Bullit HERO 250 2021 Owner's Manual
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Bullit HERO 250 2021 Owner's Manual

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Owner's Manual HERO 250

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Summary of Contents for Bullit HERO 250 2021

  • Page 1 Owner's Manual HERO 250...
  • Page 2 Important Cautions About running-in of a motorcycle The first 1000 km operation is very important in the entire service life of a motorcycle. A correct running-in can guarantee both the longest service life and the best performance of the vehicle. Running-in can polish machined surfaces and form smooth engagement.

  • Page 3: Table Of Contents

    CONTENT Vin and engine serial number……………………6 Handlebar Switches, LH ........22 Dimmer Switch …………………………… … …… 23 Specifications............7 Location of Parts..........10 Fuel Tank Cap..........24 Load and Accessories Information..... 13 Fuel Tank ............25 Important Information ........14 Fuel Requirement ..........25 Meter Instruments ..........
  • Page 4 Shifting Gears ............ 32 Spark Plug............61 ABS Braking ............32 Air System............62 Parking …………………………………… ……..34 Valve Clearance ..........63 Catalytic Converter........... 35 Air Filter............63 Fuel Evaporation System ......... 36 Throttle Control S y stem........65 Safe Operation..........37 Throttle Body、Clutch ........
  • Page 5 Headlight Beam…………………………………..90 Front & Rear Turn Signal Light......91 Fuses ............... 91 Cleaning Your Motorcycle ........ 93 Storage ............97 EFI Error Code Table ........99 ABS Error Code Table ………… ………………113 Wiring piagram ..........117 - 5 -...

  • Page 6: Vin And Engine Serial Number

    VIN AND ENGINE SERIAL NUMBER Be sure to record below VIN number, engine serial number and name plate number for your maintenance purposes. At the same time, keep spare key in a safe place. If two keys are missing, then you have to replace lock assembly.

  • Page 7: Specifications

    SPECIFICATIONS Performance Max. Power 19.5kW/9000r/min Max. Torque 22N·m/7500r/min Min. turn radius 4.7m Size Length： 2040mm Width： 915mm Height： 1260mm Wheel base:： 1465mm Seat height： 810mm Min. ground clearance： 250mm Dry weight： 148kg Engine Type：One cylinder, 4-strokes, liquid-cooled, upright Displacement： 249mL Bore×Stoke：...
  • Page 8 Compression ratio： 11.3:1 Starting system：Electric starter Fuel supply：EFI (electronic fuel injection) Ignition control：ECU Lubricating system：Pressure pump/splash Engine oil type: SAE10W-40/SJ Coolant capacity：1100mL Transmission Transmission type： 6-speed, international standard gear Clutch： Wet，multi disc, manually Driving system：Chain drive Primary reduction ratio：2.8 Final reduction ratio：2.857 Gear ratio 3.333 2.118...
  • Page 9 1.304 1.115 0.963 Chassis Tire size： Front：4.10-18 R18 Rim size：Front: MT 2.15 ×18 Rear: MT 3.50 × 17 Rear： 4.60-17 R17 Capacity of fuel tank：15L Electric components Battery： 12V9Ah Headlight：LED Tail/Brake light： LED - 9 -...

  • Page 10: Location Of Parts

    LOCATION OF PARTS ①Clutch lever ②Handlebar switches, LH ③ Meter instruments ④ Front brake fluid reservoir ⑥ Front brake lever ⑤ Handlebar switches, RH ⑦Throttle grip ⑧Ignition switch - 10 -...
  • Page 11 ①Front wheel, ②Headlight, ③ Air filter, ④ Seat, ⑤ Rear license light, ⑥Rear light, ⑦Muffler, Rear , ⑨ ⑩ ⑫ ⑧Rear chain Side stand, Shift pedal, ⑪Water tank, Front brake caliper. - 11 -...
  • Page 12 ① Rear light, ② Throttle valve， ③ Cap,fuel tank, ④ Front brake disc, ⑤ Rear brake pedal, ⑥ oil cap, ⑦ Rear wheel, ⑧ Rear brake disc - 12 -...

  • Page 13: Load And Accessories Information

    Before you ride the motorcycle, make sure that the motorcycle is not overloaded and you have followed these instructions. Always use BULLIT genuine parts and accessories. Non-genuine parts or accessories, improper installation or use of accessories, or motorcycle modification, will void motorcycle warranty, can negatively affect performance and even be illegal.

  • Page 14: Important Information

    Important Information before Ride 1. Any driver and/or passenger should be completely familiar with motorcycle operation. The passenger can affect control of motorcycle by improper positioning during turning corner or sudden movements. So it’s important for passenger to sit still while the motorcycle is in motion and not interfere with the operation of motorcycle.
  • Page 15 8. The motorcycle cannot be modified to triple-wheel motorcycle and intended to be used for towing any trailer or other vehicle. BULLIT cannot assume responsibility for the results of such unintended use of the motorcycle. Furthermore, any adverse effects on motorcycle components caused by the use of such accessories will not be remedied under warranty.

  • Page 16: Meter Instruments

    Meter Instruments ① Tachometer ② Turn indicator, LH ③ Turn indicator, RH ④ High-beam indicator ⑤ Fuel diaplay ○ ⑥ EFI fail indicator ⑦ ABS indicator ⑧ Neutral indicator ⑨ Mileage display ⑩KM/H PM/H - 16 -...

  • Page 17: Tachometer、High-Beam Indicator

    Tachometer ① The tachometer shows the engine speed in revolutions per minute. When ignition key is turned to “ ” position, the tachometer will perform self-checking. If the tachometer does not work correctly, have it inspected by an authorized B U L L I T dealer. Turn Indicator, LH ②...

  • Page 18: Fei,Abs , Mileage Display

    EFI Fail Indicator ⑥ This indicator flashes when vehicle circuit fails. ABS Indicator ⑦ When motorcycle is stopped with ABS works normally，this light is twinkling; The light is off when motorcycle is running. If vehicle fails, the light goes on； Neutral Indicator ⑧...

  • Page 19: Key、Ignition Switch/Steering Lock

    Key can be used as ignition switch/steering lock, and fuel tank lock. Remove the spare key and store in a safe place. If both keys are lost, the complete lock assembly must be replaced. Ignition Switch/Steering Lock This ignition switch has “ ”...

  • Page 20: Handlebar Switches, Rh

    Handlebar Switches, RH ① Engine stop switch ② Light switch ③ Warning button - 20 -...

  • Page 21: Engine Stop Switch

    Engine Stop Switch ① Both ignition switch and engine stop switch must be put in the “ ”position before riding. Engine stop switch is for emergency use. Turn the engine stop switch to“ ”position under emergency cases. NOTE Although the engine stop switch could stop the engine, it doesn’t turn off all the electrical circuits.

  • Page 22: Handlebar Switches, Lh

    Handlebar Switches, LH ①Dimmer switch ②Turn light switch ③Horn button ④Override light switch - 22 -...

  • Page 23: Dimmer Switch

    Dimmer Switch ① Dimmer switch includes“ ”、“ ”positions. ： When dimmer switch turns to this position and light switch is on “ ” position, high beam light and high beam indicator are both on. ： When dimmer switch turns to this position and light switch is on “ ”position, low beam light is on.

  • Page 24: Fuel Tank Cap

    Fuel Tank Cap Open the fuel tank cap, Insert the ignition key into the fuel tank cap and turn the key to the right. Lock the cap; Insert the ignition key into the fuel tank cap. The key can be removed by turning to the left/to the original position.

  • Page 25: Fuel Tank

    Fuel Tank Avoid spilling gasoline on the fuel tank when fill fuel, if so, wipe it off immediately to avoid pollution or causing dangers. Gasoline is extremely flammable and can be explosive under certain conditions. When refueling, turn off the engine. No smoking. Make sure the area is well ventilated and free from any source of flame or sparks;...

  • Page 26: Side Stand、Seat Lock

    Side Stand This motorcycle is equipped with a side stand. ① Side stand switch ② Side stand NOTE When use the side stand, turn the handlebar to the left. Kick the side stand fully up before riding. This motorcycle is equipped with a side stand switch. Engine can not start when the gear not in Neutral and the side stand is not down.

  • Page 27: Rear View Mirror

    Rear View Mirror Rear View Mirror Adjustment Adjust the rear view mirror by slightly moving The adjustment procedures of right & left rear view mirror are the same. CUTION Don’t push too hard when install and remove rear view mirror avoiding damaging bracket. - 27 -...

  • Page 28: Break-In

    New tires are slippery which may lose control and cause damage. Tire pressure should be specified value during the break-in period. Avoid sudden and maximum braking/acceleration, or hard cornering during break-in period. It is extremely important that the owner have the initial maintenance service performed by an authorized BULLIT dealer. - 28 -...

  • Page 29: How To Ride This Motocycle

    HOW TO RIDE THIS MOTORCYCLE Starting the Engine Check if the engine stop switch in“ ”position. ● Turn the ignition key to “ ” position. ● Place the transmission in NEUTRAL. ● WARNING Don't press the starter button down for more than 5 seconds, otherwise the starter motor will overheat or the battery will die.
  • Page 30 Quick Start the Engine If the battery is dead, it should be removed and charged. If this is an emergency case, a 12V booster battery can be used to start the engine. WARNING Battery acid generates hydrogen which is flammable and explosive under certain conditions. It will gather in the battery, even leak out.

  • Page 31: Driving Preparation

    ● Follow the standard engine starting procedures. ● After the engine started, disconnect the quick cables. ● Re-install the parts. Driving Preparation ● Check if the side stand is fully up. ● Grip the clutch lever. ● Shift into 1st gear. ●...

  • Page 32: Shifting Gears

    Shifting Gears Release the throttle while pulling the clutch lever. ● Use shift pedal for shifting gears. ● DANGER Reduce engine speed first when shift gears. Otherwise, engine could be damaged or the rear wheel may skid and cause accidents. Shifting should be done below 5,000r/min (rpm). Apply the throttle slowly, while releasing the clutch lever.
  • Page 33 Stopping the Engine ● Release the throttle completely. ● Shift the transmission into Neutral. ● Turn the ignition key to “ ”position. ● Locking the steering lock. NOTE The motorcycle is equipped with a roll-over sensor. Engine will stop automatically and malfunction indicator light will flash when the motorcycle falls down.

  • Page 34: Parking

    engine. After the engine stop switch is used, turn off the ignition switch at “ ” position . Parking ● Shift the transmission into NEUTRAL and turn off the ignition key. ● Support the motorcycle on a firm and level surface with the side stand applied. CAUTION Do not park the vehicle on a soft or steeply inclined surface;...

  • Page 35: Catalytic Converter

    NOTE When park the vehicle near the road at night, turn tail light on for greater visibility, but do not leave the tail light on for too long, or the battery will discharge. Catalytic Converter This motorcycle is equipped with a catalytic converter in the exhaust system. Platinum and rhodium in the converter will react with carbon monoxide and hydrocarbons, and then convert them into carbon dioxide and water resulting in much cleaner exhaust gases to be discharged into the atmosphere.

  • Page 36: Fuel Evaporation System

    2. Do not add antirust oil or engine oil into muffler which may result in catalytic converter failure. Fuel Evaporation System Please contact BULLIT dealer when fuel evaporation system failed. Don’t modify the fuel evaporation system. Tube connection should be well connected without air leakage, blocking, squeezing, broken and damage etc.

  • Page 37: Safe Operation

    SAFETY OPERATION Safe Riding Technique The following cautions are applicable for daily motorcycle use and should be carefully observed for safety and effective vehicle operation. For safety, eye protection and a helmet are strongly recommended. You must be aware of safety regulations prior to riding the motorcycle.

  • Page 38: Pre-Riding Inspection

    Riding at the proper speed and avoiding unnecessarily fast acceleration are important Not only for safety and low fuel consumption, but also for longer vehicle life and quieter operation. When riding in wet conditions or on loose roadway surfaces, vehicle performance will be reduced. All of your actions should be smooth under these conditions.
  • Page 39 Fuel ......Adequate fill in the fuel tank, no leaks. Engine oil ....Oil level should be between upper and lower level lines. Tires ......tire pressure(when cold): Install the air valve cap Drive chain ......Slack 20mm~30mm, lubricate drive chain if necessary. Nuts, bolts,fasteners………...

  • Page 40: Additional Cautions For High Speed Operation

    Additional Cautions for High Speed Operation Brakes: Brakes are very important, especially during high speed operation. It cannot be over forced. Check and adjust to get better performance. Steering: Looseness in the steering can cause loss of control. Check to see whether the handlebar turns freely but has no play.

  • Page 41: Maintenance And Adjustment

    MAINTENANCE AND ADJUSTMENT The maintenance and adjustment outlined in this chapter must be carried out and must be done in accordance with the Periodic Maintenance Chart to keep the motorcycle in a good running condition. The initial maintenance is vitally important and can not be neglected. With a basic knowledge of mechanics and the proper use of tools, you should be able to carryout many of the maintenance items described in this chapter.
  • Page 42 Break-in Maintenance Schedule Break-in Maintenance Interval (Service whichever interval comes first) Item Hour Calendar Remarks Engine Engine oil and oil filter 1000 Replace ■ ■ Oil strainer 1000 Clean Idle 1000 Coolant 1000 ■ Inspect Throttle system 1000 Electrical system Functions of electrical parts 1000 ■...
  • Page 43 Break-in Maintenance Schedule Break-in Maintenance Interval (Service whichever interval comes first) Item Hour Calendar Remarks Wheels Tire condition 1000 Inspect Tire pressure 1000 Suspension system Inspect leaking (maintain front forks Rear shock absorber and front forks 1000 rear shock ■ absorber according to the requirement) Cooling system...
  • Page 44 Break-in Maintenance Schedule Break-in Maintenance Interval (Service whichever interval comes first) Item Hour Calendar Remarks Other parts ■ Diagnosis connector 1000 Read with PDA Lubricate; inspect for ■ Mobile parts 1000 flexibility ■ Bolts and nuts 1000 Inspect for fastness Inspect for damage, ■...
  • Page 45 Periodic Maintenance Schedule Periodic Maintenance Interval (Service whichever interval comes first) Item Hour Calendar Remarks Engine Engine oil and oil filter 5000 Replace Oil strainer 5000 Clean ■ Clutch 5000 Inspect Idle 10000 ■ Coolant 35000 Replace Throttle system 5000 Inspect ■...
  • Page 46 Periodic Maintenance Schedule Periodic Maintenance Interval (Service whichever interval comes first) Item Hour Calendar Remarks Electrical system ■ Functions of electrical parts 10000 Battery 5000 Inspect Fuses or circuit breakers 5000 Inspect for damage, Wires 10000 ■ bending and routing Wheels 10000 Tire condition...
  • Page 47 Periodic Maintenance Schedule Periodic Maintenance Interval (Service whichever interval comes first) Item Hour Calendar Remarks Brake system 10000 Front and rear brake system 20000 10000 Brake discs 20000 Inspect 10000 ► Brake pads 20000 10000 Brake fluid level 20000 20000 Brake lever Inspect for free play 10000...
  • Page 48 Periodic Maintenance Interval (Service whichever interval comes first) Item Hour Calendar Remarks Suspension system ■ Suspension system 10000 Inspect 10000 Inspect leaking (maintain parts Rear shock absorber and front forks ■ 20000 according requirement) 10000 Swing arms Inspect ■ 30000 Cooling system 10000 Coolant level...
  • Page 49 Periodic Maintenance Interval (Service whichever interval comes first) Item Hour Calendar Remarks Frame system Frame 30000 Inspect Steering system 10000 Steering bearings Inspect ■ 20000 Chain 10000 Chain, rear sprocket and engine ► Inspect sprocket 20000 ► = Severe Use Item. Reduce interval by 50% on vehicles subjected to severe use ■...
  • Page 50 Periodic Maintenance Interval (Service whichever interval comes first) Item Hour Calendar Remarks Other parts 10000 Diagnosis connector Read with PDA ■ 20000 10000 Lubricate; inspect for Mobile parts ■ 30000 flexibility 10000 Bolts and nuts Inspect for fastness ■ 30000 7500 Inspect for damage, Cables and wires...

  • Page 51: Engine Oil

    Engine Oil In order that engine, transmission, and clutch work properly, maintain the engine oil at the proper level, change the oil and replace the oil filter in accordance with the Periodic Maintenance Chart. During lubrication processes, not only produces dirt and metallic impurities, also will consume itself. WARNING Motorcycle with insufficient, deteriorated or contaminated engine oil will cause accelerated wear and may result in engine or transmission seizure, accident and injury.
  • Page 52 ● If the oil level is too high, remove the excess oil. ● If the oil level is too low, add the oil to reach the correct level. Use the same type and brand of oil. Upper level line Lower level line Oil level window 120120 - 52 -...
  • Page 53 Oil and Oil Filter Change ● Pack the vehicle on the level ground. ● Warm up the engine thoroughly, and then stop it. ● Place an oil pan beneath the engine. ● Remove the engine oil drain bolt. ● Let the oil completely drain. Drain bolt and DANGER Oil is a toxic substance.
  • Page 54 ● Apply a thin film on seal ring and tighten the cartridge to the specified torque. ● Replace new gasket before install the drain bolt. WARNING Replace all gaskets with new ones. ● Fill the engine between upper and lower level line with a good quality engine oil. ●...
  • Page 55 When engine oil is completely drained：1.6L BULLIT recommends to use APISH oil or higher. JASO MA2 oil is the first choice, secondary is JASO Ma oil. Although 10W-40 engine oil is the recommended oil for most conditions, the oil viscosity may need to be changed to accommodate atmospheric condition in your riding area.

  • Page 56: Cooling System

    Cooling System Radiator and Cooling Fan Check the radiator fins for obstruction by insects or mud, clean off any obstructions with a stream of low- pressure water. WARNING Keep your hands and clothing away from the fan blades when it's working. CAUTION Using high-pressure water could damage the radiator fans and impair the radiator's effectiveness.
  • Page 57 Coolant Coolant absorbs excessive heat from the engine and transfers it to the air by the radiator. If the coolant level is low, the engine overheats and may suffer server damage. Check the coolant level each day before riding the motorcycle and do maintenance in accordance with the periodic maintenance chart.
  • Page 58 WARNING If hard water is used in the system, it causes scales accumulation in the water hose, and considerably reduces the efficiency of the cooling system. If the lowest temperature encountered falls below the freezing point of water, use permanent antifreeze in the coolant in protect the cooling system against and radiator freeze-up, as well as from rust and corrosion.
  • Page 59 NOTE Check the level when the engine is cold. ① F (Full) level line ②L (Low) level line ● If the coolant level is lower than low level line, remove the right side cover and add coolant into the reservoir tank until the coolant is between F and L level line.
  • Page 60 Coolant Filling ● Open the reservoir tank cap and add coolant until it is between F and L level line. ① Reservoir tank cap WARNING If coolant needs be added often, or the reservoir tank completely dry, there is probably leakage in the system.

  • Page 61: Spark Plug

    Coolant Change Have the coolant changed by an authorized dealer. Spark Plug The spark plugs should be replaced in accordance with the Periodic Maintenance Chart. Spark plug removal should be done by an authorized dealer. Spark Plug type：CR8EI Spark Plug Gap：0.7mm～0.9mm Tightening Torque：15N·m Spark Plug Gap 120120...

  • Page 62: Air System

    Air System Fuel & Exhaust Detecting System Fuel & Exhaust System is detected by Oxygen Sensor. There is an Oxygen Sensor installed on exhaust pipe. It detects Air & Fuel combustion condition by measuring oxygen density and transferring it to electrical signal to ECU.

  • Page 63: Valve Clearance

    Air Inlet Valve The air inlet valve is essentially a check valve which allows fresh air to flow only from the air cleaner into the exhaust port. Any air that has passed the air inlet valve is prevented from returning. Inspect the air inlet valves in accordance with the Periodic Maintenance Chart.
  • Page 64 plug fouling. The air filter element must be cleaned in accordance with the periodic Maintenance Chart. In dusty, rainy, or muddy condition, the air filter element should be serviced more frequently than the recommended interval by an authorized dealer. Oil Storage Hose ●...

  • Page 65: Throttle Control System

    Throttle Control System Check the throttle grip play in accordance with the periodic Maintenance Chart, and adjust it when necessary. Throttle Grip The throttle grip controls the butterfly valves in the throttle body. If the throttle grip play is too big resulting in throttle coordinating.
  • Page 66 Adjustment ● Turn throttle grip after installed cable. ● Tighten the lock nut. ● Adjust screw position. ● Loosen the lock nut and adjust it until a play of 2mm~3mm is obtained at the throttle grip. ● Tighten the lock nut. CAUTION Operation with improperly adjusted, incorrectly routed, or damaged cables could result in an unsafe riding condition.

  • Page 67: Throttle Body、Clutch

    Throttle Body Limit screw on throttle body had been set accurately, and can not be adjusted. Check if the idle speed is stable, if not, please contact specified professional people for maintenance. Clutch Adjustment ⑤Clutch lever This vehicle is equipped with a hand operated clutch, clutch lever free play: 10mm~20mm Clutch transmits the engine power to the transmission, and if necessary, shuts off the engine power transmission.

  • Page 68: Drive Chain

    CAUTION Clutch pad wear increasing will cause the rise of fluid level. No not use mineral oil. Do not let brake fluid contact with parts, because the brake fluid will corrode paint. Only use clean brake fluid from a sealed container. Drive Chain The drive chain slack and lubrication must be checked before riding in accordance with the Periodic Maintenance Chart for safety and preventing excessive wear.
  • Page 69 and pushing down the chain midway between the engine sprocket and rear wheel sprocket. ● If the drive chain is too tight or too loose ,adjust to the standard value. standard value：20mm-30mm Chain Slack Adjustment ● Loosen the left and right chain adjuster locknuts. ●...
  • Page 70 ● Turn both chain adjusting nuts evenly until to drive chain has the correct value of slack. ● Keep rear wheel shaft move same displacement on left and right fork. NOTE Rear wheel shaft should be installed at same level on left and right rear fork. WARNING Misalignment of the wheel will result in abnormal wear, and may result in unsafe...
  • Page 71 WARNING If the rear wheel axle nut is not securely tightened, it may result in an unsafe riding condition. ● Rear brake Inspection (Refer to Brake Chapter) Wear Inspection Stretch the chain taut either by using the chain adjusters ● or hanging a 10 kg object on the chain.
  • Page 72 ● Also inspect the sprockets for unevenly or excessively worn teeth, and damaged teeth. NOTE Sprocket wear is illustrated as following. ① ② ③ ① Standard Teeth ② Wear Teeth ③ Damaged Teeth ● Have the drive chain and/or the sprockets replaced by an authorized BULLIT Dealer when necessary. 120120 - 72 -...

  • Page 73: Brake

    Lubrication Lubrication is necessary after riding for every 500km to 1000km. Clean the chain before lubrication if there is too much dusts on the surface of chain, specially running on a damp road. ● Apply lubricant to both sides of the rollers, so that it will penetrate to the rollers and bushings. ●...
  • Page 74 Have your vehicle inspected by “BULLIT Service”. Front Brake Inspection and Adjustment [Inspection] 1. Hold on the motorcycle by side stand, measure the free travel of front brake lever: 10mm~20mm 2. Inspect brake fluid level; Inspect brake caliper; Inspect brake fluid hose and reservoir for leaks or cracks;...
  • Page 75 Brake Fluid Reservoir According to the Periodic Maintenance Chart, inspect the brake fluid level in both front and rear brake fluid reservoirs and change the brake fluid. The brake fluid should also be changed any time the fluid becomes contaminated with dirt or water. Fluid Requirement Use DOT4 brake fluid.
  • Page 76 ① Front brake fluid cap ② Upper level line ③ Lower level line ④ Front brake fluid reservoir ① Rear brake fluid reservoir ② Upper level line ③ Lower level line 120120 - 76 -...
  • Page 77 Change Brake Fluid Have the brake fluid changed by an authorized BULLIT dealer. Front and Rear Brakes Brake disc and brake pad will be worn after a long period use. Check or replace them as specified.
  • Page 78 Inspection ● Turn the ignition key to “ ”position. ● The brake light should be on when the front brake is applied. Check front brake switch by dealer. ● Check rear brake switch. Brake light should be on when press rear brake pedal down. ●...

  • Page 79: Front Fork

    Front Fork The front fork operation and oil leakage inspection should be checked in accordance with the Periodic Maintenance Chart. Front Shock Absorber Inspection ● Holding the front brake lever, compress the front fork up and down by several times for inspecting smooth stroke.

  • Page 80: Rear Shock Absorber

    Rear Shock Absorber The rear shock absorber operation and oil leakage should be checked in accordance with the Periodic Maintenance Chart. Rear Shock Absorber Inspection ● Compress the seat several times to check if the rear shock absorber stroke is smooth. ●...

  • Page 81: Wheels

    Spring Preload Adjustment Adjust spring by rotating and tightening nut I and II through special tool to increase or decrease spring tension. ① ② ① Rear shock absorber ② Nut I ③ Nut II ④ ④ Special tool ③ WARNING This unit contains high pressure nitrogen gas.
  • Page 82 ● Remove the air valve cap. ● Check the tire pressure by using an accurate gauge. ● Make sure to install the air valve cap securely. NOTE Measure the tire pressure when the tires are ① cold (that is, when the motorcycle has not been ridden for more than 3 hours).
  • Page 83 that 90% of all tire failures occur during the last 10% of tread life. So it is unsafe to use the tires until they are bald. In accordance with the Periodic Maintenance Chart, measure the depth of the tread with a depth gauge, and replace any tire that has worn down to the minimum allowable tread depth.
  • Page 84 NOTE Most countries may have their own regulations requiring a minimum tire tread depth; Be sure to follow them. Have the wheel balance inspected whenever a new tire is installed. WARNING To ensure safe handling and stability, use only the recommended standard tire and pressure. Tires that have been punctures and repaired do not have the same capabilities as undamaged tires.

  • Page 85: Battery

    DANGER New tire is smooth which can cause loss of control and injury. Normal friction surface can be formed after 160km break-in period. Avoid sudden, great brakes, enormous acceleration and sharp turns during break-in period. Battery The battery in this vehicle is maintenance-free battery. Therefore, it is unnecessary to inspect the amount of battery electrolyte or add distilled water.
  • Page 86 Battery Sulfation Sulfation occurs when the battery is left in a discharged condition for an extended time. Sulfate is a normal byproduct of the chemical reactions within a battery. But when continuous discharge allows the sulfate to crystallize in the cells, the battery plates become permanently damaged and will not hold a charge. If this happens, you must replace it with a new battery.
  • Page 87 Battery Charging ● Remove the battery from the vehicle (refer to Battery Removal) ● Connect the leads from the charger and charge the battery at a rate that is a tenth of the battery capacity. For example, the charging rate for a 10Ah battery would be 1.0 ampere. ●...
  • Page 88 Battery Installation ● Place the battery in the battery box ● Connect the wire to the (+) terminal first, then connect the wire to the (-) terminal. CAUTION (+) terminal and (-) terminal connecting order is opposite with battery removal when install battery. WARNING Incorrct terminal could serious damage electrical system.

  • Page 89: Foot Pedal

    Foot Pedal Lubricate foot pedal with silicone oil periodically. (refer to maintenance chart for more information) Headlight Beam Low-beam Light Adjustment Low-beam light is adjustable. When low-beam light is not suitable, adjust the adjusting bolt of low-beam light. ● Rotate adjusting bolt until light beam is suitable. ①...

  • Page 90: Headlight Beam

    Headlight Beam Adjustment When high-beam light is not suitable, adjust the adjusting bolt of high-beam light. ● Rotate the adjusting bolt until light beam is suitable. NOTE Front and rear wheels touch down and driver to adjust high/low beams. Adjustment of high/low beams should be accordance with local regulations.

  • Page 91: Front & Rear Turn Signal Light

    Headlight, Taillight and Rear License Light Headlight, taillight and rear license light assemblies are an LED structure, which cannot be repaired if damaged or failed. Have your dealer replace the entire assembly if an LED is damaged or has failed. Rear Turning Light, Front Turning Light Rear turning light and front turning light assemblies are an LED structure, which cannot be repaired if damaged or failed.
  • Page 92 fuse is blown, inspect the electrical system to determine the cause and replace it with the same ampere. ● Remove seat WARNING Don't use any substitute for the standard fuse. Replace the blown fuse with a new one of the same ampere .

  • Page 93: Cleaning Your Motorcycle

    Cleaning the Motorcycle General Precautions Keeping your motorcycle clean will improve its appearance, optimize its performance and extend the life of various components. Covering your motorcycle with a high quality, breathable motorcycle cover will help protect it from harmful UV rays, pollutants, and reduce the amount of dust reaching its surfaces. ●...
  • Page 94 ● Rinse with cold water from a garden hose to remove any loose dirt. ● Mix a mild neutral detergent (specified for motorcycles or automobiles) and water in bucket. Use a soft cloth or sponge to wash your motorcycle. If needed, use a mild degreaser to remove any oil or grease build up. ●...
  • Page 95 Painted Surfaces After washing your motorcycle, coat the painted surfaces, both metal and plastic, with a commercially available motorcycle/automobile wax. Wax should be applied once every three months or as conditions require. Always use non-abrasive products and apply them according to the instructions on the container. Windshield and Other Plastic Parts After washing, use a soft cloth to gently dry off plastic parts.
  • Page 96 detergent and finished with a spay polish. Both painted and unpainted aluminum wheels can be cleaned with non-acid based wheel spray cleaners. Leather, Vinyl, and Rubber If your motorcycle has leather accessories, special care must be taken. Use a leather cleaner/treatment to clean and care leather accessories.

  • Page 97: Storage

    STORAGE Preparation for Storage ● Clean the entire vehicle thoroughly. ● Run the engine for about 5 minutes to warm the oil, shut it off, and then drain the engine oil. WARNING Motorcycle oil is a toxic substance. Dispose the used oil properly. Contact your local authorities for approved disposal methods or possible recycling.
  • Page 98 ● Raise wheels off the ground to keep dampness away from the tire rubber. ● Spray oil on all unpainted metal surfaces to prevent rusting. Avoid getting oil on rubber parts or in the brakes. ● Lubricate the drive train and all cables. ●...

  • Page 99: Efi Error Code Table

    EFI ERRORS CODING TABLE Self-diagnosis Outline ECU constantly monitor sensors, actuators and circuits, MIL and battery voltage, etc, even ECU itself and inspect the sensor output signal, actuator drive signal and internal signal (such as close loop control, coolant temperature, idle speed control and battery voltage control, etc.) for reliablity. If any process or signal is suspect, ECU records the trouble code in the RAM memory.
  • Page 100 Self-diagnosis Procedures In case of a problem occurs in the EFI system and ignition system, the MIL (LED) [A] goes on. Note Use a fully charged battery when conducting self-diagnosis. Otherwise, the light (LED) blinks very slowly or doesn’t blink. MIL is On ●...
  • Page 101 until starting engine. If the system still detects fault, then MIL will be on for 4s and off for 1s, flashing frequency is 2Hz, until starting engine. If there is no fault, MIL will be off after lit for 4s, or start engine before MIL is off.
  • Page 102 times continuously-stop-blink 3 times. Ill .Fault diagnosis and maintenance of EFI system l.Output electric characteristics of fault indicator light Fault indicator light is on dial of vehicle odometer. ECU adopts low side control mode for fault indicator light ©, with wiring requirements shown in the figure: Maximum drive current of MIL control port ©:1A Scope of drive voltage 9-16V.
  • Page 103 Instance: take two faults (P0262 and P2300) as instances. Component DTC description P0262 Fuel injector P0261 P0201 Circuit check P0629 Fuel pump P0628 P0627 Circuit check P0692 Cooling fan P0691 P0480 Circuit check P0511 Idle air control Circuit check 120120 - 103 -...
  • Page 104 system Ignition Coil P2300 Circuit check P0650 Circuit check P0412 P0414 Secondary air P0413 Circuit check P0411 flow check P0459 P0458 Canister purge valve P0444 Circuit check P0441 flow check P0602 ECU check P0108 Circuit check,max limit exceeds Manifold absolute pressure P0107 Circuit check,min limit exceeds...
  • Page 105 sensor P0105 signal check: no pressure drop after start P0106 signal non_plausible Engine speed Synchronisation didn't take place by some certain phase sensor P0322 sensor signals has been detected. Option1:The voltage value of intake manifold temperature sensor is above the permissible upper threshold P0113 Option2:Jitter Check The voltage value of intake manifold temperature sensor is below...
  • Page 106 P0119 Coolant temperature stuck P0116 Jitter Check P1116 overheat P0563 rationality check max limit exceeds Battery voltage P0562 rationality check min limit exceeds (onboard) P0560 implausibility check Option1: lower limit exceeded during fuel cut off Vehicle speed P0501 Option2: vehicle speed is absolutely constant(stuck) Option3: vehicle speed sersor pulse non_plausible Mixture P2177...
  • Page 107 P0032 Circuit check P0031 Circuit check O2 sensor heater P0030 Circuit check P0053 current sensor resistance is greater than threshold value O2 sensor deterioration(slow P0133 filtered cycle delay time of sensor signal upstream cat.is greater response) than threshold value P0132 O2 Sensor Circuit High Voltage P0131 O2 Sensor Circuit Low Voltage...
  • Page 108 P0123 Circuit check,max limit exceeds Throttle/Pedal Pos.Sensor Circ. P0122 Circuit check,min limit exceeds P0507 actuator blocked at higher position Idle speed control P0506 actuator blocked at lower position *Fault detection position might vary with battery voltage status. IV Maintenance guidance iv .1.
  • Page 109 During maintenance, electronic components (electronic control unit, sensor, etc.) should be handled gently, preventing falling on the ground and suffering shock. iv .3. Maintenance attention When disconnecting and connecting plug-in, ignition switch must be at off status, preventing damage of electrical components. With about 250KPa of fuel supply pressure, EFI system adopts high pressure resistant fuel pipe.
  • Page 110 When inspecting an ignition system, spark test of spark plug should be conducted only if it is necessary and it should last as short as possible. During testing, throttle valve should not be opened; otherwise, a large amount of unburned gasoline will enter exhaust pipe, damaging three-way catalytic converter (to conduct spark test of spark plug, plug-in of fuel injector should be pulled out first).
  • Page 111 iv .4. Parameters of maintenance components Item Contents Specification Parameters Storage temperature °C -40 ~105 -20 〜85 Working temperature C Working voltage V (DC) 9~16 -10 C KQ 58.10 ~68.28 Temperature sensor of 0 C KQ 33.15 ~ 8.29 cylinder wall (R-T 20 C KQ 11.99 ~13.43 characteristics)
  • Page 112 Resistance Q (5 C~ 53±5.3 27 C) Idling stepping motor iv .5. Excessive fuel gas removal function Instruction: in case of excessive fuel gas, the following EExcessive fuel gas removal function3 operations are able to be conducted. When conducting maintenance operation, leave a vehicle to main supporting (neutral gear position) to prevent accident.

  • Page 113: Abs Error Code Table

    ABS ERRORS CODING TABLE If the ABS indicator light [B] lighted, and then it means ABS system has malfunction. Please use PDA to read errors code. 120120 - 113 -...
  • Page 114 General troubles and causes Problem Components Possible cause Solution Engine fails No fuel Refuel to be started Fuel system Pump blockage or damage: poor fuel quality Clean or replace Spark plug failure: excessive carbon deposits, too long time use Inspect or replace Spark plug cap failure: Poor contact or burning Inspect or replace Ignition coil failure: poor contact or burning...
  • Page 115 Valve timing faulty Adjust or replace Battery Flat Charge or replace Left switch Faulty horn button Adjust or replace Cable Poor connection Adjust or repair Horn doesn’t work Horn Horn faulty Adjust or replace Insufficient Intake and exhaust valves, piston excessive carbon power Valve and piston deposits: poor fuel quality and poor oil quality...
  • Page 116 Adjust or replace Listed above are the common faults of the motorcycle.If your motorcycle has failed (especially the electronic fuel injection system, fuel evaporation system and alarms system ), please contact “BULLIT SERVICE” timely to check and repair vehicle Caution: Do not try to fix faults by yourself, otherwise it will cause accidents easily.You are responsible for the accidents if you fail to follow the caution.

  • Page 117: Wiring Piagram

    120120 - 117 -...

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