Powermate P-1 Operating Manual
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Powermate P-1 Operating Manual

Powermate P-1 Operating Manual

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PN 017900 Rev.D2
PN 379570 Rev.D2
T20-070.05
Eng. 01/ 07/ 13

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Summary of Contents for Powermate P-1

  • Page 1 PN 017900 Rev.D2 PN 379570 Rev.D2 T20-070.05 Eng. 01/ 07/ 13...

  • Page 2: Table Of Contents

    Pogo P-1 Unit Assembly/Disassembly........3.02 Pogo P-2 Unit Assembly/Disassembly........3.03 Vehicle Loading............... 3.04 Stairclimbing................3.05 Section 4 - M-Series PowerMate Component Identification Model P-1/P-2 Exploded View..........4.01 P-1 Hand Truck Assembly............4.02 P-2 Light Weight Frame............4.03 Section 5 - Maintenance Installation of Sealed Batteries..........
  • Page 3 Read the Operating Manual completely. Only competent, trained operators may use this equipment. Training is essential to understanding all the features and capabilities of your PowerMate, and ensure good safe work practices.   Training courses are available through L P INTERNATIONAL INC., please call 1-800-697-6283 PN 017100 Rev.D2...

  • Page 4: Delivery And Warranty Registration

    If required, make note of any deficiencies on the Delivery Acceptance Form. Registering your unit for the Warranty can be done online at www.powermate.info. Click on Service, fill in the required fields under Warranty and click Send Now.
  • Page 5 ® PowerMate Operation Manual MODEL P-1 STANDARD EQUIPMENT   Hand Truck Pogo P-1 PN470100 Stroke: 40in.(100cm) PN470010 Battery Charger PN400210 WARNING: The use of this equipment for MODEL P-2 STANDARD EQUIPMENT any options other than those   specified in this manual may create a hazard.

  • Page 6: Section 2 - Safety

    Safety of the operator and surrounding environment must be considered at all times. ® To that end, safety labelling on the PowerMate must be maintained to provide legible safety information. Clean the labels with soap and water. Do not use solvent-based cleaners because they may damage the labels.

  • Page 7: Mandatory Safety Decal Placement

    ® PowerMate Operation Manual MANDATORY SAFETY DECAL PLACEMENT ® For P-1/P-2 PowerMate POGO Units   NOTE: Model P-2 shown. PARTS LIST ITEM PART No. DESCRIPTION 072820B DECAL - CHARGER ADAPTOR PLUG 057010A CAUTION DECAL - AUTHORIZED PERSONNEL 057020A DANGER DECAL - CRUSH HAZARD FOOT...

  • Page 8: Safety Precautions

    Do not operate the equipment when using alcohol or taking medication that will affect your physical performance or judgement. ® Do not eat or drink during the operation of PowerMate equipment. ® Stay alert when operating PowerMate equipment.

  • Page 9: Safety Inspection

    Check for doorway size, pathway surfaces, ceiling heights, tight corners, stair step size and integrity, turn radius considerations, etc. ® Check the work site. Inspect the area to be traversed with the PowerMate unit. Avoid debris, rough surfaces, pot holes, bumps, steep grades, etc. Avoid spills of any kind, slippery surfaces, soft ground, and standing water.

  • Page 10: Loading Safety

    LOADING SAFETY   ® CAUTION: Never lift a load that is over the rated capacity of the PowerMate unit. The capacity may be limited by the weight and strength of the operator. Do not operate with a load that is beyond the operator's physical ability.

  • Page 11: Battery Safety

    (foot) with the ground to act as a brake. Do not allow ® to attain an un-controllable speed. When moving a the loaded PowerMate ® PowerMate unit down a stair without a load, always push the wheels off the step before lowering the wheels to the next step.
  • Page 12 ® CAUTION: Only use the supplied charger on PowerMate products. The charger units supplied by L P International are internally protected against battery polarity reversal and overload. This limits potential damage to the charger. However, the charger does not protect against shorting or overload of external wiring or of the battery being ®...
  • Page 13 CHARGING SAFETY INSTRUCTIONS continued   ® CAUTION: Do not operate the PowerMate unit while connected to the charger. Do not overload wall outlets or extension cords, as this can result in a risk of fire or electrical shock. Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in anyway.

  • Page 14: Battery Care

    ® PowerMate Operation Manual BATTERY CARE   The 12 Volt DC battery system is maintenance free and sealed. The gelled electrolyte inside the battery requires no maintenance whatsoever throughout its life. The best battery life and equipment performance will be attained by keeping the battery fully charged.
  • Page 15 4. To discontinue the charge cycle, dis-engage the Charger Plug from the Receptacle by using a slight counter clockwise turn and pull. 5. The PowerMate can be re-activated for use by moving the Battery In-Vehicle Disconnect Switch to the on (up) position. ...

  • Page 16: Pogo P-1 Unit Assembly/Disassembly

    POGO P-1 UNIT ASSEMBLY / DISASSEMBLY   1. In order to assemble the Pogo P-1 unit to the Hand Truck, you must lift the Pogo and place the Pogo Foot between the Axle Heel Shaft and the Toeplate. While doing so, engage the Axle Heel Support with the Axle Heel Shaft between the two Collars.

  • Page 17: Pogo P-2 Unit Assembly/Disassembly

    ® PowerMate Operation Manual POGO P-2 UNIT ASSEMBLY / DISASSEMBLY   1. In order to assemble the Pogo P-2 unit to the Light Weight Frame, you must lift the Pogo and place the Pogo Foot between the Axle Heel Locator and the Toeplate. While doing so, engage the Axle Heel Support with the Axle Heel Locator.
  • Page 18 PowerMate Operation Manual PowerMate® Pogo Model Vehicle Loading (Tailgate) (Model P-2 Pogo shown. P-1 Model has same procedure.)   Step 1 - Roll up to Tailgate: See Photo 1 Bring the cart with strapped load to the back of the vehicle and stand in the back of the vehicle.

  • Page 19: Stairclimbing

    ® PowerMate Operation Manual ® PowerMate Pogo Model Stairclimbing (Model P-2 Pogo shown. P-1 Model has same procedure.)   STEP 1: Bring Pogo backwards to the foot of the stairs.   STEP 2: Push rocker switch (Load Up) to bring unit wheels and load to the second step from the bottom.

  • Page 21: P-1 Hand Truck Assembly

    072095 COLLAR 5/8"SHAFT 050990 SCREW HEXSOC SET 5/16-18 x 5/16 050610 NUT 1/4-20 RING LOCK ZINC 377280 STRAP - VELCRO BELT 2"x 72" DETAIL A COLLAR P-1 HAND TRUCK ASSEMBLY PN470100   PN 017760 Rev.D2 Eng. 01/ 07/ 13 4.02...

  • Page 23: Installation Of Sealed Batteries

    ® PowerMate Operation Manual   INSTRUCTION: 1. Lay Pogo Unit down with Battery Box Cover facing up. Extend Pogo Foot approx. 10" for screw driver accessibility. Depress Battery Disconnect Switch. Styrofoam Packing 2. Remove the four scresws retaining the Battery Box Cover.
  • Page 25 060220 Rocker Switch DPDT 377220 Wire 14Ga. Gray (possibly Red) Motor Wire (Farthest away from Motor) 177110 Wire 10Ga. 48"Red - Pogo P-1 177112 Wire 10Ga. 40"Red - Pogo P-2 This end of Switch towards front of Pogo. Cover connections with Heat Shrink Tubing 377210 Wire 14Ga.
  • Page 26 ® PowerMate Operation Manual P -S E R IE S S P E C IF IC A T ION S A N S I/C S A M o d e l P -1 P -2 We ig h t 7 4 lb s .

  • Page 27: Section 6 - Specifications

    ® PowerMate Operation Manual ® POWERMATE BATTERY SPECIFICATIONS   dryfit from Sonnenschein. dryfit-the name dryfit technology was invented by that has a Sonnenschein. synonym for a future-oriented battery generation Solid advantages point-by-point: Tested and found to be good! • Maintenance-free Needs no maintenance whatsoever throughout its life.

  • Page 29: Declaration Of Conformity

    L P INTERNATIONAL INC. Box 696, 151 Savannah Oaks Dr Brantford ON CA N3T 5P9 declares that the apparatus: ® PowerMate Model Serial ¹ conforms to the protection requirements of Council directive: 2006/42/EC (Machinery Directive) 2004/108/EC (Electromagnetic Compatibility Directive) on the approximation of the laws of the Member States relating to machinery directive and electromagnetic compatibility.

  • Page 30: Warranty

    PowerMate Operation Manual Warranty ® Every PowerMate Safety Moving System supplied by L P INTERNATIONAL INC. including accessories, with the exception of batteries, straps and shear pins is guaranteed against faulty workmanship and defective materials for a period of one year from date of purchase, when given normal use and maintenance in accordance with operation manual.

This manual is also suitable for:

P-2

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