Advertisement
3.5.
Put the press frame in an upright position, attach one upper crossbeam (10) to left and right posts (20) using bolts (9), washers (13),
lock washers (12) and nuts (11).
3.6.
Hook the under plate (7) onto the first cross beam and slide the other cross beam sideways through the other hooks until it is in
position in front of the posts. Attach to the posts with bolts (9), washers (13), lock washers (12) and nuts (11).
3.7.
Screw the upper round nut (6) onto the ram (3), insert the ram into the hole in the under plate (7), then screw the lower round nut (8)
onto the ram and attach the serrated saddle (5) to the ram.
3.8.
Place the two halves of the press bed frame (18) back to back. Move them apart until the space between them is the same as the
length of the four spacers (28). Align each spacer with the holes in the bed halves and insert a bolt (27) through both frames and the
spacer. Secure the four bolts by using the washers (14), lock washers (15) and nuts (16).
3.9.
Insert bed frame pins (19) into the holes in the posts at the same level. Hold the assembled bed frame diagonally between the posts.
Turn it horizontal so that the ends are in contact with the posts and lower it onto the
3.10.
Attach the pump and air motor assemblies to the right post using bolts (29) and washers (14). Ensure that the air motor is below the
pump. Insert the pumping handle (48) into the handle bracket (38).
3.11.
Connect the hydraulic hose fitting (57) to the connection nut (58) and assemble the pressure gauge (1) to the pressure gauge
connection nut (59) which is on the top of the ram (3).
3.12.
Tighten all nuts, bolts and screws.
4. INSTALLATION & OPERATION
4.1.
INSTALLATION.
4.1.1. Securely attach the press to a flat, firm, level surface, taking into account any clearance required for workpieces.
4.1.2. Before first use of this product, pour a teaspoon of good quality, air tool lubricant into the air supply inlet of the lift control valve,
connect to air supply and operate for 3 seconds to evenly distribute lubricant.
4.1.3. Purge away air from the hydraulic system.
Manual operation: open the release valve (41) by turning it counterclockwise. Pump several full strokes to eliminate any air in
the system.
Air operating system: open the release valve (41) by turning it counterclockwise. Connect the air inlet fitting (39) into the air supply
hose lock fitting, then turn on the air valve (40) letting the pump work for several times to eliminate any air in the system.
DANGER! This model is purpose designed to withstand greater loads than the hydraulic units can develop. For safety reasons, always
ensure the workpiece and press tools are secured on the table and will not flex or suddenly give way, causing danger to operator or
the workpiece. Also ensure that you have read and understood Section 1 safety instructions.
4.2.
OPERATION.
4.2.1. Place the arbor plate (17) on press bed frame/table (18), then place the workpiece onto the arbor plate and align beneath the ram as
required. Note: care must be taken to ensure an arbor does not fall from the press work table. If necessary hold the configuration in
position with clamps.
4.2.2. Close the release valve (41) by turning it clockwise until it is firmly closed.
4.2.3. Connect the air inlet fitting into the workshop air supply hose lock fitting, turn on the air valve (40) to let the pump work until serrated
saddle (5) nears workpiece, then turn off the air valve. When air source is unavailable, pump the handle (48) until serrated saddle
nears workpiece.
4.2.4. Align workpiece and ram to ensure centre-loading. Before applying any pressure to the workpiece, recheck the alignment with the ram
and ensure that the workpiece and press tools are supported in such a way that they cannot flex.
4.2.5. Turn on the air valve or pump the handle to apply load onto workpiece.
4.2.6. When work is done, turn off the air valve (or stop pumping handle), slowly and carefully remove load from workpiece by turning the
release valve counterclockwise in small increments.
4.2.7. Once ram has fully retracted, remove workpiece from the press bed frame.
4.2.8. Disconnect the air inlet fitting from the air source.
Note: Always keep the piston retracted after use to avoid ram corrosion.
5. MAINTENANCE
Note: Maintenance and repair must only be carried out by a qualified person. Contact your Sealey dealer for details.
5.1.
Periodically lubricate all joints and moving parts.
5.2.
Always keep the press clean, dry, and protected from harsh conditions.
5.3.
To check hydraulic oil level, remove the oil filler nut (55) from the pump. If it needs filling, use only Sealey hydraulic jack oil.
(DO NOT use brake fluid. Contact your local Sealey dealer for details). Replace oil filler nut and purge system of air (see 4.1.2.).
5.4.
When replacing the hydraulic oil, ensure the piston is fully retracted.
5.5.
If press efficiency begins to drop, purge the system to eliminate any air from the hydraulic system (see 4.1.2.).
5.6.
When not in use, clean the press and ensure that the ram and piston are fully retracted.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE MACHINE.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT return product to us. Please telephone us on 01284 757500 to obtain the address and phone number of your local agent.
If product is under guarantee please contact your dealer.
De-commissioning Product.
Should the product become completely unserviceable and require disposal, draw off the hydraulic oil into an approved container and dispose
of the product and the hydraulic oil according to local regulations.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
Original Language Version
pins.
01284 757500
www.sealey.co.uk
Web
sales@sealey.co.uk
01284 703534
email
YK20FAH.V2 Issue: 1 - 16/08/10
Advertisement
