VIBCO CC Instruction Manual

WARNING: Failure to read and follow these installation instructions and safety precautions could result in personal injury, equipment damage,
shortened service life or unsatisfactory equipment performance. All information in this document is vital to the proper installation and operation
of the equipment. It is important that all personnel who will be coming in contact with this product thoroughly read and understand this manual.
START
1
THANK YOU FOR CHOOSING
A VIBCO VIBRATOR!
PLATES, RACKETS & CHANNEL IRONS
3
CCF
models
drilled & taped studded
mounting plate mounting plate
CORRECT FOOT PLATES
SERIES NUMBER PLATE THICKNESS
2000 1/2" plate
5000 & 7000 5/8" to 3/4" plate
ALL MOUNTING HARDWARE IS AVAILABLE FROM VIBCO
SOME TYPICAL MOUNTS
4
Sloping Chute
Rectangular
Bin
THESE ARE JUST EXAMPLES GO ONLINE TO SEE MORE,
ADDITIONAL DETAILS AVAILABLE ONLINE AT www.vibco.com
MOUNTING OF VIBRATOR
6
Angle Iron Channel Iron
NOTE: Damage to
the bin and the
vibrator can occur if not
mounted securely.
PNEUMATIC HOOK-UP
9
Solenoid
Valve Regulator
To Gate
To Control
Switch
DO NOT LUBRICATE!
NO LUBRICATION NECESSARY!
800-633-0032 • vibrators@vibco.com • www.vibco.com
INSTRUCTION
MANUAL
2
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CCL
models
lug bracket
CHANNEL IRON WIDTH
4" channel iron
6" channel iron
(not to scale)
Two Vibrators On
A Single Bin
1/4 to 1/3
Length
of L
L
1/2 Length
of L
BOLTING
7
Make sure the vibrator is
secured tightly. Retighten
after the first 10 -15 minutes
of operation & check them
periodically to maintain
proper tightness.
Check those
ALL ACCESSORY ITEMS
AVAILABLE FROM VIBCO
Air
Air Flow
Filter Valve
MOUNTING INSTRUCTION CHECKLIST
The warranty is void if vibrator is not properly installed. During
installation follow and check off the following steps and your
vibrator should provide you with years of trouble- free service.
Determine length of channel iron (box 3).
Select thickness of foot plate & method of mounting (box 3).
STITCH weld foot plate to channel iron (box 3).
Determine vibrator placement on bin (box 4).
STITCH weld channel iron to bin.
Place vibrator on foot plate. Check the foot plate for warping. Secure firmly.
Install safety chain or wire (box 5).
Connect pneumatics & check for leaks (box 9).
FILL OUT WARRANTY CARD & MAIL IN!!!!
YOU MUST STITCH WELD NEVER CONTINUOUSLY WELD.
STOP WELDS 1" FROM ENDS TO PREVENT CRACKING AS SHOWN BELOW.
when bin is
less than 3/16" thick
NEVER PLACE
VIBRATOR DIRECTLY
ON SKIN OF BIN OR
HOPPER!
Conical Bin
1/4 to 1/3
Length L
of L
www.vibco.com
GRADE MAX
5 TORQUE
BOLT SIZE ft-lbs
1/4" 9
5/16" 18
3/8" 32
1/2" 78
5/8" 160
3/4" 260
Remember
1" 580
1-1/4" 1105
bolts!
Direction of Flow
CC TURBINE
Use
when bin is
greater than 3/16" thick
SUGGESTED CHANNEL LENGTH
BIN WALL
<3/16" 8" to 36" on both sides of vibrator
3/16" to 1/4" 12" to 16" on both sides of vibrator
3/8" to 1/2" 8" to 12" on both sides of vibrator
ALL MOUNTING
HARDWARE
AVAILABLE FROM
VIBCO
Parabolic Bin
AIR HOSE SIZING
8
The hose to the inlet port of the vibrator should have
the same or larger hose I.D. as the inlet I.D. (pipe size)
of the vibrator, so that the pressure loss from the
compressor to the vibrator is minimized.
TO DETERMINE CORRECT AIR HOSE SIZE**
CC TURBINE AIR HOSE
MODEL NUMBER DIAMETER
2000/4000 3/4"
5000/7000 3/4"- 1"
* F=filter R=regulator
** these specs for installation of single unit;
for multiple units, adjust to maintain CFM
BREAK IN UNIT
10
Run unit for a short cycle of 5-10
Bearing
(80-100 psi). Bearings require a
location
short "break-in" period to run at
VIBRATORS
DON'T FORGET
TO MAIL IN YOUR
WARRANTY CARD!
Use lug
bracket
mount
CHANNEL IRON LENGTH
RESTRAINT
5
ALWAYS
INSTALL
SAFETY
CABLE or
CHAIN
Mount one end to the
vibrator and the other
to the hopper or bin
above the vibrator
NEVER ATTACH TO
THE MOUNTING
PLATE!
MIN FR* THREAD
CFM
DIAMETER
3/4" 40
1" 50
minutes at maximum pressure
optimum VPM (vibrations per
minute) as stated in catalog.
If you have any further
questions or concerns contact
VIBCO right away. We are
available 24 hours a day 7 days
a week at 401-539-2392.
©2018 VIBCO, Inc. MA-CC-29718