.ClearSpan.com for additional products and customer assistance. 9 of 40...
  • Page 11 In the above diagram, a Tek screw was used to mark the location of the cross connector; the Tek screw was installed when the rafter was assembled. Depending on the method used, the location may have been marked using a marker during the rafter assembly. Visit www.ClearSpan.com for additional products and customer assistance. 10 of 40...
  • Page 12 Attach this purlin first. Number of purlins in the diagram may differ. Consult the All Frame Diagrams for purlin number and locations. Mid Rafter as seen from inside the shelter. Duct Tape Visit www.ClearSpan.com for additional products and customer assistance. 11 of 40...
  • Page 13 11. With all rafters in place, read the MUST READ document to anchor the frame. Consult the MUST READ document for shelter anchoring information. 12. After anchoring the frame, install the cabling for the shelter. Visit www.ClearSpan.com for additional products and customer assistance. 12 of 40...
  • Page 14 3. Grasp both sections of the cable near the thimble and position one cable clamp one inch away from the thimble as shown above. NOTE: The clamp must be positioned on the cable with its U-bolt portion over the long section of the cable. Visit www.ClearSpan.com for additional products and customer assistance. 13 of 40...
  • Page 15 Consult the All Frame Cable B Diagram for your frame. ATTENTION: Consult the All Frame Diagrams for the rafter spacing and Cable C cable locations for your shelter. Visit www.ClearSpan.com for additional products and customer assistance. 14 of 40...
  • Page 16 Frame shown may differ from yours. Figure 3 Figure 4 Band clamp (103856) is attached above the lowest pipe strap (QH1070). See Arrows on Illustration above for placement. QH1070 As seen from the inside Visit www.ClearSpan.com for additional products and customer assistance. 15 of 40...
  • Page 17 End Rafter Rafter Foot Customer-Supplied Baseboard 1. At each leg of each end rafter, attach one QH1065 ratchet on the outside of the rafter leg in the location shown above. Visit www.ClearSpan.com for additional products and customer assistance. 16 of 40...
  • Page 18 See the example below. Frame shown may be shorter than your frame. Location of QH1065 Ratchets along one side of a frame assembly. 3. After all side ratchets are installed, continue with the end wall and panel installation procedures. Visit www.ClearSpan.com for additional products and customer assistance. 17 of 40...
  • Page 19 Section of the 1.75 x 1.75 square tube (104075): assembled End 8" exposed and 8" inches in the Wall Frame. concrete. Ground Level Concrete Visit www.ClearSpan.com for additional products and customer assistance. 18 of 40...
  • Page 20 3. Repeat the procedures to assemble the remaining end wall. See the Doorframe Diagram for special notes. 4. After both end walls are assembled, continue with the End Panel Installation procedure that follows. Visit www.ClearSpan.com for additional products and customer assistance. 19 of 40...
  • Page 21 View is from the inside of the shelter looking at the end panel. Frame and rafter shown are different from your frame. The technique used to secure the end panel is the same however. Photo shows the main cover already installed. Visit www.ClearSpan.com for additional products and customer assistance. 20 of 40...
  • Page 22 NOTE: If you are installing an end panel and no door openings are needed, skip to and continue with the INSTALL THE VERTICAL PVC END PANEL CONDUITS procedure that follows the CUT DOOR OPENINGS steps. Visit www.ClearSpan.com for additional products and customer assistance. 21 of 40...
  • Page 23 These 12" flaps are wrapped around the door framing and secured to the inside of the doorframe after installing the end panel conduit. 5. Continue with the End Panel Conduit Installation steps that follow. Visit www.ClearSpan.com for additional products and customer assistance. 22 of 40...
  • Page 24 6. Slightly tighten the end panel by working the vertical strap between the conduit and vertical end wall frame tube. NOTE: Do not tighten completely at this time. 7. Cut (if needed) and tie the remaining (lower) end of the strap to the end wall frame. Visit www.ClearSpan.com for additional products and customer assistance. 23 of 40...
  • Page 25 12. After all doors are installed according to the door manufacturer's instructions, install the main cover. ATTENTION: The steps to secure the flaps of the end panels are presented later in these instructions. Visit www.ClearSpan.com for additional products and customer assistance. 24 of 40...
  • Page 26 NOTE: For long shelters, attaching ropes at every rafter position where a ratchet is located is recommended. If needed, a small slit can be made on the inside of the sleeve that holds the conduit, which will allow the use of Visit www.ClearSpan.com for additional products and customer assistance. 25 of 40...
  • Page 27 10. Feed both ends of the strap through the slot in the ratchet and tighten slightly. NOTE: If excess strap builds up in the ratchet, loosen the ratchet, remove excess strap, and retighten slightly as needed. Visit www.ClearSpan.com for additional products and customer assistance. 26 of 40...
  • Page 28 3. Continue feeding the PVC conduit into the cover pocket in this pattern until the PVC conduit is completely assembled and inserted for one end of the shelter. Repeat these steps for the other end of the main cover. Visit www.ClearSpan.com for additional products and customer assistance. 27 of 40...
  • Page 29 7. Repeat the steps to lace the strap for the remaining end of the main cover. NOTE: When fully laced, the PVC conduit should be even and run parallel with the rafter at both ends of the building. Visit www.ClearSpan.com for additional products and customer assistance. 28 of 40...
  • Page 30 After the cover is properly tightened and secured along the sides, return to the QH1061 ratchets at the end and tighten the bonnet of the main cover. Read the Care and Maintenance information that follows. Visit www.ClearSpan.com for additional products and customer assistance. 29 of 40...
  • Page 31 Care and Maintenance Proper care and maintenance of your ClearSpan™ building helps to ensure years of service. The following items identify areas that must be periodically checked to ensure that your building is maintained properly: • Regularly check the cover to see that it is tight and in proper repair. Tighten and adjust the tension as needed to prevent damage and wear.
  • Page 32 12' x 12' rollup door. 80 1/2" 36 1/2" ATTENTION: Dimensions shown are ATTENTION: Dashed line indicates measured inside-to-inside. 2" x 2" square tubing. Ground level Visit www.ClearSpan.com for additional products and customer assistance. 31 of 40...
  • Page 33 Exploded End Frame Diagram 30' Wide 104075 is on the outside Swaged Pipe 104075 2" x 2" Square Tubing QH1330 104075 2" x 2" Square 2" x 2" Square Tubing Tubing Visit www.ClearSpan.com for additional products and customer assistance. 32 of 40...
  • Page 34 Install square tube at the bottom of the door opening and in the center of the opening when no door is to be installed. In the future, these can be removed if a door needs installed. Visit www.ClearSpan.com for additional products and customer assistance. 33 of 40...
  • Page 35 An additional vertical 30' Wide (1.5" x 1.5") frame tube is positioned in the opening for the large door as shown. 104624 Ground Level Visit www.ClearSpan.com for additional products and customer assistance. 34 of 40...
  • Page 36 All Frame Diagrams: 30' Wide Storage Master SolarGuard™ PB00100R3 (30' W x 48' L) 3' Rafter Spacing PB00100R4 (30’ W x 48’ L) 4' Rafter Spacing Visit www.ClearSpan.com for additional products and customer assistance. 35 of 40...
  • Page 37 PB00110R3 (30’ W x 60’ L) 3' Rafter Spacing Visit www.ClearSpan.com for additional products and customer assistance. 36 of 40...
  • Page 38 PB00110R4 (30’ W x 60’ L) 4' Rafter Spacing Visit www.ClearSpan.com for additional products and customer assistance. 37 of 40...
  • Page 39 PB00120R3 (30’ W x 72’ L) 3' Rafter Spacing Visit www.ClearSpan.com for additional products and customer assistance. 38 of 40...
  • Page 40 PB00120R4 (30' W x 72' L) 4' Rafter Spacing Visit www.ClearSpan.com for additional products and customer assistance. 39 of 40...
  • Page 41 Notes and Comments Visit www.ClearSpan.com for additional products and customer assistance. 40 of 40...

This manual is also suitable for:

Solarguard pb00100r4Solarguard pb00110r3Solarguard pb00110r4Solarguard pb00120r3Solarguard pb00120r4