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Saftronics HPVFE Manual

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Saftronics Sailer Manual
HPVFE

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  • Page 1 Saftronics Sailer Manual HPVFE...

  • Page 2: Important User Information

    Sailer Manual HPVFE Important User Information The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Solcom&hapn (shanghai) electric. Cannot assume responsibility or liability for actual use based on the examples and diagrams.

  • Page 3: Table Of Contents

    Sailer Manual HPVFE Contents Important User Information ......................1 Preface Overview ........................... 4 Who Should Use this Manual? ....................4 Manual Conventions ......................4 Drive Frame Sizes ........................5 General Precautions ....................... 5 Catalog Number Explanation ....................6 Chapter 1 Installation/Wiring ....................7 Opening the Cover ........................
  • Page 4 Sailer Manual HPVFE Appendix B Accessories and Dimensions ..............76 Product Selection ......................... 76 Product Dimensions ......................78 Appendix C RS485 (DSI) Protocol ..................80 Network Wiring ........................80 Writing (06) Logic Command Data ................... 82 Appendix D RJ45 DSI Splitter Cable ..................86...

  • Page 5: Preface Overview

    AC Drive devices. In addition, you must have an understanding of the parameter settings and functions. Manual Conventions •In this manual we refer to the HPVFE Adjustable Frequency AC Drive as: drive, HPVFE or HPVFE Drive. •Parameter numbers and names are shown in this format: •The following words are used throughout the manual to describe an action:...

  • Page 6: Drive Frame Sizes

    Sailer Manual HPVFE Drive Frame Sizes Similar HPVFE drive sizes are grouped into frame sizes to simplify spare parts ordering, dimensioning, etc. A cross-reference of drive catalog numbers and their respective frame sizes is provided in Appendix General Precautions ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive.

  • Page 7: Catalog Number Explanation

    Sailer Manual HPVFE Catalog Number Explanation HP VF E Enterprise Code Type Series Code Voltage 02 200Vac~240Vac 04 380Vac~480Vac Number of Phases T Three-phase S Single-phase Power Rating Option 01 Bulit-in EMC Filter Catalog Number Frame Size Drive Ratings Input Voltage...

  • Page 8: Chapter 1 Installation/Wiring

    Sailer Manual HPVFE Sailer Manual HPVFE Chapter 1 Installation/Wiring This chapter provides information on mounting and wiring the HPVFE Drive. For information on… For information on… See page See page Opening the Cover Fuses and Circuit Breakers Mounting Considerations Power Wiring...

  • Page 9: Mounting

    Sailer Manual HPVFE Sailer Manual HPVFE Mounting •Mount the drive upright on a flat, vertical and level surface. –Install on 35 mm DIN Rail (for frames A and B). –Install with screws. Table 1.A Screw Mounting Recommendations Minimum Panel Thickness...

  • Page 10: Ac Supply Source Considerations

    •Do not expose to a corrosive atmosphere. AC Supply Source Considerations Ungrounded Distribution Systems ATTENTION: HPVFE drives contain protective MOVs that are referenced to ground. These devices must be disconnected if the drive is installed on an ungrounded or resistive grounded distribution system. Disconnecting MOVs...

  • Page 11: General Grounding Requirements

    Sailer Manual HPVFE Sailer Manual HPVFE Input Power Conditioning The drive is suitable for direct connection to input power within the rated voltage of the drive (see Appendix Listed in Table 1.C are certain input power conditions which may cause component damage or reduction in product life.
  • Page 12 Sailer Manual HPVFE Sailer Manual HPVFE Safety Ground - (PE) This is the safety ground for the drive that is required by code. One of these points must be connected to adjacent building steel (girder, joist), a floor ground rod or bus bar. Grounding points must comply with national and local industrial safety Regulations and/or electrical codes.

  • Page 13: Fuses And Circuit Breakers

    Fusing The HPVFE has been UL tested and approved for use with input fuses. The ratings in the table that follows are the maximum recommended values for use with each drive rating. The devices listed in this table are provided to serve as a guide.

  • Page 14: Power Wiring

    Sailer Manual HPVFE Power Wiring ATTENTION: National Codes and standards (NEC, VDE, BSI, etc.) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.
  • Page 15 Sailer Manual HPVFE Shielded Location Rating/Type Description · Standard (Option 1) 600V, 75°C or 90°C (167°F or 194°F) Four tinned copper conductors with XLPE insulation RHH/RHW-2 · Foil shield and tinned copper drain wire Belden 29501-29507 or equivalent with 85% braid coverage ·...
  • Page 16 Sailer Manual HPVFE Power Terminal Block The drive utilizes a finger guard over the power wiring terminals. To remove: 1. Press in and hold the locking tab. 2. For the finger guard on the top of the drive, slide it down and out.

  • Page 17: I/O Wiring Recommendations

    Sailer Manual HPVFE Terminal Description DC+, DC- DC Bus Connection , BR- Dynamic Brake Resistor Connection Safety Ground - PE For Frame C only [5.5 kW (7.5 HP) ratings and higher]. Not applicable to 120 V, 1-Phase drives. Table 1.F Power Terminal Block Specifications...
  • Page 18 Sailer Manual HPVFE I/O Terminal Block Table 1.H I/O Terminal Block Specifications Maximum Wire Size Minimum Wire Size Torque 1.3 mm (16 AWG) 0.2 mm (24 AWG) 0.5-0.8 N-m (4.4-7 lb.-in.) Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
  • Page 19 Sailer Manual HPVFE Signal Default Description Param. Relay N.O. Fault Normally open contact for output relay. t221 – Relay Common Common for output relay. Relay N.C. Fault Normally closed contact for output relay. t221 Sink/Source DIP Switch Source (SRC) Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch setting.
  • Page 20 Sailer Manual HPVFE I/O Wiring Examples Input Connection Example [Speed Reference] = 2 “0-10V Input” Potentiometer P108 1-10k Ohm Pot. Recommended (2 Watt minimum) Analog Input Voltage Current [Speed Reference] = 2 “0-10V Input” [Speed Reference] = 3 “4-20mA 0 to +10V, 100k ohm impedance...
  • Page 21 Sailer Manual HPVFE Input Connection Example Internal Supply (SRC) External Supply (SRC) 2 Wire SRC Control - Non-Reversing P106 [Start Source] = 2, 3 or 4 Input must be active for the drive to run. Stop-Run When input is opened, the drive will stop...
  • Page 22 Sailer Manual HPVFE Input Connection Example 3 Wire SRC Control - Internal Supply (SRC) External Supply (SRC) Non-Reversing P106 [Start Source] = 1 Stop Stop A momentary input will start the drive. A stop input to I/O Terminal 01 will stop the...
  • Page 23 Sailer Manual HPVFE Typical Multiple Drive Connection Examples Input Connection Example Multiple Digital Input Connection Customer Inputs can be wired per External When connecting a single input such as Run, Stop, Reverse or Preset Speeds to multiple drives, it is important to Supply (SRC) connect I/O Terminal 04 common together for all drives.

  • Page 24: Start And Speed Reference Control

    Sailer Manual HPVFE Start and Speed Reference Control The drive speed command can be obtained from a number of different sources. The source is normally determined by P108 [Speed Reference). However, when t201 t202 Digital Sel is set to option 2, 4, 5 or 6,...
  • Page 25 Sailer Manual HPVFE Accel/Decel Selection The selection Accel/Decel rates can made through digital inputs, RS485 (DSI) communications and/or parameters. Joginpu Enable and A405 [Jog Accei/Decel] used. Active when A401[Accel Time 2]/A402 [Decel Time 2] is selected by RS485(DSI). A401 [Accel Time 2]/ A402 [Decel...

  • Page 26: Emc Instructions

    Conformity with the Low Voltage (LV) Directive and Electromagnetic Compatibility (EMC) Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official Journal of the European Communities. HPVFE Drives comply with the EN standards listed below when installed according to the User Manual.
  • Page 27 Sailer Manual HPVFE Essential Requirements for CE Compliance Conditions 1-3 listed below must be satisfied for HPVFE drives to meet the requirements of EN61800-3. 1. Grounding as described in Figure 1.6. Refer to page 1-6 for additional grounding recommendations. 2. Output power, control (I/O) and signal wiring must be braided, shielded cable with a coverage of 75% or better, metal conduit or equivalent attenuation.

  • Page 28: Chapter2 Start Up

    •Other drive ratings meet the current harmonic requirements ofEN61000-3-2 without additional external mitigation. Chapter2 Start Up This chapter describes how to start up the HPVFE Drive. To simplify drive setup, the most commonly programmed parameters are organized in a single Basic Program Group. Important:Read the General Precautions section before proceeding.
  • Page 29 Sailer Manual HPVFE Applying Power to the Drive ❏ 6.Apply AC power and control voltages to the drive. ❏ 7.Familiarize yourself with the integral keypad features (see page 2-3) before setting any Program Group parameters. Start, Stop, Direction and Speed Control Factory default parameter values allow the drive to be controlled from the integral keypad.

  • Page 30: Integral Keypad

    Sailer Manual HPVFE Integral Keypad Menu Description Display Group(View Only) Consists of commonly viewed drive operating conditions. Basic Program Group Consists of commonly used programmable function. Terminal Block Group Consists of programmable functions for control terminals. Communications Group Consists of programmable functions for communications.

  • Page 31: Viewing And Editing Parameters

    Sailer Manual HPVFE LED State Description ➒ Speed Used to control speed of drive. Default is active. Potentiometer Controlled by parameter P108 [Speed Reference]. Start Used to start the drive. Default is active. Controlled by parameter P106 [Start Source]. Reverse Used to reverse direction of the drive.
  • Page 32 Sailer Manual HPVFE Step Key(s) Example Displays 6.Press Enter or Sel to view the value of a parameter. If 或 you do not want to edit the value, press Esc to return to the parameter number. 或 7.Press Enter or Sel to enter program mode to edit the parameter value.

  • Page 33: Chapter 3 Programming And Parameters

    Sailer Manual HPVFE Chapter 3 Programming and Parameters Chapter 3 provides a complete listing and description of the HPVFE parameters. Parameters are programmed (viewed/edited) using the integral keypad. Refer to Appendix B for catalog numbers. For information on… See page…...

  • Page 34: Parameter Organization

    Sailer Manual HPVFE Parameter Organization Group Parameters Output Freqd001 Control Sourced012 Basic Display Commanded Freqd002 Contrl In Statusd013 Output Currentd003 Dig In Statusd014 Output Voltaged004 Comm Statusd015 DC Bus Voltaged005 Control SW Verd016 Drive Statusd006 Drive Typed017 Fault 1 Coded007...

  • Page 35: Display Group

    Sailer Manual HPVFE Display Group d001 [Output Freq] Related Parameter(s): d002, d010, P104, P105, P108 Output frequency present at T1, T2 & T3 (U, V & W). Values Default Read Only Min/Max: 0.0/P105 [Maximum Freq] Display: 0.1 Hz d002 [Commanded Freq]...
  • Page 36 Sailer Manual HPVFE Display Group (continued) d006[Drive Status] Related Parameter(s): A434 Present operating condition of the drive. Values Default Read Only Min/Max: Display: d007 [Fault 1 Code] d008 [Fault 2 Code] d009 [Fault 3 Code] A code that represents a drive fault. The codes will appear in these parameters in the order they occur...
  • Page 37 Sailer Manual HPVFE Display Group (continued) d012 [Control Source] Related Parameter(s): P106, P108, t201, t202 Displays the active source of the Start Command and Speed Command which are normally defined by the settings of P106 [Start Source] and P108 [Speed Reference] but may be overridden by digital inputs. Refer to the flowcharts on pages...
  • Page 38 Sailer Manual HPVFE Display Group (continued) d014 [Dig In Status] Related Parameter(s): t201, t202 Status of the control terminal block digital inputs. Values Default Read Only Min/Max: Display: d015 [Comm Status] Related Parameter(s): C302 - C306 Status of the communications ports.
  • Page 39 Sailer Manual HPVFE Display Group (continued) d018 [Elapsed Run Time] Accumulated time drive is outputting power. Time is displayed in 10-hour increments. Values Default Read Only Min/Max: 0/9999 Hrs Display: 1 (= 10 Hrs) d019 [Testpoint Data] Related Parameter(s): A459...

  • Page 40: Basic Program Group

    Sailer Manual HPVFE Basic Program Group P101 [Motor NP Volts] Related Parameter(s): d004, A453 Stop drive before changing this parameter. Set to the motor nameplate rated voltage. Values Default Based on Drive Rating Min/Max: 20/Drive Rated Voltage Display: 1 VAC...
  • Page 41 Sailer Manual HPVFE Basic Program Group (continued) P106 [Start Source] Related Parameter(s): d012, P107 Stop drive before changing this parameter. Sets the control scheme used to start the drive. Refer to Start and Speed Reference Control on page 1-19 for details about how other drive settings can override the setting of this parameter.
  • Page 42 Sailer Manual HPVFE Basic Program Group (continued) P107 [Stop Mode] Related Parameter(s): P106, A418, A425, A427, C304 Active stop mode for all stop sources [e.g. keypad, run forward (I/O Terminal 02), run reverse (I/O Terminal 03), RS485 port] except as noted below.
  • Page 43 Sailer Manual HPVFE Basic Program Group (continued) P108 [Speed Reference] Related Parameter(s): d001, d002, d012, P109, P110, t201, t202, A409, A410-A413, t211, t212, t213, t214 Sets the source of the speed reference to the drive. The drive speed command can be obtained from a number of different sources. The source is normally determined by P108 [Speed Reference].
  • Page 44 Sailer Manual HPVFE Basic Program Group (continued) P110 [Decel Time 1] Related Parameter(s): P108, P109, t201, t202, A402, A410-A413 Sets the rate of deceleration for all speed decreases. Maximum Freq/Decel Time Decel Rate Default 10.0 Secs Values Min/Max: 0.1/600.0 Secs Display: 0.1 Secs...

  • Page 45: Terminal Block Group

    Sailer Manual HPVFE Terminal Block Group t201 [Digital In1 Sel] Related Parameter(s): d012, d014, P108, P109, P110, (I/O Terminal 5) t211-t214, A401, A402, A404, A405, A410-A413 t202 [Digital In2 Sel] Stop drive before changing this parameter. (I/O Terminal 6) Selects the function for the digital inputs. Refer to the flowchart on page 1-19 for more information on speed reference control priority.
  • Page 46 Sailer Manual HPVFE Terminal Block Group t201 & 13“10V In Ctrl” Selects 0-10V or ±10V control as the frequency reference. Start source is not t202 changed. Options 14“20mA In Ctrl” Selects 4-20mA control as the frequency reference. Start source is not changed.
  • Page 47 15“Anlg Invert” Inverts the scaling of the analog input levels set in t211 [Anlg In 0-10V Lo] and t212 [Anlg In 0-10V Hi] or t213 Terminal Block Group (continued) [Anlg In4-20mA Lo] and t214 [Anlg In4-20mA Hi]. Reserved 16-27 t211 [Anlg In 0-10V Lo] Related Parameter(s): d020, P104, P108, t201, t202 Sets the analog input level that corresponds to...
  • Page 48 Terminal Block Group (continued) Analog inversion can be accomplished by setting this value smaller than t213 [Anlg In4-20mA Lo] or by setting t201 - t202 [Digital Inx Sel] to option 15 “Anlg Invert” Values Default 100.0% Min/Max: 0.0/ 100.0% Display: 0.1% t221 [Relay Out Sel] Related...
  • Page 49 Terminal Block Group (continued) t222 [Relay Out Level] Related Parameter(s): t221 32 bit parameter. Sets the trip point for the digital output relay if the value of t221 [Relay Out Sel] is 6, 7, 8, 10 or 11. t221 t222 Min/Max Setting 0/400 Hz 0/180%...

  • Page 50: Communications Group

    Communications Group C301 [Language] Selects the language displayed by the remote communications option. Options 1“English” (Default) 2“Second Lang” (Reserved) C302 [Comm Data Rate] Related Parameter(s): d015 Sets the serial port rate for the RS485 (DSI) port. Important: Power to drive must be cycled before any changes will affect drive operation. Options 0“1200”...
  • Page 51 Communications Group (continued) C305 [Comm Loss Time] Related Parameter(s): d015, C304 Sets the time that the drive will remain in communication loss before implementing the option selected in C304 [Comm Loss Action]. Values Default 5.0 Secs Min/Max: 0.1/ 60.0 Secs Display: 0.1 Secs C306 [Comm Format]...

  • Page 52: Advanced Program Group

    Advanced Program Group A401 [Accel Time 2] Related Parameter(s): P109 When active, sets the rate of acceleration for all speed increases except jog. Refer to the flowchart on page 1-20 for details. Maximum Freq / Accel Time Accel Rate Values Default 20.0 Secs Min/Max:...
  • Page 53 Advanced Program Group (continued) A403 [S Curve %] Sets the percentage of acceleration or deceleration time that is applied to the ramp as S Curve. Time is added, 1/2 at the beginning and 1/2 at the end of the ramp. Values Default 0% (Disabled)
  • Page 54 Advanced Program Group (continued) A410 [Preset Freq 0] Related Parameter(s): P108, P109, P110, t201, t202, A401, A402 A411 [Preset Freq 1] A412 [Preset Freq 2] A413 [Preset Freq 3] Values A410 Default 0.0 Hz A411 Default 5.0 Hz 10.0 Hz A412 Default A413 Default 20.0 Hz...
  • Page 55 Advanced Program Group (continued) A419 [Skip Freq Band] Related Parameter(s): A418 Determines the bandwidth around A418 [Skip Frequency]. A419 [Skip Freq Band] is applied above and below the actual skip frequency. See the diagram below. A setting of 0.0 disables this parameter. Values Default 0.0Hz...
  • Page 56 Advanced Program Group (continued) A425 [DC Brake Level] Related Parameter(s): P107, A418 [Stop Mode] is set to either “Ramp” or “DC Brake”. Defines the maximum DC brake current, in amps, applied to the motor when P107 Drive Rated Amps ⋅ 0.05 Default Values 0.0/(Drive Rated Amps ⋅...
  • Page 57 Advanced Program Group (continued) A428 [DB Duty Cycle] Related Parameter(s): A427 Stop drive before changing this parameter. Selects the duty cycle allowed for an external dynamic braking resistor when A427 [DB Resistor Sel] is set to 3. This parameter applies only to Frame C drives.
  • Page 58 Advanced Program Group (continued) A436 [Compensation] Enables/disables correction options that may improve problems with motor instability. Options 0“Disabled” 1“Electrical” (Default) Some drive/motor combinations have inherent instabilities which are exhibited as non-sinusodial motor currents. This setting attempts to correct this condition. 2“Mechanical”...
  • Page 59 Advanced Program Group (continued) A440 [Process Factor] Related Parameter(s): d010 Scales the value displayed by d010 [Process Display]. Output Freq Process Factor Process Display Values Default 30.0 Min/Max: 0.1/999.9 Display: A441 [Bus Reg Mode] Controls the operation of the drive voltage regulation, which is normally operational at deceleration or when the bus voltage rises. Refer to the Attention statement on page for important information on bus regulation.
  • Page 60 Advanced Program Group (continued) A446 [PWM Frequency] Sets the carrier frequency for the PWM output waveform. The chart below provides derating guidelines based on the PWM frequency setting. Important: Ignoring derating guidelines can cause reduced drive performance. Values Default 4.0 kHz Min/Max: 2.0/10.0 kHz Display:...
  • Page 61 Advanced Program Group (continued) A450 [Fault Clear] Stop drive before changing this parameter. Resets a fault and clears the fault queue. Used primarily to clear a fault over network communications. Options 0“Ready/Idle” (Default) 1“Reset Fault” 2“Clear Buffer” (Parameters d007-d009 [Fault x Code]) A451 [Auto Rstrt Tries] Sets the maximum number of times the drive attempts to reset a fault and restart.
  • Page 62 Advanced Program Group (continued) A453 [Boost Select] Related Parameter(s): d004, P101, P102 Sets the boost voltage (% of P101 [Motor NP Volts]) and redefines the Volts per Hz curve. Drive may add additional voltage unless option 5 is selected. 1“30.0, VT” Options Variable Torque 2“35.0, VT”...
  • Page 63 Advanced Program Group (continued) A457 [Maximum Voltage] Sets the highest voltage the drive will output. Values Default Drive Rated Volts Min/Max: 20/Drive Rated Volts Display: 1 VAC A458 [Program Lock] Protects parameters against change by unauthorized personnel. Options 0“Unlocked” (Default) 1“Locked”...

  • Page 64: Parameter Cross Reference - By Name

    Parameter Cross Reference – by Name Parameter Name Number Group Page Accel Time 1 P109 Basic Program 3-11 Accel Time 2 A401 Advanced Program 3-19 Analog In 0-10V d020 Display Analog In 4-20mA d021 Display Anlg In 0-10V Hi t212 Terminal Block 3-14 Anlg In 0-10V Lo...

  • Page 65: Chapter 4 Troubleshooting

    Chapter 4 Troubleshooting Chapter 4 provides information to guide you in troubleshooting the HPVFE drive. Included is a listing and description of drive faults (with possible solutions, when applicable). For information on… For information on… See page… See page… Drive Status...
  • Page 66 Fault Indication Manually Clearing Faults Condition Display Drive is indicating a fault. The integral keypad provides visual notification of a fault condition by displaying the following. Flashing fault number Flashing fault indicator Press the Escape key to regain control of the integral keypad. Manually Clearing Faults Step Key(s)

  • Page 67: Fault Descriptions

    Fault Descriptions Table 4.A Fault Types, Descriptions and Actions Fault Type Description Action ➀ Auxiliary Input Auxiliary input interlock is open. 1.Check remote wiring. 2.Verify communications programming for intentional fault. ➁ Power Loss Excessive DC Bus voltage ripple. 1.Monitor the incoming line for phase loss or line imbalance.
  • Page 68 Fault Type Description Action ➁ Auto Rstrt Tries Drive unsuccessfully attempted to Correct the cause of the fault and manually clear. reset a fault and resume running for the programmed number of A451 [Auto Rstrt Tries]. ➁ Phase U to Gnd A phase to ground fault has been 1.Check the wiring between the drive and motor.

  • Page 69: Common Symptoms And Corrective Actions

    Common Symptoms and Corrective Actions Motor does not Start. Cause(s) Indication Corrective Action No output voltage to the motor. None Check the power circuit. Check the supply voltage. Check all fuses and disconnects. Check the motor. Verify that the motor is connected properly.
  • Page 70 Drive does not Start from Start or Run Inputs wired to the terminal block. Cause(s) Indication Corrective Action Drive is Faulted Flashing red status light Clear fault. Press Stop • Cycle power [Fault Clear] to option 1 “Clear A450 Faults”. Cycle digital input if t201 t202...
  • Page 71 Motor and/or drive will not accelerate to commanded speed. Cause(s) Indication Corrective Action Acceleration time is excessive. None Reprogram P109 [Accel Time 1] or A401 [Accel Time 2]. Excess load or short acceleration times None Compare d003 [Output Current] with A441 force the drive into current limit, slowing or [Current Limit].

  • Page 72: Appendix A Supplemental Drive Information

    Appendix A Supplemental Drive Information For information on… See page… Drive, Fuse & Circuit Breaker Ratings Specifications Drive, Fuse & Circuit Breaker Ratings The tables on the following pages provide drive ratings and recommended AC line input fuse and circuit breaker information.

  • Page 73: Specifications

    Specifications Catalog Number Frame Size Drive Ratings W×H×D Input Voltage Output Current(A) 0.25 72×185.5×143.5 240V 50/60Hz HPVFE02S0D2 1- phase HPVFE02S0D4 0.75 HPVFE02S0D75 100×174×145 HPVFE02S1D5 HPVFE02S2D2 0.25 72×185.5×143.5 240V 50/60Hz HPVFE02S0D201 1- phase ,with HPVFE02S0D401 filter 0.75 HPVFE02S0D7501 100×174×145 HPVFE02S1D501 HPVFE02S2D201 0.25 72×185.5×143.5 240V 50/60Hz...
  • Page 74 Input/Output Ratings Output Frequency: 0-400 Hz (Programmable) Efficiency: 97.5% (Typical) Digital Control Inputs (Input Current = 6mA) Analog Control Inputs SRC (Source) Mode: SNK (Sink) Mode: 4-20mA Analog: 250 ohm input impedance 18-24V = ON 0-6V = ON 0-10V DC Analog: 100k ohm input impedance 0-6V = OFF 18-24V = OFF External Pot: 1-10k ohms, 2 Watt minimum...
  • Page 75 Category Specification Environment Altitude: 1000 m (3300 ft) max. without derating Maximum Surrounding Air Temperature without derating: –10 to 50° C (14 to 122° F) IP20: –10 to 40° C (14 to 104° F) IP20 zero stacking: Cooling Method Convection: 120V, 1-Phase, 0.75 kW (1 HP) and below 240V, 1-Phase, 0.4 kW (0.5 HP) and below 240V, 3-Phase, 0.75 kW (1 HP) and below...
  • Page 76 HPVFE Estimated Watts Loss (Rated Load, Speed & PWM) Voltage kW (HP) Watts Loss 0.2(0.25) 100–120V, 1-Phase 0.4(0.5) 0.75(1.0) 1.1(1.5) 0.2(0.25) 200–240V, 1-Phase 0.4(0.5) 0.75(1.0) 1.5(2.0) 2.2(3.0) 0.2(0.25) 200–240V, 3-Phase 0.4(0.5) 0.75(1.0) 1.5(2.0) 2.2(3.0) 3.7(5.0) 5.5(7.5) 7.5(10) 0.4(0.5) 380–480V, 3-Phase 0.75(1.0)

  • Page 77: Appendix B Accessories And Dimensions

    Table B.A Catalog Number Description ----- ---- ---- ---- ---- Enterprise Code Type Series Code Voltage Number of Phases Power Rating Option Table B.B HPVFE Drives Catalog Number Frame Size Drive Ratings Input Voltage Output Panel Mount W×H×D Current(A) 0.25 72×185.5×143.5...
  • Page 78 Table B.C Dynamic Brake Modules Minimum Input Voltage ResistanceΩ 240V 50/60 Hz 3-Phase 10.0 480V 50/60 Hz 3-Phase 10.0 11.0 15.0 NOTE： The resistors listed in this table are rated for 5% duty cycle. Use of Solcom&Hapn resistors is always recommended. The resistors listed have been carefully selected for optimizing performance in a varity of applications.

  • Page 79: Product Dimensions

    Product Dimensions Table B.I HPVFE Panel Mount Drives – Ratings are in kW and (HP) 120V AC – 1-Phase 240V AC – 1-Phase 240V AC – 3-Phase 480V AC – 3-Phase Frame 0.2（0.25） 0.2（0.25） 0.2（0.25） 0.4（0.5） 0.4（0.5） 0.4（0.5） 0.4（0.5） 0.75（1.0）...
  • Page 80 Figure B.2 Dynamic Brake Modules – Dimensions are in millimeters and (inches) Figure B.3 Recommended External Brake Resistor Circuitry...

  • Page 81: Appendix C Rs485 (Dsi) Protocol

    Appendix C RS485 (DSI) Protocol HPVFE drives support the RS485 (DSI) protocol to allow efficient operation with Solcom&Hapn peripherals. In addition, some Modbus functions are supported to allow simple networking. HPVFE drives can be multi-dropped on an RS485 network using Modbus protocol in RTU mode.
  • Page 82 Only pins 4 and 5 on the RJ45 plug should be wired. The other pins on the HPVFE RJ45 socket contain power, etc. for other Solcom&Hapn peripheral devices and must not be connected. Wiring terminations on the master controller will vary depending on the master controller used and “TxRxD+” and “TxRxD-”...

  • Page 83: Writing (06) Logic Command Data

    Writing (06) Logic Command Data The HPVFE drive can be controlled via the network by sending Function Code 06 writes to register address 8192 [Start Source] must be set to 5 “RS485 (DSI) Port” in order to accept the commands.
  • Page 84 Writing (06) Reference The Speed Reference to a HPVFE drive can be controlled via the network by sending Function Code 06 writes to [Speed Reference] must be set to 5 “RS485 (DSI) Port” in order to accept register address 8193 (Reference).
  • Page 85 Returns the same data as Reading (03) Parameter d001 [Output Freq]. Reading (03) Drive Error Codes The HPVFE Error Code data can be read via the network by sending Function Code 03 reads to register address 8449 (Drive Error Codes).
  • Page 86 Reading (03) and Writing (06) Drive Parameters To access drive parameters, the Modbus register address equals the parameter number. For example, a decimal “1” is used to address [Output Freq] and decimal “39” is used to address Parameter d001 Parameter P109 [Accel Time 1].

  • Page 87: Appendix D Rj45 Dsi Splitter Cable

    Appendix D RJ45 DSI Splitter Cable The HPVFE drive provides a RJ45 port to allow the connection of a single peripheral device. The RJ45 DSI Splitter Cable can be used to connect a second DSI peripheral device to the drive.
  • Page 88 Connecting an RS-485 Network Customer supplied RJ45 male-to-RJ45 male cables with wires connected at pins 4 and 5 only. Both the Master (M) and Slave (S) ports on the the RJ45 Splitter Cable operate as standard RS-485 ports in this configuration.

  • Page 89: Index

    Index Drive Frame Size, P-2, B-6 AC Supply Drive Grounding, 1-5 Ground, 1-5 Drive Overload Fault, 4-4 Source, 1-3 Drive Ratings, P-4, A-1 Ungrounded, 1-3 DriveExecutive, 3-1 Advanced Program Group Parameters, 3-19 DriveExplorer, 3-1 Ambient Temperatures, 1-2 Armored Cable, 1-10 Earthing, see Grounding Auto Rstrt Tries Fault, 4-4 EMC/RFI...
  • Page 90 General Precautions, P-3 Parameter Ground Fault, 4-3 Descriptions, 3-1 Types, 3-1 Grounding Filter, 1-6 Viewing and Editing, 2-4 General, 1-5 Parameter Checksum Fault, 4-4 Parameter Cross Reference Heatsink OvrTmp Fault, 4-3 by Name, 3-31 HW OverCurrent Fault, 4-3 Parameters Advanced Program Group, 3-19 Communications Group, 3-17 Wiring, 1-13 Display Group, 3-3...
  • Page 91 Software, 3-1 Start and Speed Reference Selection and Control, 1-19, 1-20 Start/Stop, Repeated, 1-12 Start-Up Checklist, 2-1, 2-2 Static Discharge, ESD, P-3 Status LEDs, 2-3 Supply Source, AC, 1-3 SW OverCurrent Fault, 4-4 System Grounding, 1-5 Terminal Block I/O, 1-13 Power, 1-12 Terminal Block Group Parameters, 3-13 Three Wire Control, 1-15, 1-18...
  • Page 92 Other Products offered By Saftronics: Saftronics Drives LV/ MV Frequency Inverters LV/MV Soft Starters DC Drives Induction and LED Lighting Semiconductors (IGBT’s, Thyristors) Strato Starters for slip ring motors Crane Drives Heater Control Transducers ATS/DTS Load Monitors Tachos and Encoders...

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