Doosan DL200-5 Quick Start Manual
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Doosan DL200-5 Quick Start Manual

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Wheel Loader
Quick Start Manual
Stage IV
DL200-5 | DL200TC-5 | DL220-5 | DL250-5 | DL250TC-5 | DL280-5
DL300-5 | DL350-5 | DL420-5 | DL420CVT-5 | DL450-5 | DL550-5 | DL580-5
This document is not a replacement for the operations manual.
Please read the Operation and Maintenance Manual provided with
the machine for installation, operating and safety information.

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Summary of Contents for Doosan DL200-5

  • Page 1 Wheel Loader Quick Start Manual Stage IV DL200-5 | DL200TC-5 | DL220-5 | DL250-5 | DL250TC-5 | DL280-5 DL300-5 | DL350-5 | DL420-5 | DL420CVT-5 | DL450-5 | DL550-5 | DL580-5 This document is not a replacement for the operations manual.
  • Page 2 DEALER CONTACT DEALER SALES Name ��������������������������������������������������������������������������������������� Phone number �������������������������������������������������������������������������� SERVICE Name ��������������������������������������������������������������������������������������� Phone number �������������������������������������������������������������������������� PARTS Name ��������������������������������������������������������������������������������������� Phone number ��������������������������������������������������������������������������...

  • Page 3: Safety Messages

    SAFETY MESSAGES DANGER This signal word is used on safety messages and safety labels and indicates an imminently hazardous situation which, if not avoided, can lead to serious injury or death� WARNING This signal word is used on safety messages and safety labels and indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death�...

  • Page 4: Personal Protective Equipment

    PERSONAL PROTECTIVE EQUIPMENT IMPORTANT PERSONAL PROTECTIVE EQUIPMENT (PPE) • Do not wear loose clothing and/or accessories� • Firmly tie back long hair� • Do not wear waxed clothes� They are highly flammable� • Remember that risks endangering your health may not appear immediately� Exhaust fumes and noise pollution may not seem harmful right away, but these risks can result in permanent injury�...

  • Page 5: Machine Access

    MACHINE ACCESS WARNING PREVENT SERIOUS INJURY OR DEATH • Always wear appropriate footwear� • Always face the machine� • Do not jump on the machine� Do not stand on the machine while it is moving� • Always clean the mud and oil from the running board of the platform and your shoes�...

  • Page 6: Safety Signs

    SAFETY SIGNS DANGER PREVENT SERIOUS INJURY OR DEATH • Always fasten your safety seat belt! DANGER PREVENT SERIOUS INJURY OR DEATH • The displacement of the lift arm control lever, or a part failure, may cause the sudden lowering of the lift arm� •...
  • Page 7 DIESEL EXHAUST FLUID & FUEL IMPORTANT • Only use a fuel with ultra-low sulphur content with this machine (sulphur ≤ 10 mg/kg)� • For the process of selective catalytic reduction (SCR), use only a 32�5  % urea aqueous solution (AdBlue®)� See the Operation and Maintenance Manual for more information� •...
  • Page 8 MAIN CHECK POINT IMPORTANT Please read the Operation and Maintenance Manual for all details and information about inspection, maintenance and adjustment� DAILY MAINTENANCE (EVERY 10 HOURS) • Check level of engine/Transmission/Hydraulic oil • Check level of coolant and cooling compartment (fan blade) •...

  • Page 9: Tyre Pressure

    Driving maintenance loading of cut Front 3,1 bar 3,4 bar 3,7 bar 3,5 bar 3,5 bar DL200-5/ DL200TC-5 Rear 2,1 bar 2,4 bar 2,6 bar 2,5 bar 3,0 bar Front 3,3 bar 3,5 bar 3,9 bar 3,6 bar...
  • Page 10 Manual differential lock control (by foot) – only with H�D�L� (not available for 1� DL200-5) 2� Working hours 3� Brake pedal Inching function (DL200-5, DL420CVT-5) With transmission clutch cut off (other models) 4� Steering wheel 5� FNR lever (Forward - Neutral - Reverse) 6�...
  • Page 11 OPERATOR STATION – DASHBOARD 1� Speedometer 2� Multifunction LCD display 3� Left turn/hazard warning light 4� Right turn/hazard warning light 5� Parking brake 6� Brake fluid pressure warning light 7� Air cleaner clogged warning light 8� High beam indicator light 9�...
  • Page 12 OPERATOR STATION – LCD SCREEN 1� Warning lights display 2� Transmission information Way selected Æ Gear selected Æ 3� Digital display of engine speed 4� Eco-Bar Displays in real time the relationship between fuel consumption and the Æ true effectiveness of the machine� 5�...
  • Page 13 OPERATOR STATION – LCD SCREEN 1� Fuel gauge 2� Engine coolant temperature gauge 3� Transmission oil temperature gauge 4� DEF (AdBlue®) level gauge 5� FNR select 6� Transmission select gear 7� Engine speed 8� Max� speed limit state 9� Mode indicator ECO | NORMAL | POWER modes Æ...
  • Page 14 TOUCH PAD ON FRONT CONSOLE 1� Selection touch (use with LCD screen menus) 2� Selection touch (use with LCD screen menus) 3� Exit touch (ESC) (use with LCD screen menus) 4� Confirmation touch (use with LCD screen menus) 5� Setting touch high & low position of the lift arm 6�...
  • Page 15 TOUCH PAD ON FRONT CONSOLE 1� Selection touch (use with LCD screen menus) 2� Selection touch (use with LCD screen menus) 3� Exit touch (ESC) (use with LCD screen menus) 4� Confirmation touch (use with LCD screen menus) 5� Setting touch high & low position of the lift arm 6�...
  • Page 16 TOUCH PAD ON FRONT CONSOLE 1� Selection touch (use with LCD screen menus) 2� Selection touch (use with LCD screen menus) 3� Exit touch (ESC) (use with LCD screen menus) 4� Confirmation touch (use with LCD screen menus) 5� Setting touch high & low position of the lift arm 6�...
  • Page 17 STEERING COLUMN & SEAT STEERING WHEEL TILT Push lever (1) downward and tilt steering wheel (2) to desired position STEERING WHEEL TELESCOPIC Pull lever (1) upward and move wheel (2) to desired position� SEAT ADJUSTMENT 1� Forward/Backward 2� Height and weight adjustment (automatically following operator weight) 3�...
  • Page 18 STEERING COLUMN – LEVER TRANSMISSION LEVER WIPER/HIGH BEAM/TURN SIGNAL LEVER Forward Neutral Left turning signal Reverse Right turning signal Washer Push lever – When transmission is Horn S mode or Traction mode, pressing Wiper this switch will shift transmission J: Intermittent mode into Max mode (5 second interval) O: Stop (off)
  • Page 19 STEERING COLUMN – LEVER TRANSMISSION LEVER WIPER/HIGH BEAM/TURN SIGNAL LEVER Forward Neutral Left turning signal Reverse Right turning signal Washer Push lever – initiates the Horn DIGGING mode (see next Wiper pages) J: Intermittent mode (5 second interval) Rotating the lever changes the drive O: Stop (off) gears –...
  • Page 20 STEERING COLUMN – LEVER TRANSMISSION LEVER WIPER/HIGH BEAM/TURN SIGNAL LEVER Forward Neutral Left turning signal Reverse Right turning signal Washer Push lever – Kick-down Horn Automatic: 2 Wiper Manual: 2 J: Intermittent mode (5 second interval) Rotating the lever shifts transmission O: Stop (off) between 1 or 4...

  • Page 21: Side Console

    SIDE CONSOLE 1� Armrest 2� Right console FNR switch activation 3� Arm and bucket control by levers | joystick (options on next pages) 4� FNR control (forward (F) - neutral (N) - reverse (R)) 5� Cigar lighter (24 Volts!) 6� Starting key 7�...
  • Page 22 MULTIFUNCTION JOYSTICK 1� Joystick multidirectional (see ‘Joystick use’ below) 2� Horn 3� Forward selection 4� Reverse selection 5� Neutral selection 6� hydraulic auxiliary function 7� Kick-down control JOYSTICK USE Back to height (low) settled Lift down Bucket return Bucket crowd Bucket dump to dig Lift up...
  • Page 23 MULTIFUNCTION JOYSTICK FNR USE A� Press NEUTRAL (5) for engagement of Joystick FNR Blue F/R symbol in LCD monitor Æ B� Press Kick Down (7) with FORWARD (3) or REVERSE (4) simultaneously for driving forward or reverse by joystick� C� Forward and Reverse change by single (3) or (4) button�...
  • Page 24 MULTIFUNCTION JOYSTICK 1� Horn Arm lift down Forward 2� Kick-down Arm lift up Neutral 3� FNR activation Bucket dump Reverse 4� Thumb wheel Bucket crowd 5� FNR control JOYSTICK USE Back to height (low) settled Lift down Bucket return Bucket crowd Bucket dump to dig Lift up...
  • Page 25 FINGER TIP 1� Arm float = Ready to dig (low arm position memory) 2� Arm lift down 3� Arm lift up 4� Arm height Kick-out = Ready to dump (high arm position memory) 5� Bucket dump 6� Bucket crowd 7� Bucket ‘return to dig’...
  • Page 26 ELECTRIC STEERING BY JOYSTICK 1� Electric steering activation button 2� FNR control switch 3� Kick-down switch 4� Electric steering joystick Knob is used to allow electric control unit to be moved to the most convenient position for the operator� Loosen the knob, move electric control unit to desired position and then tighten the knob�...
  • Page 27 ELECTRIC STEERING BY JOYSTICK – ELECTRIC JOYSTICK STEERING USE: • Fold the armrest and lock the small lower latch • Press the switch (1) to activate the controls The visual signal F/R appears at the bottom of Æ the LCD display •...
  • Page 28 TOUCH PAD ON RIGHT CONSOLE 1� Power mode selection 2� Traction mode switch 3� Variable speed control (-) 4� Variable speed control (+) 5� Front working light 6� Rear working light 7� Rear wiper 8� Cooling fan reverse 9� Rotating beacon light 10�...
  • Page 29 TOUCH PAD ON RIGHT CONSOLE 1� Power mode selection 2� Gauge panel style change switch 3� Maximum speed limit – Down 4� Maximum speed limit – Up 5� Front working light control 6� Rear working light control 7� Rear wiper switch 8�...
  • Page 30 TOUCH PAD ON RIGHT CONSOLE 1� Power mode selection 2� Transmission mode selection 3� Front working lights control 4� Rear working light control 5� Rear screen wiper control 6� Reversing fan control 7� Heating mirror control 8� Fuel heater control (if equipped) 9�...
  • Page 31 LIFT ARM POSITIONS MEMORY AUTOMATIC STOP & FLOAT POSITION Auto stop disable Auto stop enable The operator can set 2 exact positions of the lift arm (high & low) – for example, when the machine must discharge repeatedly at the same height� Procedure •...
  • Page 32 BUCKET FUNCTION – RETURN TO Auto return disable Auto return enable When the bucket is in dump position, simply push the joystick to the maximum to the left, and the bucket returns to the horizontal position� You can adjust this ‘return to dig’ position by modifying the sensor (4) position on the tilt cylinder�...
  • Page 33 TRANSMISSION CLUTCH CUT OFF – ICCO ICCO disable ICCO enable • ICCO = Intelligent Clutch Cut Off • This function disengages the transmission automatically when the operator presses the brake pedal, in order to save 100% of the engine’s power for the hydraulic system –...
  • Page 34 • Fuel-saving braking • Pushing the brake pedal in for the first 20% (DL200-5)/30% (DL420CVT-5) inches the machine; real braking starts when you push the pedal further� RECOMMENDATION FOR USE • Operator needs to get used to the Inching/Braking pedal� Performance is very different from conventional power shift transmission braking system�...
  • Page 35 LIFT ARM SUSPENSION – L.I.S. (LOAD ISOLATION SYSTEM) L�I�S� disable L�I�S� enable • The lift arm is cushioned by a hydro-pneumatic accumulator linked to the lift hydraulic system� • When the operator presses the button, he activates the L�I�S� system� •...
  • Page 36 LIFT ARM SUSPENSION – L.I.S. (LOAD ISOLATION SYSTEM) L�I�S� disable L�I�S� enable Navigation N a v i g a t i o n button – UP button – DOWN Exit touch S e l e c t i o n button 1�...
  • Page 37 TORQUE CONVECTOR LOCKING – LOCK-UP Lock-up disable Lock-up enable • Green LED ON, the torque convertor locking is activated� • The visual signal appears at the bottom of the LCD screen� • When the lock-up is activated, the operator can travel faster on flat ground and on a slope and reduce fuel consumption�...
  • Page 38 FRONT DIFFERENTIAL LOCK – H.D.L. H�D�L� disable H�D�L� enable • H�D�L� = Hydraulic Differential Lock allows you to lock the front differential to 100%� • A foot switch on the cab floor (left side) allows the operator to use it at his convenience�...
  • Page 39 POWER MODES MANAGEMENT ECO mode Normal mode Power mode ENGINE POWER MODES ECO mode • Light work • Minimize fuel consumption • Reduce noise Normal mode • General work • Optimize fuel consumption Power mode • Required to perform heavy work in short period of time •...
  • Page 40 POWER MODES MANAGEMENT SAT mode Normal mode Power mode ENGINE POWER MODES SAT mode • Minimize fuel consumption • Ensures efficient working performance Normal mode • General work • Optimize fuel consumption Power mode • Perform heavy work in a short time period •...
  • Page 41 POWER MODES MANAGEMENT ECO mode Normal mode ENGINE POWER MODES ECO mode • Light work • Minimize fuel consumption • Reduce noise Normal mode • General work • Optimize fuel consumption RECOMMENDATION FOR USE • CVT transmission does not require high engine speed for maximum breakout force due to hydrostatic drive�...
  • Page 42 POWER MODES MANAGEMENT ECO mode Normal mode Power mode ENGINE POWER MODES ECO mode • Light work • Minimize fuel consumption • Reduce noise Normal mode • General work • Optimize fuel consumption Power mode • Perform heavy work in a short time period •...
  • Page 43 POWER MODES MANAGEMENT ECO mode Normal mode Power mode • The Power-Up function allows the operator to switch immediately to the upper power mode, through the throttle pedal� • The operator presses the pedal to the maximum stroke until a point of resistance (peak acceleration), then beyond the point of resistance to the active Power-Up function and the machine automatically switches to the next higher mode�...
  • Page 44 TRACTION MODES, VARIABLE SPEED CONTROL Max mode Traction mode S mode TRACTION MODES Max Mode • Maximum traction force – 100% Traction mode – level selection Hold the traction mode/level selection switch for more than 1 second� • • The display will show the traction level selection page� •...
  • Page 45 TRANSMISSION MODES MANAGEMENT Maximum speed limit Maximum speed limit – Down – Up Limit 1 Step Limit 2 Step Limit 3 Step Limit 4 Step Gear Speed Limit Step Speed limit can be chosen for each range selected by Transmission lever (1 , D-range)�...
  • Page 46 TRANSMISSION MODES MANAGEMENT Creep mode simulates powershift transmission driving attitude, travel movement in engine idle as soon as forward or reverse is initiated� This mode can be activated in the Service menu� Operator can chose 3 speed ranges: 1 (Low) = 1 kph in engine idle Æ...

  • Page 47: Cold Start Procedure

    COLD START PROCEDURE Below -2 °C -2 °C to 10 °C Above 10 °C Cold Start Procedure Limited Drive Mode No Limit At very cold temperature (below -2 °C), CVT transmission requires cold start procedure: • No movement of machine •...
  • Page 48 TRANSMISSION MODES MANAGEMENT Manual Mode Auto 1-5 Mode Auto 2-5 Mode 3 transmission modes available and identified by a visual signal at the bottom of the LCD screen: • Manual mode: Operator shifts gears manually –by rotating the FNR lever� •...

  • Page 49: Reversing Fan

    REVERSING FAN Reversing fan Reversing fan Reversing fan disable enable enable (manual mode) (auto mode) The reversing fan has 2 modes: • Manual mode: press the switch, and the fan reverses rotation before restarting its normal rotation� • Automatic mode: the fan regularly reverses rotation, depending on the settings recorded in the dashboard (every 30, 60, 90 or 120 minutes)�...

  • Page 50: Auto Shut Off

    AUTO SHUT-OFF “Auto shut-off time setting” is used to set up a time for engine auto shut-off function. • Conditions for activation of “Auto shut-off” Throttle pedal is released Æ FNR at neutral Æ Parking brake engage (ground speed – 0 kph) Æ...
  • Page 51 SAFETY ELECTRIC STEERING This switch is used to test whether the emergency steering system is functioning properly� Manual test procedure: • Do not start engine� • Press emergency steering test switch and turn steering wheel at the same time� • If system is functioning properly, the unit should steer�...

  • Page 52: Air Conditioning

    AIR CONDITIONING 1� Activation touch for automatic management 2� Temperature rise touch 3� Display screen 4� Touch for blower increase (manual management) 5� Climate control (manual management) 6� Defrost Control 7� Touch for blower decrease (manual management) 8� Touch for managing the air entering the cab 9�...
  • Page 53 ON-BOARD COMPUTER – ACCESS CONFIGURATION MENU ACCESS 1� Press the button ‘ESC’ on the front touch pad for 3 seconds� 2� Use the navigation arrows to enter in the different menus� 3� Use the submit arrow to enter inside menus� 4�...
  • Page 54 ON-BOARD COMPUTER – MACHINE STATE MACHINE STATE MENU Monitoring • Voltage, fuel level temperature and pressure information Filter/Oil information • Use time, replacement period and remaining time Machine information • Machine name, engine type and serial number Fuel efficiency data •...
  • Page 55 ON-BOARD COMPUTER – MACHINE CONFIGURATION MACHINE CONFIGURATION MENU Reversing fan interval setting L.I.S. activation speed setting Auto shut down setting Auto idle setting Emergency code (TMS) | 55...
  • Page 56 ON-BOARD COMPUTER – GAUGE PANEL CONFIGURATION GAUGE PANEL CONFIGURATION MENU Password Setting • User password Screen brightness setting Default screen setting Time setting Service phone number setting Units setting Languages setting Notifications setting...
  • Page 57 • DoosanCONNECT services provide the proper information, connect your operation, offer advice� • Doosan telemetric system allows remote access to machine data through the web or mobile application�  • With DoosanCONNECT, you can manage fleet, machine efficiency, and maintenance for your special machines�...
  • Page 58 DOOSAN SPARE PARTS – MOBILE Doosan Parts Book application is available now and you can download through Google play store/App store: • Maximum user convenience • Easy accessibility • Prompt update of the information • Environment-friendly Easy registration: • Download Doosan Mobile Parts Book from the App Store or Google Play •...
  • Page 59 NOTES | 59...
  • Page 60 Specification(s) for your individual Doosan equipment will vary based on normal variations in design, manufacturing, operating conditions, and other factors. Pictures of Doosan units may show other than standard equipment.

This manual is also suitable for:

Dl200tc-5Dl220-5Dl250-5Dl250tc-5Dl280-5Dl300-5 ... Show all

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