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Summary of Contents for Equalizer International SG18TE
- Page 1 SG18TE,SG25TE SECURE-GRIP IN-LINE HYDRAULIC FLANGE SPREADERS Operator Instruction Manual info@equalizerinternational.com www.equalizerinternational.com INNOVATION IN ITS MOST FUNCTIONAL FORM...
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Page 3: Table Of Contents
The Equalizer Secure-Grip Flange Spreading Tools are a range of tools designed to assist in little or no access gap producing a spreading force of up to: 36T (360kN) for the SG18TE , 50T (500kN) for the SG25TE when used in pairs. SGILH IM REV 02... -
Page 4: Safety Information
2. SAFETY INFORMATION The operator MUST read this manual prior to using the tools. Failure to comply with the following cautions and warnings could cause equipment damage and personal injury; read the manual fully! Read all the following instructions, warnings and cautions carefully. Follow all safety precautions to avoid personal injury or property damage during system operation. - Page 5 A CAUTION is used to indicate correct operating or maintenance procedures and practices to prevent damage to, or destruction of equipment or other property. A WARNING indicates a potential danger that requires correct procedures or practices to avoid personal injury. A DANGER is only used when your action or lack of action may cause serious injury or even death.
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Page 6: Kit Components
3. KIT COMPONENTS SG18TE KIT COMPONENTS 1 x SG18TE Tool 1 x Spreading Plug with Gauge 1 x 5 mm Allen Key 1 x Safety Block 2 x M60 Collets 1 x Instruction Manual 1 x Carry-Case with Protective Foam Inserts... -
Page 7: Technical Data
4. TECHNICAL DATA SG18TE TECHNICAL DATA Spreading force = 18 tonnes per tool It is recommended that tools are used in pairs, giving 2 x 18 = 36 tonnes Pressure 1000 3000 5000 7000 10000 Spreading force 12.6 Spreading distance = 0 - 100mm (0 - 3.94”) -
Page 8: How The Secure-Grip In-Line Hydraulic Tools Work
5. HOW THE SECURE-GRIP IN-LINE HYDRAULIC TOOLS WORK The spreading plug is inserted SPREADING PLUG and the drive nut is tightened locking the the spreading plug The complete tool is then fully COMPLETE TOOL hole and the drive nut is tightened locking the tool into The hydraulic hoses and hand pumps are attached... -
Page 9: Installation And Operation
It is important that the correct size of collet is used! Collet type Minimum Maximum Metric coarse UNC bolt Tool bolt-hole bolt-hole bolt diameter diameter SG18TE M64 2 ½” SG18TE M70 2 ¾” SG18TE M76 3” SG25TE M80 3 SG25TE SG25TE M90 3 ½” SG25TE M95 3 ¾”... -
Page 10: Collet Selection Based On Bolt-Hole Measurment
6.2 COLLET SELECTION BASED ON BOLT-HOLE MEASUREMENT Note: It is important that the vernier calliper is held in the middle of the hole which is worn, damaged or distorted, as these actions may result in the selection of an incorrect size of collet To ensure a true measurement is taken, hold the vernier calliper: SECURE-GRIP IN-LINE HYDRAULIC FLANGE SPREADERS PAGE 8... - Page 11 MINOR FIGURE FIGURE Grip Tool Range chart in section 11, page 27. For example: 68mm falls within the 63mm minimum and is the SG18TE. MINOR FIGURE If the measurement contains fractions of a millimetre the method of reading the vernier calliper is slightly different.
- Page 12 Each tool in the Secure-Grip range comes with the appropriate sizes of collets for that - slide the collet over the collet holder - measure the centre section of the collet with the vernier calliper COLLET Centre Collet type Min. Max.
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Page 13: Collet Removal And Replacement
6.3 COLLET REMOVAL AND REPLACEMENT and the collet on the spreading plug: M60 COLLETS M64 COLLETS SPREADING PLUG ASSEMBLY COLLET HOLDER ASSEMBLY CYLINDER ASSEMBLY M70 COLLETS TOOL COLLET DRIVE DRIVE Unscrew the collet holder CONE Slide the collet holder PISTON ROD Unscrew the drive nut Slide the drive cone off Slide the collet off... - Page 14 CAUTION: Is is essential that the collet holder is screwed fully into the injury to the operator may result. Incorrect: Do not use with the indicator dowel in this position. The collet holder must Correct: green tick. The tool is now ready to use.
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Page 15: Standard Installation And Operation
6.4 STANDARD INSTALLATION AND OPERATION Before attaching the tool ensure at least degrees apart with nuts loosened spreading. VERNIER DEPTH LOCKING CALLIPER GAUGE SCREW using the vernier calliper provided. Lock the calliper in screw SPREADING PLUG Insert the depth gauge part of the Insert the spreading plug into the until it touches the end of the depth Tighten the drive nut with the ‘C’... - Page 16 Fit the complete tool into the COMPLETE TOOL touches the spreading plug Tighten the drive nut to lock the SECURE-GRIP IN-LINE HYDRAULIC FLANGE SPREADERS PAGE 14 OPERATOR INSTRUCTION MANUAL...
- Page 17 Connect the hand pumps using the HAND PUMP hydraulic hoses supplied, ensuring HYDRAULIC HOSE that all couplers are fully hand are closed hand tight. MEASURE Prime the hand pumps, increasing DISTANCE the pressure on each tool spreading distance is 100 mm spreading distance is 120 mm MAX.
- Page 18 Following any maintenance works The release valves on the hand RELEASE VALVE clockwise gently and evenly, adjusting as necessary to keep the fully closed and there is no load on SECURE-GRIP IN-LINE HYDRAULIC FLANGE SPREADERS PAGE 16 OPERATOR INSTRUCTION MANUAL...
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Page 19: Access Gap Installation And Operation
6.5 ACCESS GAP INSTALLATION AND OPERATION The Secure-Grip tools are also ideal for use spreading plugs is unnecessary as spacers FIXING SCREW 50 mm ADAPTER 12.5 mm SPACER PLATE Insert the spacer into the access gap and hold it in position using one THUMB SCREW Insert the complete tool into the... -
Page 20: Restricted Access Installation And Operation
6.6 RESTRICTED ACCESS INSTALLATION AND OPERATION RESTRICTED with the vernier calliper provided ACCESS VERNIER CALLIPER Remove the drive nut from the SPREADING PLUG spreading plug and position it restriction as shown. With the nut removed ensure the drive cone does not fall or slide off the spreading plug during installation. -
Page 21: Examination, Maintenance And Storage
7. EXAMINATION, MAINTENANCE AND STORAGE DRIVE DRIVE Unscrew the collet holder CONE Slide the collet holder PISTON ROD Unscrew the drive nut Slide the drive cone and collet off Unscrew the drive nut from the spreading plug Slide the drive cone and collet off Remove the nylon washers NYLON... - Page 22 Unscrew the piston rod from the PISTON ROD Unscrew the indicator dowels to INDICATOR SAFETY DOWEL SPRING release the spring collar and safety spring SPRING COLLAR Clean all components with a rag and attention to the collets, collet holder Smear all mating surfaces with a disulphide grease such as Rocol Sapphire Hi-Load 2.
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Page 23: Parts Lists
8. PARTS LISTS SG18TE SPREADING PLUG PARTS LIST ITEM PART No. DESCRIPTION QUANTITY 666001-01 COLLET PLUG 663101-02 M60 SPRING RING 633501-02 M64 SPRING RING 633701-02 M70 SPRING RING 663001-01 M60 COLLET 663401-01 M64 COLLET 633601-01 M70 COLLET 662201-01 DRIVE CONE... - Page 24 SG25TE SPREADING PLUG PARTS LIST ITEM PART No. DESCRIPTION QUANTITY 676001-01 COLLET PLUG 672201-02 DRIVE CONE 672101-04 THRUST WASHER 675501-02 DRIVE TUBE 672001-02 DRIVE NUT 662601-01 SPANNER 312301-02 SPANNER SLEEVE SG25TE ACTUATOR PARTS LIST ITEM PART No. DESCRIPTION QUANTITY 672301-01 COLLET HOLDER 672201-02 DRIVE CONE...
- Page 25 HP350S HAND PUMP PUMP PUMP ITEM PART No. DESCRIPTION ITEM PART No. DESCRIPTION QUANTITY QUANTITY QUANTITY QUANTITY 710101-01 PUMP HOUSING 715800-01 SERVICE KIT H: 715100-01 SERVICE KIT A: - STEEL BALL - OIL FILTER - SPRING END CAP - O-RING - L.P.
- Page 26 HP550S HAND PUMP PUMP PUMP ITEM PART No. DESCRIPTION ITEM PART No. DESCRIPTION QUANTITY QUANTITY QUANTITY QUANTITY 716300-01 SERVICE KIT M: 710101-01 PUMP HOUSING - GAUGE COUPLER 730601-01 RESERVOIR FEMALE 715300-01 SERVICE KIT C: - COUPLER - O-RING - PORT GAUGE - BACK-UP RING ADAPTOR - H.P.
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Page 27: Weights And Dimensions
9. WEIGHTS AND DIMENSIONS SG18TE WEIGHTS AND DIMENSIONS CLOSED DIMENSIONS OPEN DIMENSIONS 618 mm 718 mm (24.35 " ) (28.27 " ) 126 mm (4.96") SPREADING PLUG DIMENSIONS 282 mm (11.11") 75 mm (2.96") SG25TE WEIGHTS AND DIMENSIONS CLOSED DIMENSIONS... -
Page 28: Troubleshooting
10. TROUBLESHOOTING The release valve is in the retract Close the release valve CLOSE RELEASE VALVE One or more of the connectors are Check all connectors are fully tightened and the release valve is in the not fully tightened and the fully closed position hydraulic oil cannot pass through from the pump to the cylinder... - Page 29 minimal and feels spongy xxxxxxxxx Use the airlock removal the hydraulic system procedure as follows: OPEN RELEASE Connect the hand pump to the VALVE tool with the hydraulic hose Close the release valve on the pump, and prime the pump until the hydraulic cylinder is fully extended and a small pressure is achieved...
- Page 30 A collet which is too selected, or the collet a damaged or non- DRIVE If the jammed collet is on the collet holder: 1. Release all hydraulic pressure from valve anti-clockwise 2. Remove the hydraulic hose from from the collet holder COLLET 4.
- Page 31 A collet which is too another two, three or four tools depending on the spreading force required. Removal selected, or the collet a damaged or non- 1. Release all hydraulic turning the release valve anti-clockwise 2. Remove the hydraulic hose 3.
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Page 32: Secure-Grip Tool Range
SG13TE hydraulic SG13TE hydraulic SG13TE hydraulic SG15TE hydraulic 47.5 SG15TE hydraulic 50.5 SG15TE hydraulic 55.5 SG18TE in-line hydraulic 59.5 SG18TE in-line hydraulic SG18TE in-line hydraulic SG25TE in-line hydraulic SG25TE in-line hydraulic SG25TE in-line hydraulic SG25TE in-line hydraulic SG25TE in-line hydraulic... -
Page 33: Range Of Application Charts
12. RANGE OF APPLICATION CHARTS see page 29 ANSI compact see page 30 see page 30 reducing see page 31 see page 32 threaded see page 32 weldneck see page 33 see page 33 lapped see page 33 ASME series A weld neck see page 34 series A lapped see page 35... -
Page 34: Spo
SG11TM SG13TE SG15TE SG4TM SG6TM SG6TM SG11TM SG13TE SG15TE SG4TM SG6TM SG6TM SG11TM SG15TE SG15TE SG4TM SG4TM SG6TM SG11TM SG13TE SG18TE SG18TE SG4TM SG4TM SG11TM SG11TM SG13TE SG18TE SG18TE SG4TM SG6TM SG11TM SG11TM SG15TE SG18TE SG25TE SG4TM SG6TM SG11TM SG13TE... -
Page 35: Ansi Compact
SG15TE SG4TM SG6TM SG11TM SG11TM SG13TE SG4TM SG11TM SG11TM SG13TE SG15TE SG6TM SG11TM SG11TM SG13TE SG15TE SG11TM SG11TM SG13TE SG15TE SG18TE SG11TM SG13TE SG13TE SG15TE SG18TE SG6TM SG13TE SG15TE SG18TE SG11TM SG13TE SG15TE SG25TE SG11TM SG15TE SG18TE SG25TE Class 1500... -
Page 36: Reducing
SG4TM SG4TM SG6TM SG6TM SG11TM SG11TM SG15TE SG4TM SG6TM SG6TM SG11TM SG11TM SG13TE SG15TE SG6TM SG6TM SG11TM SG11TM SG11TM SG15TE SG18TE SG6TM SG11TM SG11TM SG11TM SG11TM SG15TE SG18TE SG6TM SG11TM SG11TM SG11TM SG13TE SG15TE SG6TM SG11TM SG11TM SG13TE SG13TE SG18TE... -
Page 37: Threaded
Class PN16 PN25 PN40 PN64 PN100 Nominal collet tool collet tool collet tool collet tool collet tool pipe size SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG6TM SG4TM SG4TM SG4TM SG4TM SG6TM SG4TM SG4TM... -
Page 38: Weldneck
DIN weldneck Class PN16 PN25 PN40 PN64 PN100 PN160 Nominal collet tool collet tool collet tool collet tool collet tool collet tool pipe size SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG4TM SG6TM SG6TM SG4TM... -
Page 39: Asme Series A Weld Neck
SG4TM SG4TM SG6TM SG6TM SG11TM SG11TM SG15TE SG4TM SG6TM SG6TM SG11TM SG11TM SG13TE SG15TE SG6TM SG6TM SG11TM SG11TM SG11TM SG15TE SG18TE SG6TM SG11TM SG11TM SG11TM SG11TM SG15TE SG18TE SG6TM SG11TM SG11TM SG11TM SG13TE SG15TE SG6TM SG11TM SG11TM SG13TE SG13TE SG18TE... - Page 40 SG6TM SG6TM SG11TM SG11TM SG15TE SG4TM SG6TM SG6TM SG11TM SG11TM SG13TE SG15TE SG6TM SG6TM SG11TM SG11TM SG11TM SG15TE SG18TE SG6TM SG11TM SG11TM SG11TM SG11TM SG15TE SG18TE ASME series A socket welded Class 1500 Nominal collet tool collet tool collet tool...
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Page 41: Api 6B Weld Neck
API 6B weld neck Class Nominal collet tool collet tool collet tool pipe size SG4TM SG6TM SG6TM SG4TM SG6TM SG6TM SG4TM SG6TM SG11TM SG6TM SG11TM SG11TM SG6TM SG11TM SG13TE SG6TM SG11TM SG11TM SG11TM SG11TM SG13TE SG11TM SG11TM SG15TE Class Nominal collet tool collet... - Page 42 SECURE-GRIP IN-LINE HYDRAULIC FLANGE SPREADERS PAGE 40 OPERATOR INSTRUCTION MANUAL...
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