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Summary of Contents for Toolots GB4232
- Page 1 Double-cylinder Horizontal Metal Band Sawing Machine Instruction Manual Model：GB4232 Specification：12 19/32 inch Serial No:...
- Page 2 Warning 1. Never exceed the scope and application of the machine. 2. Never use machine before reading the Instruction Manual. 3.The operator must be trained professionally, having capacity to complete various operations safely and to prevent the injury and damage by improper operation for the machine.
- Page 3 13. Sure to cut off power before adjusting, repairing, maintenance and cleaning the machine, especially in the maintenance of electrical, cut off power to prevent electric shock accidents. 14.Machine must stop before varying speed. 15. Be sure the machine stopped when adjusting the distance of saw guide arm, and fasten Hand Wheel after adjusting.
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Page 4: Table Of Contents
Table of Contents ⅠMain application --------------------------------------------------------------------------1 ⅡMain Technical Data----------------------------------------------------------------------1 Ⅲ Machine Rigger and Installation-------------------------------------------------------1 Ⅳ Main Structures --------------------------------------------------------------------------2 Ⅴ Electric control system------------------------------------------------------------------4 Ⅵ Hydraulic Transmission System-------------------------------------------------------7 Ⅶ Lubrication System---------------------------------------------------------------------8 Ⅷ Operation System-----------------------------------------------------------------------9 ⅨMachine Tool Adjustment--------------------------------------------------------------10 ⅩTrouble Shooting and Obviates ways-------------------------------------------------15 ⅪAdd list ------------------------------------------------------------------------------------18 Ⅻ... -
Page 5: Ⅰmain Application
Can cut non-ferrous metals and non-metallic materials if replace proper-able Saw Blades. ⅡMain Technical Data Form 1 Model GB4232 Cutting Range(Inch) Φ12 19/32 (W) 19 11/16x(H)12 19/32 Saw Blade Specification 168 57/64 * 1 11/32 * 3/64 LxWxH (Inch) 1023 5/8、1614 11/64、2047 1/4、2913 25/64... -
Page 6: Ⅳ Main Structures
Machine should be installed in the place of no obvious source of shock, they can be these concrete foundations. Machine surrounded should have adequate space and is easy to install, debug and maintenance operations. Level on the jaw of the middle position of the bed, see figure 2, along the vertical and horizontal adjustment band sawing machine legs below the plane mattresses (customers to purchase) or Pad. - Page 7 through four grade Pulley, triangular belt, Rotating round led initiative, and then drive around the saw blade of driving band Wheel and Idle Band Wheel for cutting, precision is adjusted by the Guide Arm and Guide Head and the hydraulic and electric system controls the Saw cutting.
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Page 8: Ⅴ Electric Control System
Turbo Turbo box Saw head head Tension Tension mechanism mechanism Main Main Motor Motor Clamping Clamping oil oil cylinder cylinder Vise Vise Cooling Cooling pump pump Lifting Lifting oil oil tent tent Auxiliary Auxiliary column column Machine Machine bed Ⅴ Eleetric control system 5.1Main eleetric components schedule Name Specification... - Page 9 Saw machine control diagram figure...
- Page 10 Working Working light light Fasten Fasten Release Release 26 26 25 25 Highest Highest limit limit switch switch 33 33 15 15 10 10 34 34 16 16 30 30 30 30 10 10 11 11 Fasten Fasten 27 27 Fasten Fasten Running...
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Page 11: Ⅵ Hydraulic Transmission System
Ⅵ Hydraulic Transmission System 6.1Main hydraulic components schedule Name Spectfication Quantity Filter HY-37 Vane opump YB1-4 Relief valve P-B10B Pressure gauge YNT-60 Three-positionfour-way 4WE6E/60EC24 solenoid valve Three-positionfour-way 4WE6E/60EC24 solenoid valve Φ80x500 Clamping tank Φ80x350 Lift tank Two-position two way 4WE6D/60EC24 solenoid valve Throttle L-10... -
Page 12: Ⅶ Lubrication System
Ⅶ Lubrication system 7.1Lubrication System 1.Must refuel according to requirements of Figure7and Table 6 before start the machine 2.Lubrication for the worm gear box: use the 30th oil to bath the box; the oil inside the box is about 1 kg. Oil is plug into the Worm boxes from the top hole. Oil is on the side of the box, when sawing beams at the lowest position;... -
Page 13: Ⅷ Operation System
Lubrication site Oil varieties Lubrication Interval Tension movement and Lubricant Once a month screw Auxiliary column Lubricant Once a week Machine bed slideway Lubricant Once a week Turbo box 30#Gear oil According to actual condition Collum Lubricant Once every 15days Beam guide Lubricant Once every 3months... -
Page 14: Ⅸmachine Tool Adjustment
Push “STOP”, stop working. (4) Press “UP” button , the mainframe stops, Saw Bean lift till touch the High-limit Switch. Press “DOWN” button , Saw Bean falls. (5) Press the "FASTEN" button, the vise clamping (6) Press the "RELEASE" button then vise loose. (7) When rotate "STEPLESS SPEED CONTROL"... - Page 15 pumps work button to start the Hydraulic system. Then push the “up” button, sawing beam increase; push “down” button, sawing beam drops. Repeat for several times to make sure there is no air rose and drop steadily. 3.Saw Blade Installation (1).Unfold the new saw blade, be careful and pay attention to avoid collision teeth.
- Page 16 (10). Tighten the left and right adjustment bolts to compress the alloy block and saw blade. (11). Adjust the location of copper wire brush to make it contact with saw tooth, see the position in Chart 10. When the copper wire brushes worn, adjust any time and finally fastening bolts.
- Page 17 Deviation Adjustment Screw 0.5-0.8° Driven Gear Driven Gear Bean Board Bean Board Hollow Bolt Hexagon Socket-head Cap Screws Tension Block Tension Block (redeployment saw blade to cut back with a round-edge line from the 1-mm air for good) see figure 12, and then tighten the 3 screws to prevent loosening.
- Page 18 (4).Tight locking nut of Motor Block. (5). Cover the Pulley 5. The cutting efficiency of easy cutting materials is usually, cut hard materials should be lower. For example: take the iron as describing, if the iron in thin or powder, they should increase the cutting speed; and if the iron is charred and thick, should lower the cutting speed.
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Page 19: Ⅹtrouble Shooting And Obviates Ways
Ⅹ Trouble Shooting and Obviation ITEM CAUSE SWEEP MATHOD Adjust the skateboard of guide arm or tension 1.Wheel edge cab the flange of saw structure to set a gap blade between saw blade back and the wheel flange in running. Adjust Profile to make the 2. - Page 20 ITEM CAUSE SWEEP MATHOD 1.Speed A.Remove and clean the instability, Impurities plug valve Oil Speed valve then re-install feed speed Pipeline B.Check the fuel quality, too slow and replace it when necessary small 2.Feed Speed valve damaged, press Clean the Speed valve with adjustment excessive between the valves not...
- Page 21 ITEM CAUSE SWEEP MATHOD 6.Guide bearing on Guide Replace the bearing with Arm damaged same model. 7.The scew on Saw Guide Tighten with Wrench or hand Arm loosen. wheel 1.Excessive Feeding speed Reduce the feed rate Saw blade 2.Saw Blade wear Blade replacement Skid 3.Work piece loosen...
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Page 22: Ⅺadd List
Ⅺ Add list Saw blade line speed Material Line speed (inch/min) 20#-30# 2755 29/32 10#-15# 2755 29/32 30#-60# 1771 21/32 2755 29/32 2755 29/32 CrMo 2755 29/32 1771 21/32 CrNiA 1771 21/32 crNiMoA 1771 21/32 1771 21/32 1771 21/32 CrWMn 1771 21/32 W18cr4v 984 1/4... -
Page 23: Ⅻ Common Consumable Parts List
Ⅻ Common consumable parts list Name Specifcation Quan Site tity 6201 Veep grwve ball bearing Guide head 6200 Veep grwve ball bearing Guide head 32208 Tapered roller bearings Driven gear bearing NJ213 Single row cylindrical Turbine roller bearings bearing 30213 Tapered roller bearings Turbine bearing... - Page 24 Plane bearing Driven gear bearing Turbo box bearings schematic diagram Note:If techinical date subject to change,refer to the reality.
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