Rockwell Automation Allen-Bradley B Series User Manual
Dynamic voltage sag corrector, 200 amp devices
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Summary of Contents for Rockwell Automation Allen-Bradley B Series
- Page 1 User Manual ProDySC Dynamic Voltage Sag Corrector 1608P – Series B, 200 Amp Devices...
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Page 2: Important User Information
IMPORTANT Identifies information that is critical for successful application and understanding of the product. ProDySC, Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. -
Page 3: Table Of Contents
Approximate Dimensions ..........38 Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... - Page 4 Table of Contents Notes: Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015...
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Page 5: Ch 1 - Introduction Safety Considerations
• The operating environment should be maintained within the parameters stated in this manual. • Only authorized service personnel should perform service on the ProDySC. • Help ensure all power is disconnected before installation or service. Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... - Page 6 Do not touch circuit boards or electronic components with hands or metal objects. • Help ensure the area around the ProDySC is clean and uncluttered. • Observe all DANGER, CAUTION, and WARNING notices that are affixed to the inside and outside of the equipment. Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015...
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Page 7: Ch 2 - Installation Installation Check List
ProDySC in an atmosphere free from excessive dust, corrosive fumes, or conductive contaminants. Do not operate the ProDySC in an environment where the ambient temperature or humidity is beyond the specified limits that are given in this manual. Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... -
Page 8: Floor Mounting
200 A 250 A WARNING: To reduce the risk of fire, use only on circuits that are provided with 250 ampere maximum branch circuit protection in accordance with the National Electric Code ANSI/NFPA 70. Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... -
Page 9: Electrical Terminations
Figure 2 - Top Conductor Entry Area Recommended For Top 3.00 11.00 Conduit Entry 2.00 (Shown Without Cover) 9.00 I/O Knockouts 51.07 1297 20.75 WARNING: Metallic Particles inside the Enclosure Void the Warranty Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... -
Page 10: 3-Wire Vs. 4-Wire Configurations
Note for Canadian Users: The 200 A ProDySC models rated greater than 440V have not been evaluated for compliance with CSA 22.2 No. 107.1-01 when connected to corner-grounded or ungrounded delta power sources. Contact Rockwell Automation Technical Support for assistance. Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... -
Page 11: 4- Wire Models
N conductors to the bus bar labeled NEUTRAL (See Figure Figure 4 shows the 4-wire ProDySC system wiring schematically. Figure 4 - ProDySC 4-Wire Configuration. Customer supplied 4-WIRE SOURCE circuit breaker ProDySC Electronics Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... -
Page 12: Electrical Terminations And Ratings
WARNING: The ProDySC must be safety-grounded according to the National Electrical Code. In addition, all local, state, and federal regulations applicable to the installation of electrical systems and accident prevention regulations must be strictly observed Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... -
Page 13: Dry Contacts
• Torque connections to 5.0 lb-in (0.6 N-m). • For permanent installation of communications conductors, a standard conduit knockout is located on the cabinet top (See Figure Figure 6 - Access Cover Location COMM PORT ACCESS Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... -
Page 14: Serial Communications Port
• Data packets are SLIP encoded (with 2 byte length field). • Data accessible through this port includes load voltages, load currents, status, and event and diagnostic logs. • Consult Rockwell Automation technical support for specifications to the ProDySC SLIP protocol. Figure 7 - Serial Communications Port... -
Page 15: Ch 4 - Applying Power And Operation
NOTICE: If the ProDySC input power is cycled in the sequence OFF--ON--OFF-- IMPORTANT ON within one minute, a “Limit Cycle Timeout” alarm will occur. In such a case, sag correction will be inhibited for one minute, after which the alarm will automatically reset. Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... -
Page 16: Operation
Sag correction will remain inhibited until the reset period has expired (approximately 1 minute). A blue "SYSTEM OFFLINE" box is displayed when the input circuit breaker (CBI) is open. Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... - Page 17 * The touchscreen will power down if both input and output voltages fall below 75% of nominal. An error message will be displayed while the red or orange text box is displayed. Refer to Chapter 5 for further information on accessing fault codes and status history. Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015...
- Page 18 Chapter 4 Applying Power and Operation Notes: Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015...
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Page 19: Ch 5 - Display Screen
Press the “CONFIG” button Figure 8 - Home Screen at the bottom of the “HOME” screen (See Figure Step 2: Begin calibration by pressing Figure 9 - System Configuration “CALIBRATE TOUCH SENSOR” (See Figure Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... - Page 20 “System Configuration” screen. Figure 11 - Set System Date and Time Step 5: S et date and time by pressing “SET SYSTEM CLOCK” in “System Configuration.” Press “SAVE” when completed. Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015...
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Page 21: Home Screen
The “System Status” screen displays the real-time overall system status. Reach this screen by pressing “STATUS” on the “HOME” screen or the “Status” area at the top of the “HOME” screen. Figure 13 - System Status Summary Figure 14 - - System Status Waveforms Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... -
Page 22: Voltage Sag Events
Worst-case RMS voltage (percent of nominal) across all phases Duration Duration of the voltage sag Note: Use the up/down arrows to navigate through the list. Press the “SELECT” button to view additional details about the voltage sag Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... -
Page 23: Voltage Sag Detail
Run Inhibited: The ProDySC system was inhibited when the sag occurred (will be displayed in orange). Note: The “Voltage Sag Detail” for the most recent event can also be accessed by pressing the “Last Voltage Sag” area of the “HOME” screen. Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... -
Page 24: Voltage Sag Rms Voltage Charts
While the voltage sag is in-progress, a flashing red box in the upper left-hand corner will display “SAG-IN-PROGRESS.” This box will appear on every screen until the voltage sag ends. See Figure Figure 18 - Voltage Sag Detected Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... -
Page 25: System Events
Short name of the system event. Severity Severity of the system event Note: Use the up/down arrows to navigate through the list. Press the “SELECT” button to view additional detail about the system event. Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... -
Page 26: System Event Detail
Reading: a data value relevant to the System Event may be recorded in some cases, e.g., detail for an “Inverter Over-Current” alarm would include a reading of the causal high current value. The reading “N.A.” is displayed if no appropriate data value exists. Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... -
Page 27: System Event Notification
If a “Call Service” severity event is detected, record the event details including: name, description, location, and reading. Contact product support immediately. If the event clears, the touch screen will automatically go back to normal operation. Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... -
Page 28: System Configuration
Type: Unique code specifying firmware part number for the location indexed. Unit Details Serial: The serial number for the location indexed Volts: The rated voltage for the locations Amps: The rated current for the location indexed Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... -
Page 29: Run System Tests
MINS” to run the system fans for 2 minutes (See Figure 25). Figure 25 - System Tests Diagnostics Mode This is not a user function. It is numerical code protected for authorized service personnel. Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... - Page 30 Chapter 5 Display Screen Notes: Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015...
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Page 31: Ch 6 - Maintenance Preventative Maintenance
– Place the filter and grill cover back into their location and tighten the captive screw. – Replace filter if damaged. Consult Rockwell Automation technical support for replacement filters. Replacement filters must be no more restrictive to air flow than the original equipment filters. -
Page 34: Servicing
To maintain protection of the ProDySC, be sure to replace the fuse with the same type and rating. These fuses are available through Rockwell Automation Technical Support. Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... - Page 35 Manufacturer Part Number F1, F2, F3, F4 Power Module (x3): Dynamic Brake 20A/600V Mersen ATM20 Power Module (x3): — Not Field Replaceable Power Module (x3):Inverter Output 200A/500V Mersen A50QS200-4 Power Module (x3):Rectifier 350A/500V Mersen A50QS350-4 Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015...
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Page 36: Transient Voltage Surge Suppressor (Tvss)
(load). Indicator lights on the TVSS show if surge protection is not active (internally disconnected). Power to the TVSS module may be removed by opening the block of fuses F16-F17-F18 and F19 (present in 4-wire models only). Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... - Page 37 1. ProDySC has not been evaluated for compliance with CSA - 22.2 No. 107.1-01 for use in corner grounded or ungrounded delta power systems in systems rated over 440V. 2. When using ProDySC with motor drive loads, either insert 3% to 5% line reactance at ProDySC output or limit motor drive loads to 60% of ProDySC rating Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015...
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Page 38: Ch 7 - Specifications And Dimensions Approximate Dimensions
1050 3585 > 98.5% 1250 4265 > 99% Approximate Dimensions Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. Figure 26 - 200 A ProDySC Dimensions Rockwell Automation Publication 1608P-UM006A-EN-P - April 2015... - Page 39 New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.