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MUTRADE Hydro-Park 1127 User Manual

Two post car parking lifts
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MUTRADE INDUSTRIAL CORP.
USER
MANUAL
FOR INSTALLATION, OPERATION
AND MAINTENANCE
OF TWO POST CAR PARKING LIFTS
Applicable Model
Hydro-Park
Read this entire manual carefully and completely before
installation or operation of the lift.
1127
&
1123

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  • Page 1 MUTRADE INDUSTRIAL CORP. USER MANUAL FOR INSTALLATION, OPERATION AND MAINTENANCE OF TWO POST CAR PARKING LIFTS Applicable Model Hydro-Park 1127 & 1123 Read this entire manual carefully and completely before installation or operation of the lift.
  • Page 2 CATALOG 1.IMPORTANT SAFETY INSTRUCTIONS MUTRADE INDUSTRIAL CORP. 2.OVERVIEW OF THE MACHINE 3.PACKAGE 4.INSTALLATION 5.HYDRAULIC & ELECTRICAL 6.STANDARD PARTS 7.OPERATION 8.SURFACE CLEANING & PROTECTION 9.MAINTENANCE & SERVICING Manufacturer: Qingdao Hydro Park Machinery Co., Ltd. Address: PACKING LIST No. 106 Haier Road, Tongji Street Office, Jimo District, Qingdao, P.R.

  • Page 3: Important Safety Instructions

    55℃ and for short periods not exceed 24 hours at up to +70℃. Hydro-Park 1127 & 1123 are designed for cars parking under stated maximum weight, any other use is to be considered improper and irrational and thus highly forbidden. The constructor cannot be held responsibilities for any damage or injuries caused by an improper use or by the non-observance of the following instructions.

  • Page 4: Warning Signs

    USER MANUAL Hydro-Park 1127 & 1123 1.3.10 If not to be used anymore, it’s recommended to turn off the power supply, empty the oil tank and dispose the fluid properly according to local regulations. 1.3.11 If the parking lift is to be left unused for a long period, it’s recommended to: ■1.3.11.1 Turn off...
  • Page 5 2.1 Product Introduction The Hydro-Park 1127 and 1123 are the latest version of two post parking lift developed by Mutrade. A two post parking lift mainly consists of two posts, two carriages, one cylinder, one control box, one operation panel, one power pack and one platform covered by waving plates.
  • Page 6 USER MANUAL Hydro-Park 1127 & 1123 2.4 Dimensions of standard models 2100mm 1726mm 2386mm 4081mm 2551mm 4214mm (3) Dimensions of Hydro-Park 1127 2100mm 2386mm 1726mm 3858mm 2551mm 4217mm (4) Dimensions of Hydro-Park 1123 MUTRADE INDUSTRIAL CORP.
  • Page 7 USER MANUAL Hydro-Park 1127 & 1123 2.5 Sharing post feature Unit A Unit A Unit A Total width Clear platform Total width Clear platform Total width Clear platform required width required width required width 2551 2100 4937 2100 7323 2100...
  • Page 8 Hydro-Park 1127 & 1123 USER MANUAL Package Hydro-Park 1127 & 1123 are packed by packing frame, straps and paper board to avoid damage during the transportation. One unit of mechanical structure contains one flatpack from the posts package and one from platform package.

  • Page 9: Installation

    USER MANUAL Hydro-Park 1127 & 1123 Installation 4.1 Important note 4.1.1 Before install the parking lift, please read and learn the safety warning in detail 4.1.2 Keep the working site dry, clean and tidy. 4.1.3 Check the working environment of the product. Do not leave the products in the rain. Do not use the product in the damp environment.
  • Page 10 USER MANUAL Hydro-Park 1127 & 1123 4.2.9 The proper wiring route from main power supply to the parking lift is good for easier installation and long-term usage. Make sure all wires are connected correctly and protected well. 4.2.10 Draw up positions of the post baseplates with chalk with less than 3mm tolerance.
  • Page 11 USER MANUAL Hydro-Park 1127 & 1123 4.5 Assembly 4.5.1 Place the left and right carriage onto post, with the left and right carriage facing to the other. (9) Primary post with left carriage and subsidiary post with right carriage 4.5.2 Fix the top cover plate onto each post by bolts.
  • Page 12 USER MANUAL Hydro-Park 1127 & 1123 4.5.3 Fix one end of the balance chain to the chain fixture on the bottom of the primary post (on which the power pack, control box and control arm will be installed). Keep chains clean and away from dirt during installation.
  • Page 13 USER MANUAL Hydro-Park 1127 & 1123 4.5.5 Make the oil hose go through the inside from the top to the bottom of primary post. Temporarily fix the two ends of oil hose onto the primary post by adhesive tape or cable ties, to avoid oil hose falling out when erecting the post.
  • Page 14 USER MANUAL Hydro-Park 1127 & 1123 4.5.7 Fix the limit switch onto the top cover plate of primary post. If the lifting height is customized, the limit switch will be mounted onto slide rail of primary post with below bracket shown in picture (18). The mounting position is determined by maximum lifting height needed.
  • Page 15 USER MANUAL Hydro-Park 1127 & 1123 4.5.8 Make the wire of photocell sensor go through from the cable hole of photocell sensor to the cable hole above control arm. (19) Wire holes of photocell sensor 4.5.9 Fix the photocell sensor onto the primary post by bolts.
  • Page 16 USER MANUAL Hydro-Park 1127 & 1123 4.5.11 Erect the primary post at specified position according to lines drawn on the slab. Slide the carriage to the height of lowest locking hole to make the carriage is locked automatically at the lowest locking position.
  • Page 17 USER MANUAL Hydro-Park 1127 & 1123 4.5.13 To fix the anchor bolts, drill holes on the ground by electric drill with drill diameter 12mm at the positions of anchor bolt holes on the base of post. Then hammer the anchor bolts vertically into ground with approx. 130mm deep.
  • Page 18 USER MANUAL Hydro-Park 1127 & 1123 4.5.16 Fix left side beam onto left carriage, and right side beam onto right carriage by bolts. Make sure every bolt goes outwards from the platform. (26) Left and right side beam (27) Bolts direction (28) Bolts direction MUTRADE INDUSTRIAL CORP.
  • Page 19 Hydro-Park 1127 & 1123 USER MANUAL 4.5.17 Fix the back board and three connection rods with left and right side beam at exact positions shown as below. Do not fasten the nuts at the moment, to provide enough space for waving plates assembly.
  • Page 20 (32) Adjustable screw rod on top cover plate 4.5.20 Place all the waving plates one by one from the back to the front. There are 16 pieces of waving plates for Hydro-Park 1127, and 15 pieces for Hydro-Park 1123. (33) Waving plates MUTRADE INDUSTRIAL CORP.
  • Page 21 USER MANUAL Hydro-Park 1127 & 1123 4.5.21 In the front of platform, fix the ramp with left and right side beam. (34) Ramp 4.5.22 Fix one end of lifting chain to the chain fixture on the bottom of primary post.
  • Page 22 USER MANUAL Hydro-Park 1127 & 1123 4.5.23 Erect the cylinder at specified position on the bottom of primary post. Then fix the cylinder bracket with the primary post by bolt. Adjust the screw to make sure the cylinder is standing vertically.
  • Page 23 USER MANUAL Hydro-Park 1127 & 1123 4.5.25 Make the other end of the lifting chain go through the chain wheel of cylinder head, then fixed to the chain fixture on left carriage of primary post. (39) Assembly of lifting chain 4.5.26...
  • Page 24 USER MANUAL Hydro-Park 1127 & 1123 4.5.27 Fill the power pack with 10L hydraulic oil. Note: In normal temperature, hydraulic oil L-HV 46# is recommend, and 32# for low temperature. Viscosity of hydraulic oil should be 15 – 46 cst. Hydraulic oil AFT Dexron III is acceptable as well. Biodegradable hydraulic oil can be used as long as it’s abrasion-resistant and compatible with NBR O ring.
  • Page 25 Hydro-Park 1127 & 1123 USER MANUAL 4.5.28 Make the wire of operation panel go through the inside of control arm from the front end to the rear end, then go into the cable hole of control arm and out from the above cable hole.
  • Page 26 USER MANUAL Hydro-Park 1127 & 1123 4.5.31 By going through the cable holes in the bottom of control box, connect the wires of limit switch, motor, solenoid valve, photocell sensor and operation panel to corresponding points on electrical board in the control box.
  • Page 27 USER MANUAL Hydro-Park 1127 & 1123 4.5.33 Keep turning the key switch on the operation panel to make the platform go up to the height about 1.8 meters. 4.5.34 Fix the electromagnet onto its bracket, and connect the front part of electromagnet, locking spring and articulated bearing, then fix the articulated bearing with locking block on carriage by torsional spring, locking spring...
  • Page 28 USER MANUAL Hydro-Park 1127 & 1123 4.5.35 Fix all the waving plates by bolts. 4.5.36 Make the wires of two electromagnets connected together, then lead in to control box by spring wire. (51) Connection of electromagnet wires 4.5.37 By Adjusting the nut on adjustable screw rod to make the balance chain tighter or looser, make sure the platform is always level.
  • Page 29 USER MANUAL Hydro-Park 1127 & 1123 4.5.39 Fasten all the bolts except anchor bolts if no problem is found after 5 times of up and down movements. Check rotation of chain wheels, tension of chains and smoothness of platform moving.
  • Page 30 USER MANUAL Hydro-Park 1127 & 1123 Hydraulic & Electrical 5.1 Hydraulic diagram Filler Cylinder Moter Solenoid valve Gear pump Throttle valve Relief valve Oil tank One-way valve Hydraulic explosion-proof valve MUTRADE INDUSTRIAL CORP.
  • Page 31 Oil tank Caution: Serious malfunction even human injury may occur if not properly follow adjustment method requested by manufacturer. Contact Mutrade or local Mutrade partner for permission and technical support before adjustment. 5.2.1 Setting pressure adjustment of pressure relief valve Unscrew cap from pressure relief valve, and rotate inner adjusting screw to reset pressure.
  • Page 32 Hydro-Park 1127 & 1123 USER MANUAL 5.3 Electrical diagram MUTRADE INDUSTRIAL CORP.

  • Page 33: Wiring Diagram

    USER MANUAL Hydro-Park 1127 & 1123 5.4 Wiring diagram 12 11 10 9 UP DW YA1 YA2 PE PE 12 15 15 21 22 10 10 14 17 20 23 24 24 25 10 15 26 MUTRADE INDUSTRIAL CORP.

  • Page 34: Standard Parts

    USER MANUAL Hydro-Park 1127 & 1123 Standard Parts Hydro-Park 1127 Item Name Spec. Quantity Hexagon Socket Screw M10*15 2 Pieces Cross Recessed Pan Head Screw M5*10 4 Pieces Flat washer 4 Pieces Hexagon Bolt M12*45 12 Sets Hexagon Bolt M14*100...
  • Page 35 USER MANUAL Hydro-Park 1127 & 1123 Hydro-Park 1127 Spec. Quantity Item Name M20*110 8 Sets Hexagon Bolt φ1.8 2 Pieces Locking Spring Loking Pull Rod 2 Pieces Articulated Bearing 2 Pieces MUTRADE INDUSTRIAL CORP.
  • Page 36 USER MANUAL Hydro-Park 1127 & 1123 Hydro-Park 1127 Spec. Quantity Item Name M14*40 4 Sets Hexagon Bolt M14*40 4 Sets Hexagon Bolt M14*40 4 Sets Hexagon Bolt M14*40 4 Sets Hexagon Bolt M14*40 2 Sets Hexagon Bolt M14*40 2 Sets Hexagon Bolt MUTRADE INDUSTRIAL CORP.
  • Page 37 USER MANUAL Hydro-Park 1127 & 1123 Hydro-Park 1127 Spec. Quantity Item Name Hexagon Bolt M10*30 8 Sets Split Pin 1.6*20 8 Pieces Hexagon Bolt M6*35 2 Pieces Screw nut 2 Pieces Hexagon Bolt M20*55 8 Sets MUTRADE INDUSTRIAL CORP.
  • Page 38 USER MANUAL Hydro-Park 1127 & 1123 Hydro-Park 1127 Spec. Quantity Item Name M12*160 18 Sets Bolted Anchor Bolt MUTRADE INDUSTRIAL CORP.
  • Page 39 USER MANUAL Hydro-Park 1127 & 1123 Hydro-Park 1127 Item Name Spec. Quantity M8*25 4 Pieces Hexagon Bolt M8*25 4 Pieces Hexagon Bolt M8*25 4 Pieces Hexagon Bolt M8*25 51 Sets Hexagon Bolt M8*25 36 Sets Hexagon Bolt MUTRADE INDUSTRIAL CORP.

  • Page 40: Operation

    2700kg and Hydro-Park 1123 is 2300kg. 7.3.5 The wheel base of vehicle parked on the platform should not be more than 2900mm for Hydro-Park 1127 and 2700mm for Hydro-Park 1123, and the total height of vehicle parked under platform should be not more than 2050mm.
  • Page 41 ■8.1.3.2 Posts, post bases and post mounts are to be cleaned of dirt deposits. Recommended frequency: At least 2 x yearly ■8.1.3.3 Dry clean the pits, swept-clean. Caution: Risk to life and limb! Before cleaning the ground/pits it is essential to request your local Mutrade partner to secure the parking lifts. 8.1.4 Disposal For the proper disposal the local authorities, such as municipal authorities, environmental protection office or...
  • Page 42 USER MANUAL Hydro-Park 1127 & 1123 ■8.2.1.2 Iron oxide (rust) caused, for example, by mechanical loading, wear, road salt deposits, insufficient or neglected care. Care measures by means of lightly rubbing down the damaged surface with grinding wool grain A 280 medium fine. Paint treated surfaces.

  • Page 43: Maintenance And Servicing

    Hydro-Park 1127 & 1123 USER MANUAL Maintenance & Servicing 9.1 General maintenance 9.1.1 Make sure the power is off and no accidental movement of the parking lift before any maintenance work. 9.1.2 If the equipment will be not in service for a long time, the main power supply should be turned off to avoid any accident and to save energy.
  • Page 44 Hydro-Park 1127 & 1123 USER MANUAL 9.2.11 Open the vent valve on the cylinder to make some air inside of cylinder released, if the platform jounces when lifts up. 9.2.12 How to get the parking lift balance: (a) Lift the platform up to any locking hole above 500mm height;...
  • Page 45 Setting pressure of pressure relief valve Turn up setting pressure of pressure is too low relief valve (with permission of Mutrade) Replace hydraulic oil, clean inlet Hydraulic oil deteriorates or is dirty filter and oil tank Broken gear pump...
  • Page 46 Hydro-Park 1127 & 1123 USER MANUAL Valve element of one-way valve is blocked One-way valve to be cleaned or replaced Pressure cannot Valve element of solenoid valve is blocked Solenoid valve to be cleaned or replaced be maintained after platform Fitting of outlet pipe is not fastened or Fasten fitting of outlet pipe, or replace...
  • Page 47 Hydro-Park 1127 & 1123 USER MANUAL 9.4 Maintenance and servicing of cylinder Only trained and qualified staff is allowed to do inspection, maintenance and service work of cylinder. 9.4.1 Inspection of cylinder Before installation and usage of cylinder: ■9.4.1.1 Check if the cylinder specifications, such as bore diameter, rod diameter, stroke length, etc. match the model of purchased parking lift.
  • Page 48 USER MANUAL Hydro-Park 1127 & 1123 Overlarge cushion clearance Reduce cushion clearance One-way valve/throttle valve failure in One-way valve/throttle valve to be repaired Pressure shock cushion device Overlarge pressure in cushion chamber due Diameter and length of cushion chamber to undersized volume to be increased Oversize or undersize fit clearance...

  • Page 49: Environment Temperature

    USER MANUAL Hydro-Park 1127 & 1123 9.5 Inspection of hydraulic oil Hydraulic oil, as transmission medium in hydraulic transmission system, makes mechanism and parts in hydraulic system lubricated, cooled and rust-proof. The pressure, temperature and flow speed of hydraulic transmission system changes a lot in large ranges, so the different qualities of hydraulic oil have direct effect upon working...

  • Page 50: Packing List

    Cover plate of platform Powder coating Cylinder Black Power pack Carton packing Accessory box Carton packing Waving plates 16 (Hydro-Park 1127) / 15 (Hydro-Park 1123) Galvanized Lifting chain Carton packing Balance chain Carton packing Control box Carton packing MUTRADE INDUSTRIAL CORP.

  • Page 51: Warranty Policy

    MUTRADE shall repair or replace at their option for the defected parts during the warranty period which proved upon inspection to be defective. Mutrade will NOT responsible for any costs other than the value of the defected parts and the delivery cost of the parts.
  • Page 52 USER MANUAL Hydro-Park 1127 & 1123 CERTIFICATE MUTRADE INDUSTRIAL CORP.

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Hydro-park 1123

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