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Sealey SA151.V2 Instructions page 2

Heavy duty angle grinder

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1.2.
LEAD PAINT WARNING!
Paint once contained lead as a traditional ingredient. Contact with the dust from the removal of such
paint is toxic and must therefore be avoided. The following action must be taken before using the
grinder on a surface that you suspect may contain lead paint.
1.
User must determine potential hazard relating to age of paint to be removed (modern paints do
not have lead content).
2.
DANGER! Keep all people and pets away from the working area. The following are particularly
vulnerable to the effects of lead paint dust: Pregnant women, babies and children.
3.
We recommend personal
protection by using the following safety items:
a) Paint Spray Respirator (Our ref SSP1699)
b) PE Coated Hooded Coverall (Our ref SSP267).
4.
Take adequate measures to contain the paint
5.
Continue to wear safety equipment as in (3) above and thoroughly clean all areas when work is
complete. Ensure that paint waste is disposed of in sealed bags or containers according to
local regulations.
Risk of Hand/Arm Vibration Injury
Air Angle Grinder model no. SA151.V2 when operated in accordance with these instructions and tested in
accordance with EN 28662-2: 1994 results in the following vibration emission declared in accordance with
BS EN12096: 1996.
Measured vibration emission value:. . . . . . . . . . . .3.2m/s²
Uncertainty: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.24m/s²
These values are suitable for comparison with emission levels of other tools that have been subject to
the same test.
This tool may cause hand/arm vibration syndrome if its use is inadequately managed.
Recommended Measures to reduce risk of hand/arm vibration syndrome:
This item represents a low Hand/Arm Vibration risk to users. The calculated minimum usage period exceeds 8
hours. We recommend appropriate safety equipment is utilised and regular breaks for the operator are
employed to reduce any residual risk of fatigue or repetitive strain injury.
2.
INTRODUCTION & SPECIFICATION
Well balanced professional tool with side handle, polished aluminium bevel gear housing and throttle body. Fitted
with throttle safety device to prevent accidental operation and steel disc guard for added safety. Supplied with
spanner and hex key. Suitable for heavy workshop use. Not suitable for use with cutting discs.
Disc Diameter. . . . . . . . . . . . . . . . . . . 180mm
Free Speed . . . . . . . . . . . . . . . . . . . 6000rpm
Operating Pressure . . . . . . . . . . . . . . . .90psi
Air Consumption . . . . . . . . . . . . . . . . . 21cfm
Air Inlet
. . . . . . . . . . . . . . . . . . . . . . 3/8"BSP
Noise Level. . . . . . . . . . . . . . . . . . . . 97dB(A)
Vibration . . . . . . . . . . . . . . . . . . . . . . . 3.2m/s²
Weight . . . . . . . . . . . . . . . . . . . . . . . . . .3.1kg
3.
PREPARING GRINDER FOR USE
3.1.
Air Supply
3.1.1. Ensure that the grinder air valve (or throttle) is in the "off" position before connecting to the air supply.
3.1.2. You will require an air pressure between 70-90psi, and an air flow according to the specification above.
3.1.3.  WARNING! Ensure the air supply is clean and does not exceed 90psi while operating the grinder.
Too high an air pressure and/or unclean air will cause excessive wear, and may be dangerous, causing
damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the air line will damage the grinder and invalidate your warranty.
3.1.5. Clean air inlet filter weekly. Recommended hook-up is shown in fig. 1.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
The minimum hose diameter should be 1/4" I.D. and fittings must have the same inside dimensions.
3.1.7. Keep hose away from heat, oil and sharp edges. Check hoses for wear, and make certain that all
connections are secure.
c) Latex Gloves (Our ref SSP24).
dust, flakes and scrapings.
SA151.V2
Issue: 1 - 05/08/08
3.2.
Couplings. Vibration may cause failure if a quick change coupling is connected directly to the grinder. To
prevent this, connect a leader hose - Sealey model number AH2R or AH2R/38 - to the grinder. A quick
change coupling may then be used to connect the leader hose to the air line recoil hose. See figs. 1 & 2.
fig. 1
4.
OPERATING INSTRUCTIONS
WARNING! Ensure that you read, understand and apply the
safety instructions before use.
4.1.
Assembly: - The SA151.V2 comes with a handle, a spanner and a hex key.
4.1.1. The handle screws into the left or right-hand side of the head.
4.1.2. Remove the disc locking hex bolt from the grinder spindle. Use the spanner supplied to hold the lower
flange and loosen/tighten the hex bolt.
4.1.3. Fit the grinding disc (not supplied) to the spindle in between the two flanges and secure with the hex
bolt. Use only discs with speed ratings equal to, or higher than the speed rating of the grinder.
4.1.4. Connect air supply to grinder. Push safety button (adjacent to trigger) with thumb and squeeze the control
valve lever to check that the grinder is working correctly.
4.2.
Operating: - DO NOT apply excessive pressure, let the grinder do the work for you. Start the grinder and
bring the disc to the the work surface evenly and slowly. Move the grinder back and forth in overlapping
areas. Remove the grinding disc from the work surface before stopping the grinder. Regularly
check the condition of the disc and always change if worn, cracked or otherwise damaged.
DO NOT free-run the grinder off the workpiece for extended periods as this will shorten the life of the
bearings.
5.
MAINTENANCE
WARNING! Disconnect the grinder from air supply before changing the disc, servicing or performing
maintenance. Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be
dangerous and will invalidate the warranty.
5.1.
Lubricate the grinder daily with a few drops of good grade air tool oil, such as Sealey ATO/500 or
ATO1000S, dripped into the air inlet before use or dispensed automatically through an air system oiler,
such as Sealey model SA2001L.
5.2.
Clean the grinder after use and change the disc when worn or damaged.
5.3.
Loss of power or erratic action may be due to the following:
a) Excessive drain on the air supply. Moisture or restriction in the air line. Incorrect size or type of hose
connectors. To remedy check the air supply and follow instructions in Section 3.
b) Grit or gum deposits in the grinder may also reduce performance. Flush the grinder with gum solvent
oil or an equal mixture of SAE No 10 oil and kerosene. Allow to dry before use.
If you continue to experience problems, contact your local Sealey service agent.
5.4.
When not in use, disconnect from air supply, clean grinder and store in a safe, dry, childproof location.
6.
DECLARATION OF CONFORMITY
Declaration of Conformity
We, the sole importer into the UK, declare that the product listed
here is in conformity with the following standards and directives.
180mm Heavy Duty Angle Grinder
Model: SA151.V2
2006/42/EC Machinery Directive
93/68/EEC Marking Directive
fig. 2
The construction file for this product is held by the
Manufacturer and may be inspected, by a national
authority, upon request to Jack Sealey Ltd.
Signed by Tim Thompson
5th August 2008
For Jack Sealey Ltd. Sole importer
into the UK of Sealey Power Tools.
SA151.V2
Issue: 1 - 05/08/08

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