Summary of Contents for Yumpu TE91A750-EN1
- Page 1 Return to menu Instruction Manual Toftejorg SaniMidget Retractor IM-TE91A750-EN1 August 2004...
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Page 2: Table Of Contents
How to Order Spare Parts and Claim Procedure............ 26 How to Order Spare Parts ....................26 Spare part kit........................26 Claim Procedure .......................26 How to contact Alfa Laval Tank Equipment A/S ............. 27 Service Card ......................28 Claim Report Working Conditions................29 Instruction Manual, Toftejorg SaniMidget Retractor Page 1 IM-TE91A750-EN1... -
Page 4: Introduction
Note: The illustrations and specifications contained in this manual were effective at the date of printing. However, as continuous improvements are our policy, we reserve the right to alter or modify any unit specification on any product without prior notice or any obligation. Instruction Manual, Toftejorg SaniMidget Retractor Page 3 IM-TE91A750-EN1... -
Page 5: General Description
It is produced according to Alfa Laval Tank Equipment´s ISO 9001 international Standard certified quality system. All parts are made from certified material and all non-metal parts are made from FDA-approved materials, 21 CFR § 177 Page 4 Instruction Manual, Toftejorg SaniMidget Retractor IM-TE91A750-EN1... -
Page 6: Functioning
It is retracted to its initial position when cleaning is completed by diverting the air pressure from the pneumatic cylinder. The pneumatic cylinder can remain extended during a draining phase without media supply. Instruction Manual, Toftejorg SaniMidget Retractor Page 5 IM-TE91A750-EN1... - Page 7 When the cleaning media pressure is shut off, the cleaning media is completely drained through the cleaner head or the 1” tri clamp connection depending on the mounting position of the Toftejorg SaniMidget Retractor Spray Pattern 270° Page 6 Instruction Manual, Toftejorg SaniMidget Retractor IM-TE91A750-EN1...
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Page 9: Technical Data
Weight 5.0 kg (11.0 lbs) 5.5 kg (12.1 lbs) 6.4 kg (14.1 lbs) Media driven Dimensions (mm) Stroke Weight 5.6 kg (12.4 lbs) 6.3 kg (13.9 lbs) 1119 7.4 kg (16.3 lbs) Page 8 Instruction Manual, Toftejorg SaniMidget Retractor IM-TE91A750-EN1... -
Page 10: Performance Data For Toftejorg Sanimidget Retractor
Performance Data for Toftejorg SaniMidget Retractor Pneumatic driven Air supply pressure 2-5 bar (29-75 psi) Air quality Clean filtered max. 40 µm Dry, dew point max. 5°C Non-lubricated possible Instruction Manual, Toftejorg SaniMidget Retractor Page 9 IM-TE91A750-EN1... -
Page 11: Installation And Normal Operation
The Toftejorg SaniMidget Retractor is self-cleaning and self-draining when positioned in recommended positions, which is from 2 degrees to 58 degrees below vertical line and from 2 degrees to 20 degrees below horizontal line. Page 10 Instruction Manual, Toftejorg SaniMidget Retractor IM-TE91A750-EN1... -
Page 12: Safety Precautions
Electrical equipment such as magnetic valves and electric actuators must not be installed in Ex-zones without type approval and marking, corresponding to the EX-class in question. Magnetic cylinder sensors shall be EX-approved. Instruction Manual, Toftejorg SaniMidget Retractor Page 11 IM-TE91A750-EN1... -
Page 13: Normal Operation
Warning: Protect against scalding and burning. Never tamper with or try to open clamps or other connections while system is in operation. Make sure that system is de-pressurised and drained before disassembly. Page 12 Instruction Manual, Toftejorg SaniMidget Retractor IM-TE91A750-EN1... - Page 14 - Blank page - Instruction Manual, Toftejorg SaniMidget Retractor Page 13 IM-TE91A750-EN1...
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Page 15: Maintenance And Repair
Lift up the part. Remove the rear part with the piston and cleaner head. Remove the clip and take off the pin from the valve and piston. The cleaner head is free from the piston. Page 14 Instruction Manual, Toftejorg SaniMidget Retractor IM-TE91A750-EN1... -
Page 16: Check/Inspection
Please return the machine to us for disassembly. Rear Part Pneumatic driven Alfa Laval Tank Equipment A/S do not recommend or support disassembly of the rear part in the field. Please return the machine to us for disassembly. Instruction Manual, Toftejorg SaniMidget Retractor Page 15 IM-TE91A750-EN1... -
Page 17: Magnetic Cylinder Sensor
No secondary switching ranges Solid aluminium housing • • High repeat accuracy Enclosure rating IP 67 • LED status indicator Connection diagram Wire colour Contact Assignment brown + V DC black blue - V DC Page 16 Instruction Manual, Toftejorg SaniMidget Retractor IM-TE91A750-EN1... -
Page 18: Dimensional Drawing
Mounting ring f. sensor Plastic Reference List of Parts, Magnetic Cylinder Sensor, with 10 m Cable Pos. Ref. no. Unit Description Material TE51V557 Sensor Aluminium, plastic TE51V558 Mounting ring f. sensor Plastic Instruction Manual, Toftejorg SaniMidget Retractor Page 17 IM-TE91A750-EN1... -
Page 19: Midget Retractor, Media Driven
Spare part *) Pos. 5, Front tube, complete Tank connection 2” Union Welding Clamp Stroke 3” length 11.850 ISO/US 3” 11.851 DS 722 BS 4825 1145 TE75M315 TE75M316 TE75M318 TE75M319 TE75M320 TE75M321 TE75M322 Page 18 Instruction Manual, Toftejorg SaniMidget Retractor IM-TE91A750-EN1... -
Page 20: Cross Sectional Drawing
Midget Retractor, Media Driven (continued) Cross Sectional Drawing Art. no. TE75M000/077 Instruction Manual, Toftejorg SaniMidget Retractor Page 19 IM-TE91A750-EN1... -
Page 21: Midget Retractor, Pneumatic Driven
Spare part *) Pos. 5, Front tube, complete Tank connection 2” Union Welding Clamp Stroke 3” length 11.850 ISO/US 3” 11.851 DS 722 BS 4825 1145 TE75M315 TE75M316 TE75M318 TE75M319 TE75M320 TE75M321 TE75M322 Page 20 Instruction Manual, Toftejorg SaniMidget Retractor IM-TE91A750-EN1... -
Page 22: Cross Sectional Drawing
Midget Retractor, Pneumatic Driven (continued) Cross Sectional Drawing Art. no. TE75M100/177 Instruction Manual, Toftejorg SaniMidget Retractor Page 21 IM-TE91A750-EN1... -
Page 23: Midget Retractor, Media Drive Unit
Spring, stroke length = 250 TE75M610 Spring, stroke length = 100 TE75M611 Spring, stroke length = 150 TE75M612 Spring, stroke length = 250 TE51T172 O-ring TE75M553 Air screw Stainless steel TE75M530 Spring connection Plastic material Page 22 Instruction Manual, Toftejorg SaniMidget Retractor IM-TE91A750-EN1... -
Page 24: Cross Sectional Drawing
Midget Retractor, Media Drive unit (continued) Cross sectional drawing Art. nos. TE75M300, TE73M300-15, TE73M300-25 Instruction Manual, Toftejorg SaniMidget Retractor Page 23 IM-TE91A750-EN1... -
Page 25: Midget Retractor, Pneumatic Drive Unit
Stainless steel TE75M509 Piston Plastic material TE51U500 Gasket for Piston Rubber TE51M010 Magnet ring TE51L077 Guide tape TE51T064 O-ring TE51B054 Washer Stainless steel TE51A524 Locking nut Stainless steel TE75M538 End cover Stainless steel Page 24 Instruction Manual, Toftejorg SaniMidget Retractor IM-TE91A750-EN1... -
Page 26: Cross Sectional Drawing
Midget Retractor, Pneumatic Drive unit (continued) Cross sectional drawing Art. nos. TE75M302, TE73M302-15, TE73M302-25 Instruction Manual, Toftejorg SaniMidget Retractor Page 25 IM-TE91A750-EN1... -
Page 27: How To Order Spare Parts And Claim Procedure
For description of the working conditions, fill in the form “Claim Report - Working Conditions”, which you will find at the back of this manual. Page 26 Instruction Manual, Toftejorg SaniMidget Retractor IM-TE91A750-EN1... -
Page 28: How To Contact Alfa Laval Tank Equipment A/S
P.O. Box 1149 2635 Ishoej Denmark Phone no.: +45 43 55 86 00 Fax no.: +45 43 55 86 01 www.alfalaval.com www.toftejorg.com Contact details for all countries are continually updated on our websites. Instruction Manual, Toftejorg SaniMidget Retractor Page 27 IM-TE91A750-EN1... -
Page 29: Service Card
Service Card Type of Machine Serial No. Length Date No. of Working Maintenance Actions/ Remarks Sign. Hours Exchanged Parts Machine put into operation V. 94.2 Instruction Manual, Toftejorg SaniMidget Retractor Page 28 IM-TE91A750-EN1... -
Page 30: Claim Report Working Conditions
Working hours before failure hours Cleaning Programme Cleaning media and conc. Temperature Time Recirculation? Is sterilising being used? Procedure (media/temp.)? Is steam injection being used for heating? Time: __________ Temperature: ___________________ V. 98.1 Instruction Manual, Toftejorg SaniMidget Retractor Page 29 IM-TE91A750-EN1... - Page 31 What is material soluble in Nature of material: Volatile/explosive Sticky/tenacious Contains soft particles Low viscous Solidifying Contains hard particles/fibres High viscous Crystallising Is tank cleaner submerged in material? Other information/Remarks Date: Sign.: Page 30 Instruction Manual, Toftejorg SaniMidget Retractor IM-TE91A750-EN1...