Industrial Rivet & Fastener Co. Rivet King RK-7532-P3 Operation Manual

Industrial Rivet & Fastener Co. Rivet King RK-7532-P3 Operation Manual

Zero gravity pantograph quickriveting tool

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Model# RK-7532-P3
Zero Gravity Pantograph
QuickRiveting® Tool

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Summary of Contents for Industrial Rivet & Fastener Co. Rivet King RK-7532-P3

  • Page 1 Model# RK-7532-P3 Zero Gravity Pantograph QuickRiveting® Tool...
  • Page 2: Table Of Contents

    ONTENTS Safety Page 3 Specifications Page 3 Preparing the tool for service Page 4 Air supply Page 4 Maintenance Daily Page 5 Weekly Page 5 Tail jaw cylinder Page 6 Hydraulic body Page 6 Intensifier Page 7 Pilot valve Page 7 Assembly Drawings &...
  • Page 3: Safety

    AFETY  & O NOT USE EQUIPMENT WITH THIS TOOL THAT IS NOT RECOMMENDED OR SUPPLIED BY NDUSTRIAL IVET FASTENER  LWAYS DISCONNECT THE AIR SUPPLY BEFORE ATTEMPTING ANY MAINTENANCE OR ADJUSTMENT FITTING OF NOSE EQUIPMENT  O NOT OPERATE A TOOL THAT IS DIRECTED TOWARDS ANY PERSON ...
  • Page 4: Preparing The Tool For Service

    REPARING THE TOOL FOR SERVICE . . Check to see if a cursor is present in the barrel, fit a cursor into the barrel (1) if not present ensuring that the spring loaded plunger of the cursor is towards the front of the barrel .
  • Page 5: Maintenance

    AINTENANCE In order to maintain the tool in a safe working order it is important to carry out regular maintenance as prescribed by the manufacturer. A thorough inspection replacement of all seals within the tool should be carried out after 500,000 placings or annually, whichever is the sooner. Item numbers in parentheses refer to assembly drawing part numbers Daily ...
  • Page 6: Tail Jaw Cylinder

    AINTENANCE Follow the instructions below to perform annual service and replacement of seals, item numbers in parentheses refer to assembly drawing part numbers on page 8. Tail Jaw Cylinder  Disconnect tool from air supply  Disconnect rivet tool and hose assembly from intensifier ...
  • Page 7: Intensifier

    AINTENANCE Follow the instructions below to perform annual service and replacement of seals, item numbers in parentheses refer to assembly drawing part numbers on page 9. Intensifier Unit  Disconnect tool from air supply  Disconnect rivet tool and hose assembly from intensifier ...
  • Page 8: Assembly Drawings & Components

    General Assembly & Components of RK7532 1) Handle and Trigger Assembly 2) Intensifier Assembly 3) Linear Arm Assembly 4) Rotation Device Assembly...
  • Page 9: Handle, Trigger & Nose Pages

    RK7532-P3 Pantograph Handle/Hose Assembly...
  • Page 10 RK7532-P3 Pantograph Handle/Hose Assembly Parts List Part# Description TP-RK7532-H004UY REAR PLUGE TP-RK7532-H005Y TAIL JAW TUBE NOT INCLUDED NOT INCLUDED TP-RK7532-H007Y SPRING TP-RK7532-H008Y TAIL JAW PISTON ASS'Y TP-RK7532-H008-1 TAIL JAW PISTON TP-RK7532-H008-2 TURRET PLUG TP-RK7532-H009N RUBBING STRIP TP-RK7532-H010N STROKE LIMITER TP-RK7532-H011Y PISTON TP-RK7532-H012N BODY...
  • Page 11 RK7532-P3 Pantograph Handle/Hose Assembly cont…. Parts List cont…. Part# Description TP-RK7532-H047Y JAW HOUSING ZRT-VJ TAIL JAWS TP-RK7532-H049Y "O"RING TP-RK7532-H050UY SCREW TP-RK7532-H051N END CAP TP-RK7532-H052Y TP-RK7532-H053N SCREW TP-RK7532-H054Y SCREW TP-RK7532-H055Y SCREW TP-RK7532-H056Y LABEL TP-RK7532-H057N HANDLE MOULDING(LEFT) TP-RK7532-H070N QUICK RELEASE NIPPLE TP-RK7532-H074N "O"RING TP-RK7532-H075Y SEAL...
  • Page 12: Intensifier Pages

    RK7532 Standard Intensifier Assembly...
  • Page 13 General Assembly RK7532 Standard Intensifier Assembly Parts List Part# Description I001 TP-RK7532-B001N "O"RING (SEE KIT#TP-RK7532-K082) I002 TP-RK7532-B002N SCREW (SEE KIT#TP-RK7532-K082) I003 TP-RK7532-B003N COVER PLATE (SEE KIT#TP-RK7532-K082) I004-U TP-RK7532-B004UY SEAL HOUSING I005-U RP-RK7532-B005UY SEAL I006-U TP-RK7532-B006UY PLUG I007 TP-RK7532-B007Y BODY ASS'Y I008 TP-RK7532-B008N PISTON ROD...
  • Page 14: Linear Arm

    RK7532-P3 Linear Arm Assembly Parts List Part# Description TP-RK7532-P001 FOOT TP-RK7532-P002 POLE TP-RK7532-P003 NEEDLE BUSH TP-RK7532-P004 BALANCER SUPPORT RP-RK7532-P005 BALANCER, 2.5kg-5.0kg ZERO GRAVITY TP-RK7532-P006 SETTING PLATE TP-RK7532-P007 SLIDING BUSH TP-RK7532-P008 CLAMP TP-RK7532-P009 SET OF SLIDES TP-RK7532-P010 CLAMP TP-RK7532-P011 MAGNET TP-RK7532-P012 INLINE CLAMP...
  • Page 15: Rotation Device

    RK7532-P3 Rotation Device Assembly Parts List Part# Description TP-RK7532-R001 ARM MOUNT TP-RK7532-R002 FEST VALVE 10748 WITH SMC #AS1200M5 SPEED CONTROL TP-RK7532-R003* COVER PLATE & SCREWS *NOT INCL. WITH SOME VERSIONS TP-RK7532-R004 DOWEL RP-RK7532-R005 WASHER TP-RK7532-R006 RETAINING RING TP-RK7532-R007 CLEVIS PIN TP-RK7532-R008 PIVOT BLOCK TP-RK7532-R009...
  • Page 16: Troubleshooting

    ROUBLESHOOTING Problem Possible Cause Remedy Tool will not cycle when Low air pressure Check air pressure and increase   connected to air supply if necessary Pilot valve sticking Remove pilot valve spool, clean   and lubricate as detailed on page 7 Tool will not place fastener High broach load...
  • Page 17: Warranty

    Warranty Statement: Industrial Rivet & Fastener Co. Inc. (hereinafter “IRF”), hereby warrants to the initial retail customer or original authorized distributor (“Warrantee”) only that its products will be free from defects in material and workmanship for a period of 1 year from the purchase date provided that the products are used in accordance with “IRF’s”...
  • Page 18: Msds

    Product Name: MOBIL VELOCITE OIL NO. 10 Revision Date: 01Nov2006 Page 3 of 8 _________________________________________________________________________________________________________ _____________ Water Spill: Stop leak if you can do it without risk. Confine the spill immediately with booms. Warn other shipping. Remove from the surface by skimming or with suitable absorbents. Seek the advice of a specialist before using dispersants.
  • Page 19 manufacturer data. Work conditions can greatly effect glove durability; inspect and replace worn or damaged gloves. The types of gloves to be considered for this material include: No protection is ordinarily required under normal conditions of use. Eye Protection: If contact is likely, safety glasses with side shields are recommended. Skin and Body Protection: Any specific clothing information provided is based on published literature or manufacturer data.
  • Page 20 ACUTE TOXICITY Route of Exposure Conclusion / Remarks Inhalation Toxicity (Rat): LC50 > 5000 mg/m3 Minimally Toxic. Based on test data for structurally similar materials. Irritation: No end point data. Negligible hazard at ambient/normal handling temperatures. Based on assessment of the components. Ingestion Toxicity (Rat): LD50 >...
  • Page 21 incineration at very high temperatures to prevent formation of undesirable combustion products. REGULATORY DISPOSAL INFORMATION RCRA Information: The unused product, in our opinion, is not specifically listed by the EPA as a hazardous waste (40 CFR, Part 261D), nor is it formulated to contain materials which are listed as hazardous wastes.
  • Page 22 N/D = Not determined, N/A = Not applicable Product Name: MOBIL VELOCITE OIL NO. 10 Revision Date: 01Nov2006 Page 8 of 8 _________________________________________________________________________________________________________ _____________ THIS SAFETY DATA SHEET CONTAINS THE FOLLOWING REVISIONS: No revision information is available. -------------------------------------------------------------------------------------------------------------------------------------------- --------- -------------------------------------------------------------------------------------------------------------------------------------------- --------- The information and recommendations contained herein are, to the best of ExxonMobil's knowledge and belief, accurate...

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