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Bayne Thinline GRL 1110 Operation And Parts Manual

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LICENSED UNDER ONE OR MORE OF
THE FOLLOWING U.S. AND CANADIAN PATENTS:
5,503,512
4,773,812
1,335,648
5,308,211
OPERATION AND PARTS MANUAL
CUSTOMER NAME:
SERIAL NUMBER:
1900-0560 Revision No. 003
1,327,765
5,447,405
5,333,984
5,826,485
GRL 1110
1900-0560
ISSUED FEBRUARY 2020
____________________
____________________
© 2020 Bayne Premium Lift Systems
.

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Summary of Contents for Bayne Thinline GRL 1110

  • Page 1 OPERATION AND PARTS MANUAL ISSUED FEBRUARY 2020 ____________________ CUSTOMER NAME: ____________________ SERIAL NUMBER: 1900-0560 Revision No. 003 LICENSED UNDER ONE OR MORE OF THE FOLLOWING U.S. AND CANADIAN PATENTS: 5,503,512 4,773,812 1,327,765 5,447,405 1,335,648 5,308,211 5,333,984 5,826,485 © 2020 Bayne Premium Lift Systems...
  • Page 2 ATTEMPTING TO SET UP, OPERATE, ADJUST OR SERVICE THE EQUIPMENT. KEEP THIS MANUAL FOR FUTURE REFERENCE IMPORTANT SAFETY NOTICE ® Proper service and repair are important to the safe, reliable operation of the Bayne THINLINE ® products. Service procedures recommended by Bayne THINLINE are described in this Operation and Parts Manual and are effective for performing service operations.

  • Page 3: Table Of Contents

    2000-1338 - Lower Idler Bearing Assembly ......................................31 2000-1335 - Upper Idler Bearing Assembly ......................................32 H5900001 - GRL Series Specifications ......................................33 6900-0733 - Hydraulic Schematic ......................................35 ..................................37 Index Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...
  • Page 4 GRL 1110 INTENTIONALLY LEFT BLANK...
  • Page 5 GRL 1110 GRL 1110 PART NUMBER: 1900-0560 REVISION NO. 003 OPERATION AND PARTS MANUAL Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...

  • Page 6: Specifications

    2 to 2 1/2 GPM for 1100 series units 2 to 4 GPM for 2200 series units G.Hydraulic pressure requirements are as follows: 1800-2000 PSI normal working pressure 3000 PSI maximum pressure Issued August 2016 Printed in U.S.A. Copyright 2016, Bayne Premium Lift Systems Revision No: 003...
  • Page 7 H. All lifters can be a bolt on type installation for easy, quick maintenance and less downtime. I. All parts are manufactured and kept in stock at Bayne Machine Works, Inc. for fast response to customer request. J. Two ( 2 ) year limited warranty from date of delivery on all units and models when properly maintained and operated within the recommended cycle time.

  • Page 8: Installation Instructions

    Installation Instructions INSTALLATION INSTRUCTIONS WI-0236-A The following information is intended to be a GENERAL GUIDE to installing the Bayne THINLINE lifter on a typical refuse ® truck. Before starting the installation, read these instructions completely. ALWAYS use the proper tools, lift devices, and personal protective equipment to prevent injury while performing the installation.
  • Page 9 It is very important to make sure the hydraulic oil is at operating temperature, and the flow rate and relief valve settings have been properly adjusted before setting the GRL control valve pressures. The proper flow rate and relief settings are 2 gpm at 1800 psi. Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...
  • Page 10 Make any adjustments to the mounting position of the lifter to ensure correct operation. 4. After locating an acceptable mounting position, complete the welding of the lifter to the truck. Issued August 2016 Printed in U.S.A. Copyright 2016, Bayne Premium Lift Systems Revision No: 003...

  • Page 11: Operation Instructions

    ACTUATOR REVERSE stage. Finally, moving the grabber arm handle in the downward direction will cause the lifter to perform the UNCLAMPING stage. Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...

  • Page 12: Maintenance Instructions

    Inspect your dumper on a weekly basis for loose bolts, fittings, oil leaks, etc. Tighten loose hardware as necessary and replace necessary seals to repair oil leaks. Issued August 2016 Printed in U.S.A. Copyright 2016, Bayne Premium Lift Systems Revision No: 003...

  • Page 13: Actuator Assembly Instructions

    ( Figure C-13 ). Be sure that the “square” tube seal backup ring is toward the inside of the tubes at both ends as shown. Press all rings firmly into the grooves. Repeat this procedure for the other tube. Figure C-2 Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...
  • Page 14 Figure C-4. Center the pinion in the actuator body. Figure C-4 Issued August 2016 Printed in U.S.A. Copyright 2016, Bayne Premium Lift Systems Revision No: 003...
  • Page 15 Figure C-6. Figure C-6 Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...
  • Page 16 11.Install the hex nuts (23) ( Figure C-13 ) and lock washers (24) on the tie rod studs. Torque the nuts to 50 ft-lb. in the sequence shown in Figure C-8. Figure C-8 Issued August 2016 Printed in U.S.A. Copyright 2016, Bayne Premium Lift Systems Revision No: 003...
  • Page 17 (9) ( Figure C-13 ), over the pinion shaft and inner race, and into the actuator body. Repeat this procedure for the other bearing. Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...
  • Page 18 20.Install the 90° fitting (27) ( Figure C-13 ) into the oil port on the side of the rack cap (5). Hand tighten only at this time. Issued August 2016 Printed in U.S.A. Copyright 2016, Bayne Premium Lift Systems Revision No: 003...
  • Page 19 (5) and back toward the mounting flanges on the actuator body and tighten. 24.Install the cap nuts (28) ( Figure C-13 ) onto the open fittings to prevent contamination of the unit until the hoses are installed. Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...
  • Page 20 GRL 1110 Actuator Assembly Instructions ACTUATOR ASSEMBLY Figure C-13 Issued August 2016 Printed in U.S.A. Copyright 2016, Bayne Premium Lift Systems Revision No: 003...
  • Page 21 ( 7 ) in the groove at the end of the plunger housing ( 1 ). Place the o-ring ( 6 ) in the same groove as the square backup ring ( 7 ) closest to the hexagon head of the plunger housing ( 1 ). Figure D-1 Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...
  • Page 22 Treatment. Screw the plunger housing ( 1 ) into the top of the rack cap ( 3 ) ( Figure D-4 ) and tighten. Screw the o- ring plug ( 8 ) into the side of the rack cap ( 3 ) in the bottom port and tighten. Figure D-3 Issued August 2016 Printed in U.S.A. Copyright 2016, Bayne Premium Lift Systems Revision No: 003...
  • Page 23 GRL 1110 Actuator Assembly Instructions Figure D-4 Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...

  • Page 24: Troubleshooting Chart

    1. Adjust pressure setting per Installation Instructions of Lifter crushes carts when setting too high. this manual. dumping. 2. Cart sides are too weak. 2. Replace cart. Issued August 2016 Printed in U.S.A. Copyright 2016, Bayne Premium Lift Systems Revision No: 003...

  • Page 25: Appendix A - Assembly Drawings And Part Numbers

    GRL 1110 Appendix A - Assembly Drawings and Part Numbers APPENDIX A ASSEMBLY DRAWINGS AND PART NUMBERS Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...

  • Page 26: 1900-0560 - Grl 1110 Lifter Assembly

    GRL 1110 Appendix A - Assembly Drawings and Part Numbers Issued August 2016 Printed in U.S.A. Copyright 2016, Bayne Premium Lift Systems Revision No: 003...
  • Page 27 GRL 1110 Appendix A - Assembly Drawings and Part Numbers Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...
  • Page 28 GRL 1110 Appendix A - Assembly Drawings and Part Numbers Issued August 2016 Printed in U.S.A. Copyright 2016, Bayne Premium Lift Systems Revision No: 003...

  • Page 29: 4800-0272 - Grl Faceplate Weldment

    GRL 1110 Appendix A - Assembly Drawings and Part Numbers Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...

  • Page 30: 4800-0277 - Grl Clamp Arm Link Weldment

    GRL 1110 Appendix A - Assembly Drawings and Part Numbers Issued August 2016 Printed in U.S.A. Copyright 2016, Bayne Premium Lift Systems Revision No: 003...

  • Page 31: 4800-0060 - Grl Clamp Arm Assembly

    GRL 1110 Appendix A - Assembly Drawings and Part Numbers Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...

  • Page 32: 6065-2710 - Grl Control Valve

    GRL 1110 Appendix A - Assembly Drawings and Part Numbers Issued August 2016 Printed in U.S.A. Copyright 2016, Bayne Premium Lift Systems Revision No: 003...

  • Page 33: 3112-1044 - Grl Clamp Cylinder Assembly

    GRL 1110 Appendix A - Assembly Drawings and Part Numbers Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...

  • Page 34: 2000-1230 - Torque Bearing Assembly

    GRL 1110 Appendix A - Assembly Drawings and Part Numbers Issued August 2016 Printed in U.S.A. Copyright 2016, Bayne Premium Lift Systems Revision No: 003...

  • Page 35: 2000-1338 - Lower Idler Bearing Assembly

    GRL 1110 Appendix A - Assembly Drawings and Part Numbers Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...

  • Page 36: 2000-1335 - Upper Idler Bearing Assembly

    GRL 1110 Appendix A - Assembly Drawings and Part Numbers Issued August 2016 Printed in U.S.A. Copyright 2016, Bayne Premium Lift Systems Revision No: 003...

  • Page 37: H5900001 - Grl Series Specifications

    GRL 1110 Appendix A - Assembly Drawings and Part Numbers Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...
  • Page 38 GRL 1110 Appendix A - Assembly Drawings and Part Numbers Issued August 2016 Printed in U.S.A. Copyright 2016, Bayne Premium Lift Systems Revision No: 003...

  • Page 39: 6900-0733 - Hydraulic Schematic

    GRL 1110 Appendix A - Assembly Drawings and Part Numbers Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...
  • Page 40 GRL 1110 INTENTIONALLY LEFT BLANK...

  • Page 41: Index

    Printed in U.S.A. Issued August 2016 Copyright 2016, Bayne Premium Lift Systems Revision No: 003...
  • Page 42 Customer Care: 800.535.2671 Bayne Premium Lift Systems 4301 Gault Avenue North Fort Payne, AL 35967...

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