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ClearSpan Storage Master Solarguard Series Assembly Manual

Buildings 28' wide, 28' w x 30' l
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©2019 ClearSpan™
All Rights Reserved. Reproduction
is prohibited without permission.
Revision date: 03.22.19
ClearSpan
Storage Master
™
Solarguard
™
28' Wide
Photo may show a different but similar model.
CLEARSPAN
Buildings
STK#
PB02522R6_1D
STORAGE MASTER
™
DIMENSIONS
28' W x 30' L
1

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Summary of Contents for ClearSpan Storage Master Solarguard Series

  • Page 1 STORAGE MASTER ™ ClearSpan Storage Master ™ Solarguard Buildings ™ 28' Wide Photo may show a different but similar model. STK# DIMENSIONS ©2019 ClearSpan™ All Rights Reserved. Reproduction PB02522R6_1D 28' W x 30' L is prohibited without permission. Revision date: 03.22.19...

  • Page 2: Safety Precautions

    BEGIN TO ASSEMBLE THE SHELTER. • Identify whether underground cables and pipes are present before preparing the site or anchoring the Thank you for purchasing this ClearSpan™ shelter. When structure. properly assembled and maintained, this product will • Location should be away from structures that could provide years of reliable service.

  • Page 3: Assembly Procedure

    These words and phrases are common to most flattened ends and is used for diagonal bracing of the ClearSpan™ shelters and identify the different parts of shelter frame. A strut is typically secured to the frame the shelter. (Some are used in this document. Others may work by special brackets, bolts, and/or clamps.

  • Page 4: Required Tools

    CLEARSPAN STORAGE MASTER ™ REQUIRED TOOLS SPECIAL NOTE: Baseboards for Frame The following list identifies the main tools needed to These instructions describe installing a baseboard (strongly assemble the shelter. Additional tools and supports may be recommended) on each side of the frame. The baseboard needed depending on the structure, location, and runs from the front to the back of the frame.
  • Page 5 CLEARSPAN STORAGE MASTER ™ Band Clamp Rafter Support The following graphics and photos will help you identify the different parts of the building. Consult the Quick Start Guide for additional details and diagrams. (All parts are not shown.) 111708 Door...
  • Page 6 CLEARSPAN STORAGE MASTER ™ IMPORTANT INSTALLATION NOTICE: PLEASE READ BEFORE YOU INSTALL THE CHORD PURLIN! CHORD PURLIN INSTALLATION: The chord purlin is designed to stabilize each rafter chord. In most instances, the chord purlin is attached to the top of each rafter chord at the center position as shown below and in other diagrams throughout this manual.
  • Page 7 CLEARSPAN STORAGE MASTER ™ ClearSpan Storage Master ™ Solarguard Buildings ™ OVERVIEW This section describes assembling your building. For details of each assembly procedure, consult the Quick Start Guide and the individual sections of these instructions. See illustration below to identify the main shelter parts.
  • Page 8 CLEARSPAN STORAGE MASTER ™ LAY OUT THE BUILDING SITE ATTACH RAFTER FEET TO BASEBOARDS After the site is prepared, identify the location of the shelter The following is an example of one way to position the corners helps to square the frame after it is assembled.

  • Page 9: Rafter Assembly

    CLEARSPAN STORAGE MASTER ™ ASSEMBLING THE STORAGE MASTER BUILDING 2. Using a tape measure, measure the following clamp COMPONENTS locations on the pipe and mark locations with a marker. NOTE: Assistance is required to assemble the shelter. After the site is prepared and squared, the rafter feet are 54"...
  • Page 10 CLEARSPAN STORAGE MASTER ™ 8. After the rope (or cable) is cut, insert approximately 6" RAFTER ASSEMBLY (CONTINUED) through the rafter foot mounting holes at the bottom 5. With the main rafter pipes seated at each joint and the of the rafter leg and clamp the rope in place with the rafter positioned on a flat surface, secure each joint clamp on the outside as shown below.
  • Page 11 CLEARSPAN STORAGE MASTER ™ RAFTER ASSEMBLY (CONTINUED) 14. Select two (2) of the 5' struts (QH1304) and two (2) of the 7' struts (QH1308) and position them on the ground 12. After the chord is assembled, slide one additional band between the upper part of the assembled rafter and the clamp (QH1402) onto each end of the chord assembly.
  • Page 12 CLEARSPAN STORAGE MASTER ™ RAFTER ASSEMBLY (CONTINUED) End Rafter Assembly Procedure 19. After attaching the struts and verifying that all band Complete the following steps for the two end rafters only. clamps are tightened, secure each band clamp to the chord using a FA4482 Tek screw.

  • Page 13: Frame Assembly

    CLEARSPAN STORAGE MASTER ™ FRAME ASSEMBLY 5. Continue to mark the purlin in 6' intervals until all locations are marked. These marks help to maintain After all rafters are assembled, assemble the frame. the 6' on-center rafter spacing of the shelter during assembly.
  • Page 14 CLEARSPAN STORAGE MASTER ™ FRAME ASSEMBLY (CONTINUED) 4. Set the second rafter (first inside rafter) in place and secure it to the rafter feet. 2. Set the rafter on the first set of rafter feet at one end of the shelter and secure with 3/8" nut and 3" bolt End Rafter (FAG363B).
  • Page 15 CLEARSPAN STORAGE MASTER ™ FRAME ASSEMBLY (CONTINUED) The first purlin and the first two rafters should appear as shown: 7. With the purlin in position, tighten the pipe strap at the peak and secure the purlin in the pipe strap using a Tek screw.
  • Page 16 CLEARSPAN STORAGE MASTER ™ FRAME ASSEMBLY (CONTINUED) 16. Insert the first two sections of the pre-marked purlin through the cross-connector and into the pipe strap in 13. Tighten the cross-connector and install a Tek screw as the same position on the end rafter. Tighten the pipe...
  • Page 17 CLEARSPAN STORAGE MASTER ™ FRAME ASSEMBLY (CONTINUED) ATTACH THE BOTTOM PURLINS ATTENTION: The last rafter to place in position will After the top five (5) runs of purlins are in place and secure, be the remaining end rafter. This end rafter includes complete these steps to install the remaining purlins.
  • Page 18 CLEARSPAN STORAGE MASTER ™ FRAME ASSEMBLY (CONTINUED) 10. Using the mark on the inside of the rafter leg as a guide, slide the cross-connector (#102546) and purlin 6. After marking the location of the center of the bottom so that the center of the purlin pipe is in line with the purlins on the legs, place a cross-connector at the base mark on the rafter leg.
  • Page 19 CLEARSPAN STORAGE MASTER ™ FRAME ASSEMBLY (CONTINUED) 6. Position the purlin as needed and tighten the cross- connector bolts. Align with the chalk marks. ATTACH THE CHORD PURLIN The chord purlin runs on top of the rafter chords the length Chord Purlin of the shelter.
  • Page 20 CLEARSPAN STORAGE MASTER ™ SQUARING THE ASSEMBLED FRAME 5. Tape all rafter splices with duct tape to protect the main cover when it is installed. If the Lay Out the Building Site procedure was completed as presented near the beginning of this document, use the 6.
  • Page 21 CLEARSPAN STORAGE MASTER ™ ATTACH BAND CLAMPS FOR CABLING Space below is reserved for customer notes. Cables attached to both ends of the shelter provide the diagonal bracing for the shelter. Band clamps secure the cable bracing to the shelter.

  • Page 22: Cable Assembly

    CLEARSPAN STORAGE MASTER ™ CABLE ASSEMBLY Cable assemblies provide diagonal bracing for the building. Each cable assembly includes the following items: • Two (2) lengths of cable (Measure from point-to-point on the frame and cut as needed.) • Turnbuckle (1) •...

  • Page 23: Cable Placement

    CLEARSPAN STORAGE MASTER ™ CABLE PLACEMENT ALL SIDE CABLE ASSEMBLIES ARE THE SAME LENGTH. The diagram and inserts below identify the placement and proper way to attach the cable assemblies to the building ATTENTION: Wrap this upper using 103856 band clamps.
  • Page 24 CLEARSPAN STORAGE MASTER ™ FINAL FRAME CHECK TIGHTEN THE CABLING The positions of the cable assemblies are identical for the 1. Verify that all rafter pipe splices and purlin splices are opposite side and the remaining end of the building that are secured with a Tek screw.
  • Page 25 CLEARSPAN STORAGE MASTER ™ END WALL INSTALLATION Consult the end wall diagrams in the Quick Start section of these instructions before you begin. Assistance is required to assemble the end wall. Lifts designed to reach the top of the end rafter are also needed.
  • Page 26 CLEARSPAN STORAGE MASTER ™ END WALL INSTALLATION (CONTINUED) NOTE: Consult the End Frame diagram to properly position and connect the brackets. Assemble the End Wall Framing 2. Measure the required length for this first door jamb and After the concrete has set, assemble the remainder of the cut the assembled 2"...
  • Page 27 CLEARSPAN STORAGE MASTER ™ END WALL INSTALLATION (CONTINUED) If a baseboard was not used when the building was erected, Rafter attach the end wall base rail using alternative methods. Customer-Supplied Baseboard See the End Wall Diagram–Back located in the Quick Start Guide for one alternative using the 104643 middle connector.
  • Page 28 CLEARSPAN STORAGE MASTER ™ NARROW JAMB BRACKET INSTALLATION (14' x 11' Doors) Use these instructions to install the Narrow Jamb Bracket (107591) for the 14' x 11' roll-up door. The jamb brackets and the 3/8" mounting bolts, lock washers, and nuts are shipped with the hardware for the building.
  • Page 29 CLEARSPAN STORAGE MASTER ™ Install PolyCor™ Front End Wall PolyCor™ is installed on the front end wall of the shelter. It is attached using FA4474 Tek screws and neo-bonded washers. Consult the PolyCor™ Installation Diagram to determine where the panels are seamed and where to attach the panel to the end wall framing.
  • Page 30 CLEARSPAN STORAGE MASTER ™ Install PolyCor™ Front End Wall (CONTINUED) IMPORTANT: Install the pedestrian door before installing the panels adjacent to and above the 2. Install the first section of H-Channel to the attached pedestrian door opening. Install H-channel on the PolyCor™...
  • Page 31 CLEARSPAN STORAGE MASTER ™ ATTACH ZIPPERED END PANEL (CONTINUED) 7. With assistance, remove the temporary clips and attach the top edge of the panel to the inside of the end rafter 4. Temporarily secure the top of the panel to the end using Tek screws and fabric clips.
  • Page 32 CLEARSPAN STORAGE MASTER ™ INSTALL ROLL-UP CRANK ASSEMBLY 6. Secure the extension pipe to the remaining end of the universal joint using a Tek screw. Gather the parts: • 131S075 swaged pipe (joined and cut to the desired length) •...
  • Page 33 CLEARSPAN STORAGE MASTER ™ ATTACH END RATCHETS The QH1061 end ratchets secure the bonnet portion of the Space below is reserved for customer notes. main cover. These ratchets are installed after the end panel (back) and PolyCor™ panels (front) are installed.
  • Page 34 CLEARSPAN STORAGE MASTER ™ PREPARE MAIN COVER Gather the parts: • Pipe 1.315" x 75" swaged • Pipe 1.315" x 73.5" plain • Main cover • Tek screws Assembly Procedure NOTE: When handling the main cover and setting it in position, do not pull on the end straps. They will pull out of the cover.
  • Page 35 CLEARSPAN STORAGE MASTER ™ ATTACH MAIN COVER 4. Once the main cover is pulled into position, center the cover on the frame (end-to-end and side-to-side). Gather the parts: WARNING: To prevent damage and injury, do not • Main cover (with conduits already inserted) leave the cover unattended if it has not been properly •...
  • Page 36 CLEARSPAN STORAGE MASTER ™ INSTALL THE MAIN COVER SIDE STRAPS NOTE: Cut the strap length so that the strap can wrap around the cover conduit and both ends can be The side straps wrap around slits created in the side inserted into the ratchet.
  • Page 37 • For replacement or missing parts, call 1-800-245-9881 for assistance. NOTE: With the exception of Truss Arch buildings, ClearSpan™ shelters and greenhouses do not have any tested loading criteria. Photo shows the ratchet attached to the end wall base rail. This ratchet is used to secure the bonnet portion of the main cover.
  • Page 38 CLEARSPAN STORAGE MASTER ™ Chord Purlin QUICK START GUIDE 28' Wide Storage Master Building NOTE: Actual height of the chord 28'-0" may differ from what is shown in the Width diagram. F F R R O O N N T T Grid Represents 12"...
  • Page 39 CLEARSPAN STORAGE MASTER ™ Revision date: 03.22.19 PB02522R6N1D...
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  • Page 46 CLEARSPAN STORAGE MASTER ™ Door Jamb Addendum ADDITIONAL 111708 BRACKET INSTALLATION Band Clamp FOR DOOR JAMBS (Door Installation Only.) In addition to the standard door jamb and end frame Rafter Support installation instructions presented in this guide, please install the 111708 connection brackets as described below.
  • Page 47 CLEARSPAN STORAGE MASTER ™ Revision date: 03.22.19 PB02522R6N1D...
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