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MUTRADE Hydro-Park 1127 User Manual

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MUTRADE INDUSTRIAL CORP.
USER
MANUAL
FOR INSTALLATION, OPERATION
AND MAINTENANCE
OF TWO POST CAR PARKING LIFTS
Applicable Model
Hydro-Park
Read this entire manual carefully and completely before
Installation or operation of the lift.
1127
&
1123

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  • Page 1 MUTRADE INDUSTRIAL CORP. USER MANUAL FOR INSTALLATION, OPERATION AND MAINTENANCE OF TWO POST CAR PARKING LIFTS Applicable Model Hydro-Park 1127 & 1123 Read this entire manual carefully and completely before installation or operation of the lift.
  • Page 2 CATALOG 1.IMPORTANT SAFETY INSTRUCTIONS MUTRADE INDUSTRIAL CORP. 2.OVERVIEW OF THE MACHINE 3.PACKAGE 4.INSTALLATION 5.HYDRAULIC & ELECTRICAL 6.STANDARD PARTS 7.OPERATION 8.SURFACE CLEANING & PROTECTION 9.MAINTENANCE & SERVICING Manufacturer: Qingdao Hydro Park Machinery Co., Ltd. Address: No. 106 Haier Road, Tongji Street Office, PACKING LIST Jimo District, Qingdao, P.R.
  • Page 3 55℃ and for short periods not exceed 24 hours at up to +70℃. Hydro-Park 1127 & 1123 are designed for cars parking under stated maximum weight, any other use is to be considered improper and irra�onal and thus highly forbidden. The constructor cannot be held responsibili�es for any damage or injuries caused by an improper use or by the non-observance of the following instruc�ons.
  • Page 4 Hydro-Park 1127 & 1123 USER MANUAL 1.3.10 If not to be used anymore, it’s recommended to turn off the power supply, empty the oil tank and dispose the fluid properly according to local regula�ons. 1.3.11 If the parking li� is to be le� unused for a long period, it’s recommended to: ■1.3.11.1 Turn off...
  • Page 5 2.1 Product Introduction The Hydro-Park 1127 and 1123 are the latest version of two post parking li� developed by Mutrade. A two post parking li� mainly consists of two posts, two carriages, one cylinder, one control box, one opera�on panel, one power pack and one pla�orm covered by waving plates.
  • Page 6 Hydro-Park 1127 & 1123 USER MANUAL 2.4 Dimensions of standard models 2100mm 1532mm 2382mm 3990mm 2547mm (3) Dimensions of Hydro-Park 1127 2100mm 1520mm 2382mm 3766mm 2547mm (4) Dimensions of Hydro-Park 1123...
  • Page 7 Hydro-Park 1127 & 1123 USER MANUAL 2.5 Sharing post feature Unit A Unit A Unit A Clear platform Clear platform Clear platform Total width Total width Total width width width width required required required 2547 2100 4929 2100 7311 2100...
  • Page 8 Hydro-Park 1127 & 1123 Package Hydro-Park 1127 & 1123 are packed by packing frame, straps and paper board to avoid damage during the transporta�on. One unit of mechanical structure contains one flatpack from the posts package and one from pla�orm package.
  • Page 9 Hydro-Park 1127 & 1123 USER MANUAL Installation 4.1 Important note 4.1.1 Before install the parking li�, please read and learn the safety warning in detail 4.1.2 Keep the working site dry, clean and �dy. 4.1.3 Check the working environment of the product. Do not leave the products in the rain. Do not use the product in the damp environment.
  • Page 10 USER MANUAL Hydro-Park 1127 & 1123 4.2.9 The proper wiring route from main power supply to the parking li� is good for easier installa�on and long-term usage. Make sure all wires are connected correctly and protected well. 4.2.10 Draw up posi�ons of the post baseplates with chalk with less than 3mm tolerance.
  • Page 11 USER MANUAL Hydro-Park 1127 & 1123 4.5 Assembly 4.5.1 Place the le� and right carriage onto post, with the le� and right carriage facing to the other. (9) Primary post with le� carriage and subsidiary post with right carriage 4.5.2 Fix the top cover plate onto each post by bolts.
  • Page 12 Hydro-Park 1127 & 1123 USER MANUAL 4.5.3 Fix one end of the balance chain to the chain fixture on the bo�om of the primary post (on which the power pack, control box and control arm will be installed). Keep chains clean and away from dirt during installa�on.
  • Page 13 USER MANUAL Hydro-Park 1127 & 1123 4.5.5 Make the oil hose go through the inside from the top to the bo�om of primary post. Temporarily fix the two ends of oil hose onto the primary post by adhesive tape or cable �es, to avoid oil hose falling out when erec�ng the post.
  • Page 14 USER MANUAL Hydro-Park 1127 & 1123 4.5.7 Fix the limit switch onto the top cover plate of primary post. If the li�ing height is customized, the limit switch will be mounted onto slide rail of primary post with below bracket shown in picture (18). The moun�ng posi�on is determined by...
  • Page 15 USER MANUAL Hydro-Park 1127 & 1123 4.5.8 Make the wire of photocell sensor go through from the cable hole of photocell sensor to the cable hole above control arm. (19) Wire holes of photocell sensor 4.5.9 Fix the photocell sensor onto the primary post by bolts.
  • Page 16 USER MANUAL Hydro-Park 1127 & 1123 4.5.11 Erect the primary post at specified posi�on according to lines drawn on the slab. Slide the carriage to the height of lowest locking hole to make the carriage is locked automa�cally at the lowest locking posi�on.
  • Page 17 USER MANUAL Hydro-Park 1127 & 1123 4.5.13 To fix the anchor bolts, drill holes on the ground by electric drill with drill diameter 12mm at the posi�ons of anchor bolt holes on the base of post. Then hammer the anchor bolts ver�cally into ground with approx. 130mm deep.
  • Page 18 USER MANUAL Hydro-Park 1127 & 1123 4.5.16 Fix le� side beam onto le� carriage, and right side beam onto right carriage by bolts. Make sure every bolt goes outwards from the pla�orm. (26) Le� and right side beam (27) Bolts direc�on...
  • Page 19 USER MANUAL Hydro-Park 1127 & 1123 4.5.17 Fix the back board and three connec�on rods with le� and right side beam at exact posi�ons shown as below. Do not fasten the nuts at the moment, to provide enough space for waving plates assembly.
  • Page 20 (32) Adjustable screw rod on top cover plate 4.5.20 Place all the waving plates one by one from the back to the front. There are 16 pieces of waving plates for Hydro-Park 1127, and 15 pieces for Hydro-Park 1123. (33) Waving plates...
  • Page 21 Hydro-Park 1127 & 1123 USER MANUAL 4.5.21 In the front of pla�orm, fix the ramp with le� and right side beam. (34) Ramp 4.5.22 Fix one end of li�ing chain to the chain fixture on the bo�om of primary post.
  • Page 22 Hydro-Park 1127 & 1123 USER MANUAL 4.5.23 Erect the cylinder at specified posi�on on the bo�om of primary post. Then fix the cylinder bracket with the primary post by bolt. Adjust the screw to make sure the cylinder is standing ver�cally.
  • Page 23 USER MANUAL Hydro-Park 1127 & 1123 4.5.25 Make the other end of the li�ing chain go through the chain wheel of cylinder head, then fixed to the chain fixture on le� carriage of primary post. (39) Assembly of li�ing chain 4.5.26...
  • Page 24 USER MANUAL Hydro-Park 1127 & 1123 4.5.27 Fill the power pack with 10L hydraulic oil. Note: In normal temperature, hydraulic oil L-HV 46# is recommend, and 32# for low temperature. Viscosity of hydraulic oil should be 15 – 46 cst. Hydraulic oil AFT Dexron III is acceptable as well. Biodegradable hydraulic oil can be used as long as it’s abrasion-resistant and compa�ble with NBR O ring.
  • Page 25 USER MANUAL Hydro-Park 1127 & 1123 4.5.28 Make the wire of opera�on panel go through the inside of control arm from the front end to the rear end, then go into the cable hole of control arm and out from the above cable hole.
  • Page 26 USER MANUAL Hydro-Park 1127 & 1123 4.5.31 By going through the cable holes in the bo�om of control box, connect the wires of limit switch, motor, solenoid valve, photocell sensor and opera�on panel to corresponding points on electrical board in the control box.
  • Page 27 USER MANUAL Hydro-Park 1127 & 1123 4.5.33 Keep turning the key switch on the opera�on panel to make the pla�orm go up to the height about 1.8 meters. 4.5.34 Fix the electromagnet onto its bracket, and connect the front part of electromagnet, locking spring and ar�culated bearing, then fix the ar�culated bearing with locking block on carriage by torsional spring, locking spring...
  • Page 28 USER MANUAL Hydro-Park 1127 & 1123 4.5.35 Fix all the waving plates by bolts. 4.5.36 Make the wires of two electromagnets connected together, then lead in to control box by spring wire. (51) Connec�on of electromagnet wires 4.5.37 By Adjus�ng the nut on adjustable screw rod to make the balance chain �ghter or looser, make sure the pla�orm is always level.
  • Page 29 USER MANUAL Hydro-Park 1127 & 1123 4.5.39 Fasten all the bolts except anchor bolts if no problem is found a�er 5 �mes of up and down movements. Check rota�on of chain wheels, tension of chains and smoothness of pla�orm moving.
  • Page 30 USER MANUAL Hydro-Park 1127 & 1123 Hydraulic & Electrical 5.1 Hydraulic diagram Filler Cylinder Motor Solenoid valve Gear pump Thro�le valve Relief valve Oil tank One-way valve...
  • Page 31 Oil inlet Cau�on: Serious malfunc�on even human injury may occur if not properly follow adjustment method requested by manufacturer. Contact Mutrade or local Mutrade partner for permission and technical support before adjustment. 5.2.1 Se�ng pressure adjustment of pressure relief valve Unscrew cap from pressure relief valve, and rotate inner adjus�ng screw to reset pressure.
  • Page 32 USER MANUAL Hydro-Park 1127 & 1123 5.3 Electrical diagram Note: The above diagram is for single phase powere supply only. Please contact Mutrade or local Mutrade partner for 3-phase power supply.
  • Page 33 USER MANUAL Hydro-Park 1127 & 1123 5.4 Wiring diagram...
  • Page 34 USER MANUAL Hydro-Park 1127 & 1123 Standard Parts Hydro-Park 1127 Item Name Spec. Quantity Hexagon Socket Screw M10*15 2 Pieces Cross Recessed Pan Head Screw M5*10 4 Pieces Flat washer 4 Pieces Hexagon Bolt M12*45 12 Sets Hexagon Bolt M14*100...
  • Page 35 USER MANUAL Hydro-Park 1127 & 1123 Hydro-Park 1127 Spec. Quantity Item Name M20*110 8 Sets Hexagon Bolt φ1.8 2 Pieces Locking Spring Loking Pull Rod 2 Pieces Ar�culated Bearing 2 Pieces...
  • Page 36 Hydro-Park 1127 & 1123 USER MANUAL Hydro-Park 1127 Spec. Quantity Item Name M14*40 4 Sets Hexagon Bolt M14*40 4 Sets Hexagon Bolt M14*40 4 Sets Hexagon Bolt M14*40 4 Sets Hexagon Bolt M14*40 2 Sets Hexagon Bolt M14*40 2 Sets...
  • Page 37 USER MANUAL Hydro-Park 1127 & 1123 Hydro-Park 1127 Spec. Quantity Item Name Hexagon Bolt M10*30 8 Sets Split Pin 1.6*20 8 Pieces Hexagon Bolt M6*35 2 Pieces Screw nut 2 Pieces Hexagon Bolt M20*55 8 Sets...
  • Page 38 USER MANUAL Hydro-Park 1127 & 1123 Hydro-Park 1127 Spec. Quantity Item Name M12*160 18 Sets Bolted Anchor Bolt...
  • Page 39 USER MANUAL Hydro-Park 1127 & 1123 Hydro-Park 1127 Item Name Spec. Quantity M8*25 4 Pieces Hexagon Bolt M8*25 4 Pieces Hexagon Bolt M8*25 4 Pieces Hexagon Bolt M8*25 51 Sets Hexagon Bolt M8*25 36 Sets Hexagon Bolt...
  • Page 40 2700kg and Hydro-Park 1123 is 2300kg. 7.3.5 The wheel base of vehicle parked on the pla�orm should not be more than 2900mm for Hydro-Park 1127 and 2700mm for Hydro-Park 1123, and the total height of vehicle parked under pla�orm should be not more than 2050mm.
  • Page 41 ■8.1.3.2 Posts, post bases and post mounts are to be cleaned of dirt deposits. Recommended frequency: At least 2 x yearly ■8.1.3.3 Dry clean the pits, swept-clean. Cau�on: Risk to life and limb! Before cleaning the ground/pits it is essen�al to request your local Mutrade partner to secure the parking li�s. 8.1.4 Disposal For the proper disposal the local authori�es, such as municipal authori�es, environmental protec�on office or...
  • Page 42 USER MANUAL Hydro-Park 1127 & 1123 Recommended frequency: If required for op�cal reasons ■8.2.1.2 Iron oxide (rust) caused, for example, by mechanical loading, wear, road salt deposits, insufficient or neglected care. Care measures by means of lightly rubbing down the damaged surface with grinding wool grain A 280 medium fine.
  • Page 43 Hydro-Park 1127 & 1123 USER MANUAL Maintenance & Servicing 9.1 General maintenance 9.1.1 Make sure the power is off and no accidental movement of the parking li� before any maintenance work. 9.1.2 If the equipment will be not in service for a long �me, the main power supply should be turned off to avoid any accident and to save energy.
  • Page 44 USER MANUAL Hydro-Park 1127 & 1123 9.2.10 Check whether the photocell sensor works correctly if the pla�orm only descends with buzzer and warning light on when keep turning DOWN. 9.2.11 Open the vent valve on the cylinder to make some air inside of cylinder released, if the pla�orm jounces when li�s up.
  • Page 45 Se�ng pressure of pressure relief valve Turn up se�ng pressure of pressure is too low relief valve (with permission of Mutrade) Replace hydraulic oil, clean inlet Hydraulic oil deteriorates or is dirty filter and oil tank Broken gear pump...
  • Page 46 USER MANUAL Hydro-Park 1127 & 1123 Valve element of one-way valve is blocked One-way valve to be cleaned or replaced Pressure cannot Valve element of solenoid valve is blocked Solenoid valve to be cleaned or replaced be maintained after platform Fi�ng of outlet pipe is not fastened or...
  • Page 47 USER MANUAL Hydro-Park 1127 & 1123 9.4 Maintenance and servicing of cylinder Only trained and qualified staff is allowed to do inspec�on, maintenance and service work of cylinder. 9.4.1 Inspec�on of cylinder Before installa�on and usage of cylinder: ■9.4.1.1 Check if the cylinder specifica�ons, such as bore diameter, rod diameter, stroke length, etc. match the model of purchased parking li�.
  • Page 48 USER MANUAL Hydro-Park 1127 & 1123 Overlarge cushion clearance Reduce cushion clearance One-way valve/thro�le valve failure in One-way valve/thro�le valve to be repaired Pressure shock cushion device Overlarge pressure in cushion chamber due Diameter and length of cushion chamber to undersized volume to be increased Oversize or undersize fit clearance...
  • Page 49 USER MANUAL Hydro-Park 1127 & 1123 9.5 Inspection of hydraulic oil Hydraulic oil, as transmission medium in hydraulic transmission system, makes mechanism and parts in hydraulic system lubricated, cooled and rust-proof. The pressure, temperature and flow speed of hydraulic transmission system changes a lot in large ranges, so the different quali�es of hydraulic oil have direct effect upon working...
  • Page 50 Powder coa�ng Cover plate of pla�orm Powder coa�ng Cylinder Black Power pack Carton packing Accessory box Carton packing Waving plates 16 (Hydro-Park 1127) / 15 (Hydro-Park 1123) Galvanized Li�ing chain Carton packing Balance chain Carton packing Control box Carton packing...
  • Page 51 MUTRADE shall repair or replace at their op�on for the defected parts during the warranty period which proved upon inspec�on to be defec�ve. Mutrade will NOT responsible for any costs other than the value of the defected parts and the delivery cost of the parts.
  • Page 52 USER MANUAL Hydro-Park 1127 & 1123 CERTIFICATE...

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Hydro-park 1123

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