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Title:​ Repair Plan - 2.0
Version:​ 1.0
Author:​ T. Beckmann
Language:​ EN
Copyright:​ unu GmbH
Created:​ September 2019

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Summary of Contents for UNU 2019

  • Page 1 Title:​ Repair Plan - 2.0 Author:​ T. Beckmann Copyright:​ unu GmbH Version:​ 1.0 Language:​ EN Created:​ September 2019...
  • Page 2 GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 3: Table Of Contents

    1.5.4 Rear brake disc 1.5.5 Rear swingarm 1.6 Lights & Electronics 1.6.1 Front light 1.6.2 Front indicator left 1.6.3 Front indicator right 1.6.4 Rear light 1.6.5 Electronics under footrest unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 4 2. Repairs without part replacement 3. Wiring diagram 4. Relevant Torque values 5. ECU error codes for self-diagnosis unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 5: Safety Notes

    A dangerous situation which, if not avoided, could result in minor to moderate injury. Information Label distinguishes information that does not concern personal injury, e.g. information on damage to property. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 6: General Safety Warnings For Repair Personnel

    ● Make sure to use only parts provided by unu to ensure proper quality and fit of the parts. We advise strongly against the use of inferior parts, even if they appear to be fitting with the scooter.
  • Page 7: Part Replacement

    It is only slotted in and does not need to be unscrewed anywhere. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 8: Rear Mudguard Bracket (With Mudguard Attached)

    Remove screws 4 & 5 shown in the image. Do not remove the bracket abruptly, because the cable for the license plate light is still connected. Disconnect it to remove the rear mudguard bracket. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 9: License Plate Holder

    Remove the two cross-head screws to detach the license plate holder from the mudguard. Note: Before replacing the license plate holder, the license plate light will also have to be detached. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 10 Unscrew the two screws to detach the license plate light from the license plate holder. If you have not detached the connector on the wires of the license plate light, do so now. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 11: Mirror Mounting Bracket Left

    1.1.5 Mirror mounting bracket left Duration 3 mins Preparatory steps Front outer panel Left grip Work steps Remove the two hex-head screws on the mounting bracket to remove it. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 12: Mirror Mounting Bracket Right

    Move the throttle to the right by 4cm. Remove the two hex-head screws on the mounting bracket to remove it. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 13: Left Grip

    1.1.7 Left grip Duration 3 mins Preparatory steps None Work steps Unscrew the allen-head screw to detach the left grip from the handlebar. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 14: Throttle

    Unscrew the allen-head screw on the underside of the throttle to detach it from the handlebar. Unclip the connector from the harness in order to replace it. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 15: Luggage Hook

    1.1.9 Luggage hook Duration 2 mins Preparatory steps None Work steps Unscrew the allen-head screw which connects the hook to the front inner panel. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 16: Seat And Substructure

    3 mins Preparatory steps None Work steps Remove the two allen-head screws in order to detach the seat lock bar from the substructure of the seat. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 17: Seat Cushion

    Preparatory steps None Work steps Detach the cushion from the understructure by removing the cross-head screws at the three locations. There are six screws in total. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 18: Seat Assembly

    To remove the seat assembly from the seatbox, unscrew the hinge bolt and remove it. The hinge cover panel does not need to be removed for this step. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 19: Painted Body Panels

    Next, remove the two cross-head screws which are accessible through the wheel-house. Be careful when taking off the front outer panel and detach all of the light connectors. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 20: Front Mudguard

    8 mins Preparatory steps None Work steps With the two glued reflectors removed, unscrew the four allen-head screws to free the mudguard from the front suspension. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 21: Seat Hinge Panel

    1.3.3 Seat hinge panel Duration 4 mins Preparatory steps None Work steps With the seat assembly opened, unscrew the two cross-head screws to remove the seat-hinge panel. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 22: Rear Light Panel

    Careful when removing the rear light panel from the scooter. Make sure to unplug the connector of the rear light. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 23: Rear Panel Assembly

    To remove the rear panel assembly, close the seat, bend the rear ends of the assembly to the side for about 20cm and slide the entire assembly forward. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 24: Rear Side Panel Left

    Work steps Remove the two cable-ties or cross-head screws in the front of the assembly. For removing each side panel, also remove the two cross-head screws. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 25: Rear Side Panel Right

    Work steps Remove the two cable-ties or cross-head screws in the front of the assembly. For removing each side panel, also remove the two cross-head screws. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 26: Unpainted Body Panels

    Remove the four allen-key screws in order to remove the foot rest panel from the scooter. Lift up the front of the footrest panel and slide the panel towards the front by two centimeters. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 27: Front Inner Panel

    Left brake upper part Right brake upper part Throttle Work steps Remove the four screws in order to detach the front inner panel from the frame. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 28: Bottom Rear Panel

    Remove the four upward facing cross-head screws. Next, let the rear panel come down a few centimeters. Careful, before removing the panel, unplug the connector of the rear charging port. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 29: Swingarm Cover Panel

    Preparatory steps None Work steps Remove the four allen-head screws holding the swingarm cover onto the swingarm. Remove the panel by pulling it outwards to the left. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 30: Frame & Chassis

    A loss of balance of the scooter could mean that it falls onto you or somebody around you. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 31: Front Brake Disc

    Remove the three allen-head screws which hold the brake disc onto the rim. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 32: Motor (Removal From Swingarm)

    A loss of balance of the scooter could mean that it falls onto you or somebody around you. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 33: Rear Brake Disc

    Remove the three allen-head screws which hold the brake disc onto the rim. Slot the rear brake disc all the way over the motor cable. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 34: Rear Swingarm

    A loss of balance of the scooter could mean that it falls onto you or somebody around you. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 35: Lights & Electronics

    After that, move the front light slightly to the right to make it possible to take the left pivoting point out of its socket. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 36: Front Indicator Left

    1.6.2 Front indicator left Duration 3 min Preparatory steps Front outer panel Work steps Remove the two cross-head screws highlighted in position 2. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 37: Front Indicator Right

    1.6.3 Front indicator right Duration 3 min Preparatory steps Front outer panel Work steps Remove the two cross-head screws highlighted in position 3. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 38: Rear Light

    Rear light panel Work steps Turn the rear light panel upside down and remove the two cross-head screws, which connect the rear light to the rear light panel. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 39: Electronics Under Footrest

    To remove a component from the electronics section, remove the screws holding it onto the bottom plate. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 40 At the moment of the creation of this document, every types of repair which can be expected to become relevant involve part replacement. Previous models of unu scooters have shown that several technical issues in the field can be fixed without part replacement, which is why this chapter is already planned for in the repair manual.
  • Page 41 3. Wiring diagram Despite the presence of this wiring plan, if possible, contact unu before performing a diagnosis or repair taking more than 20 minutes of time. unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...
  • Page 42 Only use screws supplied by unu or screws of the same size and shape with a steel class of 8.8.
  • Page 43 Motor Temperature is higher than the Protection value of configuration Governor Handle Idle Prohibit Governor Handle Operating Protection - Braking when System Power On Indication Braking Indication Indicating Braking Mode unu GmbH - “Repair Plan - 2.0” - Version 1.0 - Created: September 2019...

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