Related Manuals for Asada BOLT MACHINE 25Pro
Summary of Contents for Asada BOLT MACHINE 25Pro
- Page 1 Bolt Threading Machine Ｉ Ｎ Ｓ Ｔ Ｒ Ｕ Ｃ Ｔ Ｉ Ｏ Ｎ Ｍ Ａ Ｎ Ｕ Ａ Ｌ 〔Read through this manual carefully before using the machine〕 ＩＭ１４０１...
- Page 2 SAFETY PRECAUTIONS Thank you for choosing our BOLT MACHINE25 Pro. * This Instruction Manual must be retained by the user of this machine. * Read this Instruction Manual carefully and completely before use and thoroughly understand the usage, capacity, cautions, and easy repairs for correct operation. * Handle the machine properly to make full use of its functions for safe work.
- Page 3 CAUTIONS IN USE Electric Shock Always ground the machine to avoid electric shock or resultant death. Do not touch the plug with wet hands. Do not expose the machine to rain and water and do not use it in damp or wet locations.
- Page 4 Cutting blade Always wear gloves when replacing Dies. Otherwise, you may cut your hands. Cut surfaces are very sharp and do not touch them with your hands. When it is required to touch the saw blade and moving parts for replacement, etc., switch off the machine and unplug it before starting that operation.
- Page 5 High Temperature Immediately after threading, Dies, chips and threaded surface are hot. Do not touch them directly with hands. Other Fix Spindle Case to avoid moving while carrying the machine, hold and lift the bottom of the machine. ...
- Page 6 Electric Shock Do not put the machine or workpiece on Power Cord. Damaged cord and current leakage will occur. Falling Do not leave the machine with a long workpiece set on it. You may tumble over it and get hurt. Instruction Manual ...
- Page 7 Other • For proper threading, observe the following. • Use the Die-Head and Dies which match the thread size. • Install the Die-Head on the Spindle Case properly. • Do not put Die-Head direct on the ground and handle it carefully. •...
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Page 8: Table Of Contents
CONTENTS 1． OVERVIEW･･････････････････････････････････････････････････････････ 2． COMPONENTS OF THE MACHINE 1） Main Parts 1－1 ) Threading Machine･････････････････････････････････････････ 1－2 ) Die-Head･･････････････････････････････････････････････････ 2） Specifications･･･････････････････････････････････････････････････ 3） Standard Accessories Specification･････････････････････････････････ 4） Optional Accessories････････････････････････････････････････････ 3． INSTALLATION 1） Carrying the Machine･････････････････････････････････････････････ 2） Installation･･････････････････････････････････････････････････････ 4． OPERATION････････････････････････････････････････････････････････ 1） Preparing for Operation 1－1）Checking Threading Oil････････････････････････････････････... -
Page 9: 1． Overview
1. OVERVIEW • The bolt threading machine, model BOLT MACHINE 25Pro, is intended to rotate a Die-Head for threading. The machine consists of a motor which rotates a die-head, vise to hold workpiece, and a pump to lubricate the threading oil. -
Page 10: 2） Specifications
2) Specifications BSW(R):5/16”-1”, Metric(R):8-24mm Cutting capability 80min (rpm) No load ‐ Speed Single phase Universal Motor,1140W Motor 50／60Hz Frequency 45kｇ Weight 600×450×380mm Dimensions （L）X（W）X（H） * Specifications are subject to change without prior notice. * Voltage made to order. 3) Standard Accessories Specification Specification BOLT MACHINE 25 Pro BSW(R) 5/16”-1”... -
Page 11: 1） Carrying The Machine
3. INSTALLATION 1) Carrying the Machine • Fix Spindle Case to avoid moving while carrying the machine, hold and lift the bottom of the machine. • When lifting it, bend your knees to avoid a load on your waist. • The machine stained with threading oil is slippery. Do not drop the machine on your feet when lifting it. - Page 12 2) Installation Always ground the machine to avoid electric shock and resultant death. An extension cord used should be a three-core cabtyre cable having an earth wire. Use a thick and durable cable for outdoor application. Never install an earth on the gas pipe. Explosion may take place. ...
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Page 13: 4． Operation
4. OPERATION • The following gives a general description of threading work. (1) Prepare for operation. Check threading oil. (2) Change the size of the thread as required. (3) Install the workpiece on this machine. (4) Thread the workpiece. (5) Remove the threaded workpiece. The following describes the contents of the above procedures. -
Page 14: 2） Changing Thread Size
2) Changing Thread Size Removing and Installing Dies 2-1) [Removal] ･Wear gloves to avoid cutting hands by the Dies. (1)Use open-end wrench provided and loosen(leftward) Nut on back of Die-Head, then slide Cam Plate by pushing Dies Opening Lever toward (A) direction along by the groove on the Die-Head Body.（fig4）... -
Page 15: 2-2) Removing And Installing Die-Head
2-2) Removing and Installing Die-Head ･When remove Die-Head, hold it by hand not to fall down. ・Die-Head will be removable once Set Ring released. 〔Removing Die-Head〕 (1) Set gaps on Spindle and Set Ring at same position.（fig.7） (2) Fit together holes on Die-Head and Spindle Pin, Make sure Spindle and Die-Head joints fit perfectly. -
Page 16: 2-3) Changing Thread Size
2-3) Changing Thread Size (1)Loosen Nut. (2)Close Dies Opening Lever to the end to (B) direction. （fig.4） (3)Slide Cam Plate by moving Dies Opening Lever along by the groove on the Die-Head Body and aligning with indicator for the proper screw-cutting position. (4)Close Nut so as to prevent slipping out of this position. -
Page 17: 5） Threading
5) Threading (1)Close Dies Opening Lever to the end to (B) direction. （fig.4） (2)Turn the switch ON, turn the Rack Handle counterclockwise. （fig12） (3)Take hands off from the Rack Handle after two or three threads were cut. (4)Dies are opened automatically when threading done. Switch off when the threading is completed. 〈12〉... -
Page 18: 6） Removing The Workpiece
6) Removing the Workpiece • The workpiece is wet and slippery with threading oil. Use utmost care not to drop on your feet. (1) Turn Rack Handle clockwise and return Spindle Case. (2) Loosen Vise and pull out the workpiece. 7) Cleaning after Use •... -
Page 19: 1-2) Replacement Of Pump
1-2) Replacement of Pump (1) Turn the pump mounting bolts and remove Pump from this machine.（fig15） 〈16〉 〈15〉 (2) Loosen the hose band and remove the hose from Pump. Pay attention to the overflowing oil. (3) Install a new Pump and firmly tighten the hose band. （fig16） (4) Turn Pump Shaft, set it to the groove on the machine side and install Pump with the removed bolts.（fig.17）... -
Page 20: 1－3）Replacement Of Vise-Jaw
1-1) Replacement of Vise-Jaw • Disconnect Power Plug before work. (1) Turn Rack Handle clockwise so that Spindle Case moves to the left side. (2) Turn Vise Handle and open Vise. (3) Loosen the screws securing Vise-Jaw F. （fig18） 〈18〉 〈19〉... -
Page 21: 1-4) Replacement Of Carbon Brush
(8) Loosen the screws securing Vise-Jaw R.（fig21） 〈21〉 〈22〉 (9) Pull Vise-Jaw R forward. Vise-Jaw R must be replaced both two pieces at the same time.（fig22） (10) Remove cutting chips, dusts and oils from Vise Jaw R. (11) Insert new Vise Jaw R to the end and tighten screws. 1-4) Replacement of Carbon Brush •... -
Page 22: 2） Daily Inspection And Maintenance
2) Daily Inspection and Maintenance • Do not wet the motor with water or oil. * Immediately replace Power Plug, Power Cord and extension cord, if damage. * Ensure the oil is filled up to the tank lid wire netting. If not, replenish. * Contamination in the tank causes pump failure. -
Page 23: 6． Before Asking For Repairs
6. Before asking for Repairs 1) In case the oil does not come out: * Is Oil Tank full of oil ? * Are Suction Pipe, Tank Lid wire netting and Filter clear ? * Is Pump in order ? 2) In case power is not enough: * Has the power voltage not dropped ? * Is the extension cord not too long or slim ? - Page 24 ●ＣＵＳＴＯＭＥＲ ＮＯＴＥ Please enter the following use.This note will be useful In making inquiries and plancing purchase orders for parts SERIAL No.： DATE OF PURCHASE： SALES REPRESENTATIVE： №IM0358...
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