1. Manuals
  2. Brands
  3. MOULDPRO Manuals
  4. Controller
  5. Flosense 3.0
  6. User manual

MOULDPRO Flosense 3.0 User Manual

Manifold
Hide thumbs Also See for Flosense 3.0:
Table of Contents

Advertisement

Quick Links

Download this manual
_____________________________________________________________
Installation User Guide
Flosense 3.0 manifold
User Guidelines – Flosense 3.0 Manifold 07-09-2020
Version 002

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Flosense 3.0 and is the answer not in the manual?

Questions and answers

Related Manuals for MOULDPRO Flosense 3.0

Summary of Contents for MOULDPRO Flosense 3.0

  • Page 1 _____________________________________________________________ Installation User Guide Flosense 3.0 manifold User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...

  • Page 2: Table Of Contents

    3. Description of the system ................... 8 3.1. Overview and use of the system ................ 8 3.2. Technical specifications ..................9 3.3. General Dimensions ..................11 3.4. Flow Description ....................12 3.5. Installation ......................13 User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...
  • Page 3 4. Service & Maintenance .................... 19 4.1. Removing cover ....................19 4.2. Refitting cables ....................21 4.3. Refitting Sensor ....................23 4.4. Cleaning the system ..................24 4.5. Recommended tools for different repairs/maintenance ........25 User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...

  • Page 4: Introduction

    0.5 bar, the flow sensors may be damaged due to extreme purge speed. Disclaimer Costs connected to any damages to the product caused by lack of following the provided manuals (Installation Manual, Quick guide, Software guide), will be at the customers’ own expense User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...

  • Page 5: Basic Safety Instructions

    The owner of the product must ensure that staff uses the Flosense system safely and in accordance with the instruction manual. All safety and warning instructions on the Flosense system must be respected. User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...

  • Page 6: Safety Precautions In Relation With The Individual Operating Phases

    This work must only be performed by skilled personnel. 2.5.2. Disposal We strongly recommend safe and environmentally conscious disposal of operating equipment and aids as well as replacement parts! User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...

  • Page 7: Directions On Special Hazardous Elements

    Corrosion will occur very rapidly if the fluid in the system has PH values higher than 8 or lower than 5. This will potentially lower the lifetime of the product. User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...
  • Page 8 Treatment of water must always be managed by professionals, to ensure minimal corrosion and lime scale build up. Untreated and contaminated water is not recommended and will reduce lifetime of the products. User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...

  • Page 9: Safety Precautions For High Temperature Use

    When operating with high temperatures please ensure that you are wearing gloves, safety glasses and any other necessary safety equipment. 2.8. Startup Prior to Startup: Check the label on the sensor to identify the flow or pressure sensor type: User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...

  • Page 10: Startup Procedure

    4. Open the adjustable air without exceeding 0.5 bar and ensure slow purge of water. 5. When the system has been emptied, you can fully open the air supply to blow the circuits dry. User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...

  • Page 11: Description Of The System

    The Flosense system is capable of measuring, monitoring and logging data from a given number of ports. Furthermore, the Flosense system is capable of sending signals, warnings, activating and deactivating any connected machinery. User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...

  • Page 12: Technical Specifications

    1-20 & 2-40 l/min Accuracy (±1σ) at 0-120°C ±1% FS 120-160°C ±2% FS Response time (63.2 %) < 2 s Resolution 0.2 l/min System burst pressure at 100°C 16 bar At 160°C 10 bar User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...
  • Page 13 0 to 160°C System/Media temperature (peak) -25 (non-freezing) to 160°C Ambient air temperature (operation) -25 to 60 °C Ambient air temperature (peak) -55 to 90 °C 0 – 95%, non-condensing Humidity, relative User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...

  • Page 14: General Dimensions

    Flosense 6-Zone 59.5 33.5 Flosense 8-Zone 59.5 33.5 Flosense 10-Zone 59.5 33.5 Flosense 12-Zone 59.5 33.5 Water inlet & outlet: G 1” (BSP) Channel valve inlet & outlet: G ½” (BSP) User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...

  • Page 15: Flow Description

    P a g e | 12 3.4. Flow Description User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...

  • Page 16: Installation

    2. Insert the fitting in the first channel. It is Remember to have an appropriate O ring on the recommended to start with the top row. fitting. The thread in the channels is G 1/2”. User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...
  • Page 17 6. Finish mounting all of the fittings. Once that recommended to finish either the top or bottom row is done, the manifold is ready to be connected before starting on the other row. to your system. User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...

  • Page 18: Brackets

    1. The underside of the flosense has screws in place, which can be removed to place the brackets. WARNING! The perforations may be sharp, so be careful when mounting brackets. User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...
  • Page 19 When mounting the Flosense system, a minimum of two brackets are required, and it is highly recommended to place them in the outermost positions as shown in step 3 above, especially for the larger models. User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...
  • Page 20 Model Channels A [mm] B [mm] C [mm] Flosense 4-Zone 100.50 59.5 Flosense 6-Zone 167.50 59.5 Flosense 8-Zone 234.50 59.5 Flosense 10-Zone 301.50 59.5 Flosense 12-Zone 368.5 59.5 User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...
  • Page 21 P a g e | 18 Once the brackets have been mounted on the manifold, the manifold can be mounted on the mould or machine, wherever there is space. User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...

  • Page 22: Service & Maintenance

    1. Locate all the screws on the top plate. They are marked with red circles shown above. Depending on the size of the manifold, there may be fewer than shown on the 12-zone manifold shown above. User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...
  • Page 23 P a g e | 20 2. Remove all the screws with an Unbrako 3. Remove the cover User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...

  • Page 24: Refitting Cables

    3. Once both sides are released from the 4. Continue doing this for all the sensors snap fit, you can pull out the sensor you need to remove from the cable. gently User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...
  • Page 25 Do this for all sensors and cables. You will know that the sensor is NOT LOCKED in place if the snap fits bend out as shown above User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...

  • Page 26: Refitting Sensor

    6. Replace sensor if needed, and remount correctly. Remove anything from the the O ring if it fell off in step 5. pipes, like the O ring which commonly gets stuck. User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...

  • Page 27: Cleaning The System

    All surfaces shall be cleaned with a piece of cloth soaked in soap water or any other non- corrosive cleaning agent, concerned steel and brass. Furthermore, we recommend descaling the system by using Mouldpro Remover Plus Powder Descaling Agent. Find more information on www.mouldpro.com...

  • Page 28: Recommended Tools For Different Repairs/Maintenance

    SW 46 Wrench for 38MF fitting If Flosense Port connector plugs are used (NRF and MF series) On the very first batch of Flosense 3.0 and 4.0, the blanking plugs were slightly smaller, so a SW-25 should be used instead.
  • Page 29 P a g e | 26 Change log Date of change Change Version 29-04-2020 Product release 16-06-2020 Updated figures for Flosense 3.0 07-09-2020 Added section 4.5 regarding recommended tools for maintenance and repair User Guidelines – Flosense 3.0 Manifold 07-09-2020 Version 002...

Table of Contents