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Related Manuals for Industrial Rivet & Fastener Co. RK-9000M
Summary of Contents for Industrial Rivet & Fastener Co. RK-9000M
- Page 1 OPERATIONS MANUAL FOR THE PNEUMATIC ‐ HYDRAULIC RIVETING TOOL RK‐9000M ...
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Page 2: Table Of Contents
N‐8340000001132 (version 2016) TABLE OF CONTENTS : 1. GENERAL SAFETY INSTRUCTIONS AND PRINCIPLES ............ 3 2. DESCRIPTION OF THE TOOL ...................... 4 2.1. Basic dimensions ....................... 4 2.2. Technical data ........................ 4 2.3. Range of usage ........................ 5 2.4. Tool operation ........................ 5 3. TOOL MAINTENANCE ....................... 7 3.1. Daily maintenance ...................... 7 3.2. Weekly maintenance ...................... 7 ... -
Page 3: General Safety Instructions And Principles
1. GENERAL SAFETY INSTRUCTIONS AND PRINCIPLES ATTENTION! Read all instructions and principles carefully. Every person installing, operating or maintaining the tool must be first thoroughly acquainted with this operations manual and is obliged to adhere to the following safety instructions and principles: The tool must not be used for other purposes than those for which it was designed. The tool must not be used in a different manner than that recommended by the manufacturer Any alterations of the tool, its accessories or spare parts remain in sole responsibility of the customer. After agreement the manufacturer provide technical support in designing and making additional alterations. The tool must be kept in top condition and regularly tested for damage and proper operation. The tool must be repaired only by an authorized technician or by a person trained by the manufacturer or supplier. Should you have any demand for training, please contact your sales agent. ... -
Page 4: Description Of The Tool
DESCRIPTION OF THE TOOL 2.1. Basic dimensions 2.2. Technical data weight.......... 1,84 kg working pressure...... 85 ‐ 95 PSI stroke force at 0,6 MPa.... 12,5 kN air consumption...... 2,0 l / stroke stroke.......... 21 mm height.......... 275 mm length.......... 272 mm width (over the aircoupling)…….. 120 mm - 4 -... -
Page 5: Range Of Usage
2.3. Range of usage The pneumatic‐hydraulic tool is designed for riveting with blind rivets: Type of rivet Al (aluminium) St (steel) Rv (stainless steel) Recommended nose‐pieces* standard Ø 4,0 Ø 4,0 Ø 4,0 nose‐piece no. 4 standard Ø 4,8 ‐ Ø 5,0 Ø 4,8 ‐ Ø 5,0 Ø 4,8 ‐ Ø 5,0 nose‐piece no. 5 standard Ø 6,0 Ø 6,0 Ø 6,0 nose‐piece no. 6 standard Ø 6,4 Ø 6,4 Ø 6,4 nose‐piece no. 6.4 * Recommended nose‐pieces with respect to rivet diameters (does not apply for all types of rivets) 2.4. Tool operation Fig. 1 The manufacturer equipped the tool with a nose‐piece /fig.1 – pos.1/ for a rivet Ø 6.4. Riveting with blind rivets ... - Page 6 2) Vertical movement of the trigger – switching off the suction. Press and lock the trigger (after pressing shift it up cca 1,5 mm), then release the trigger, the suction is switched off. Unlock the trigger (shifting the trigger down to the stop) and release it. The suction is switched on and the trigger is in position see fig. 1. The tool is equipped with a multifunctional mandrel container /fig.1 – pos.32/ which has the following positions: Position 0 – mandrel container removed Position 1 – mandrel container mounted, suction is switched off Position 2 – mandrel container mounted, suction is switched on 1) Mounting the mandrel container: Put and push the mandrel container /fig. 1 ‐ pos. 5/ into the ring relief /fig.1 – pos.6/ end‐to‐end, thus you depress the arrestment element, and turn to position 1 or 2. The mandrel container shall thus be in place. The suction shall initiate in position 2. Relative position of the mandrel container with air outlets /fig.1 ‐ pos.7/ and the ring relief /fig.1 – pos.7/ ensures that the outlet air pressure goes out in a suitable direction (e.g. Off ward the operator of the tool). 2) Removing the mandrel container: Turn the mandrel container /fig.1 ‐ pos.32/ end‐to‐end to position 0 and pull it out of the ring relief /fig.1 – pos.26/. The suction shall thus switch off. - 6 -...
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Page 7: Tool Maintenance
The tool can be operated in the following manners: 1) with the mandrel container removed in position 0: Suction switches off by turning and removing the mandrel container /fig.1 ‐ pos.32/. Insert BR into the riveting tool through the nose‐piece hole. Depress the trigger to move the jaws offward the BR head. The movement ends when reaching max. stroke, correct BR with respect for material gauge shall tear off the shank (riveting) for one stroke of the tool. Releasing the trigger shall return the jaws to initial position and released torn‐off shank can be removed from the nose‐piece by tilting the tool. /fig.1 ‐ pos.1/. 2) with the mandrel container mounted in position 1: Mounting and turning the mandrel container /fig.1 ‐ pos.32/ to position 1 shall arrest it. Insert BR into the riveting tool through the nose‐piece hole. Depress the trigger to move the jaws offward the BR head. The movement ends when reaching max. stroke, correct BR with respect for material gauge shall tear off the shank (riveting) for one stroke of the tool. Releasing the trigger shall return the jaws to initial position and the released torn‐off shank can be transported into the mandrel container by tilting the tool. ... - Page 8 Fig. 2 Disassembly: Disconnect the tool from the source of compressed air, unscrew the front nozzle /fig.2 ‐ pos.9/ by means of a spanner no.23, set the spanner no.17(15) onto the clamping sleeve /fig.2 ‐ pos.3/, set the spanner no.17 on the backnut /fig.2 ‐ pos.6/ and loosen. Unscrew the clamping sleeve, replace the jaws /fig.2 ‐ pos.2/ and conduit‐ suction complet /fig.2 ‐ pos.8/. All used threads are clockwise. Clean the dismounted parts thoroughly and check them visually, especially the following: 1) Jaws /fig.2 – pos.2/ ‐ if worn or damaged, replace it, if dirty, clean it with a wire brush. 2) Nose‐piece /fig.2 – pos.1/ ‐ for wear of functional surfaces of the taper. 3) Conduit‐suction complet /fig.2 ‐ pos.8/ ‐ inspect parts of the assembly, jaw pusher /fig.2 ‐ pos.804/, spring /fig.2 ‐ pos.803/, washer of spring /fig.2 ‐ pos.805/, O ‐ ring /fig.2 ‐ pos.802/ and conduit‐suction /fig.2 ‐ pos.801/ ‐ if damaged or worn, replace it with a new one. 4) Front nozzle /fig.2 ‐ pos.9/ ‐ check for damage of the internal surface (Ø 20) . 5) Scraper ring /fig.2 ‐ pos.5/ ‐ if damaged or worn, replace it with a new one. 6) Mandrel container ‐ if the mandrel container or its bottom are worn or damaged, replace them with new ones, otherwise there is danger of the torn‐off shank popping out. Assembly: Mount the parts (see par. disassembly) in a reverse order. On the outer surface of the jaws /fig.2 – pos.2/ apply a drop of lubricating oil ( we recommend hydraulic oil HYSPIN AWHM 32 CASTROL), apply thin layer of ...
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Page 9: General Maintenance
Fig. 3 3.3. General maintenance General maintenance should be performed after about 500 000 strokes or once every three years. The tool must be completelly disassembled and all seals and worn parts must be replaced. This repair may be carried out by an authorized technician only or a person trained by the manufacturer or supplier. 4. SPARE PARTS 4.1. Ordering Order the spare parts exclusively from the manufacturer or from your sales agent. The order must contain: a) tool serial number b) number of ordered part c) number of pieces d) name of your company and precise address e) your tax identification number and identification number ... -
Page 10: List Of Quickly Expendable Parts
4.2. List of quickly expendable parts Nose‐piece 4 ............… RK9000‐BP1‐3 Nose‐piece 5 ............… RK9000‐BP1‐4 Nose‐piece 6 ............… RK9000‐BP1‐5 Nose‐piece 6,4 ..………………………………………………..… RK9000‐BP1‐6 Clamping sleeve ............ RK9000‐BP3 Set of jaws .............. RK9000‐BP2 Conduit suction …...........……….. RK9000M‐BP7 "O" ring 7,1/1,6 ............ RK9000‐BP8 Spring of jaw pusher ………………………………………….…. RK9000‐BP9 Jaw pusher .…………………………………………..……..……. RK9000MLS‐BP10 Scraper ring ..………………………………………….…….……... RK9000‐BP4 Nut HP..………………………………………….…………….……. RK9000‐BP5 Mandrel container …………………………………………..…… RK9000M‐BP42 5. STORAGE The pneumatic‐hydraulic tool embedded in a shipping container must be stored in environment with relative humidity to 70% and temperature ranging from +5 C to +40 C, without aggressive evaporation of salts, acids and caustics. 6. COMPLETE TOOL EQUIPMENT Replaceable nose‐pieces located in a plastic plate, Operations manual, Certificate of warranty. 7. OPERATIONS AND WARRANTY CONDITIONS For reliable function the tool we recommend to use treated compressed air. -
Page 11: Operation Conditions
7.1. Operation conditions For reliable function of the tool it is necessary to use treated compressed air. Treated compressed air means compressed atmospheric air bare of solid particles and water, reduced to required pressure and lubricated with anti‐corrosive oil. Immediately before the tool there must be a regulation valve set to maximum outlet pressure of 0,7 MPa, air filter and lubrication in the circuit of compressed air. Sound‐pressure level of impulse noise, LpAI = 107,7 dB(A), peak C‐weighted sound pressure, CLCpeak = 114,1 dB(C), against which during continuous and long‐term operation it is recommended to use ear protectors. Average overall vibration total value Lavw,T = 126,8 dB re 10‐6 m.s‐2 , average overall vibration total effective value avw,T = 2,188 m.s‐2. The trigger enables safe control of the tool with a force max. 10 N < 50 N without releasing the grip‐handle according to the health regulation. ...
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