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Stark KAH 2000 S Operating And Maintenance Manual

Bucket sweeper
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Original
Operating and maintenance
manual
Bucket Sweeper (S-models)

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Summary of Contents for Stark KAH 2000 S

  • Page 1 Original Operating and maintenance manual Bucket Sweeper (S-models)

  • Page 2: General

    For us, the long lifecycle and efficiency of your new equipment is a priority. To keep the sweeper in top working condition, read this manual carefully before using the equipment. STARK products are engineered and manufactured in Finland, and each of them is equipped according to the needs of the customer.

  • Page 3: Table Of Contents

    Table of contents General ..............................2 Read before use ........................... 2 1. DECLARATION OF CONFORMITY ...................... 4 2. PURPOSE OF USE ..........................5 3. SAFETY PRECAUTIONS ........................5 4. IDENTIFICATION INFORMATION AND SPAREPARTS ................ 6 4.1. Identification plate ..........................6 4.2.

  • Page 4: Declaration Of Conformity

    1. DECLARATION OF CONFORMITY The original manufacturer’s EC declaration of conformity: Generic product name: Bucket sweeper Models: STARK KAH 2000 S, KAH 2500 S, KAH 3000S Manufacturer: Lametal Ltd Kaskenviertäjäntie 2 73100 LAPINLAHTI, Finland tel. +358 17 731 565 Declares that the above-mentioned equipment meet the provisions of Directive 2006/42/EC on machinery and, where applicable, comply with the standards •...

  • Page 5: Purpose Of Use

    2. PURPOSE OF USE Bucket sweepers are intended for cleaning streets and yards of different size. 3. SAFETY PRECAUTIONS Make sure you know your equipment before you start using it. Equipment may be operated only by an individual who is thoroughly familiar with its use.

  • Page 6: Identification Information And Spareparts

    (marked in the identification plate) when you order spare parts. For more information on maintenance and spare parts, please contact the STARK maintenance and spare part services or your dealer.

  • Page 7: Main Parts Of The Bucket Sweeper

    5. MAIN PARTS OF THE BUCKET SWEEPER Picture 1. Main parts of the device 1) Bucket sweeper frame 2) Brush frame arm 3) Brush frame lifting cylinder 4) Brush roller 5) Adjustment pole 6) Bolt-on mudguard 7) Brush rings 8) Wear blade Sivu 7 / 23...

  • Page 8: Using The Bucket Sweeper

    6.1. Attaching the bucket sweeper to a base machine The bucket sweeper is attached to the base machine by bolt-on STARK FIT quick hitchers which in turn are attached to the floating frame. The machine is connected to a hydraulic system. Hydraulic circuit diagrams are shown in section 9 in this manual.

  • Page 9: Operating The Bucket Sweeper

    7. OPERATING THE BUCKET SWEEPER Before using the bucket sweeper, make sure: the bucket sweeper is installed correctly all locking pins are in place hydraulic hoses are connected properly hoses are intact there are no oil leaks all functions are working properly you have tested the functions of the bucket sweeper in a closed area before starting to work with it 7.1.

  • Page 10: Adjusting The Brush Roller Height

    Adjustment pole Picture 3. Appropriate height of the brush roller 7.2. Adjusting the brush roller height The height of the brush roller is set by adjusting the adjustment poles (picture 3). When the brush rings start to wear, lower the brush roller so that brush rings are pressed appr. 20mm against the road. When the diameter of the brush rings is 50cm, they need to be replaced (picture 4).

  • Page 11: Replacing The Brush Rings

    7.3. Replacing the brush rings 1. Support the brush roller with two mounting brackets. 2. Detach the bearing and the brush roller flange (picture 5). 3. Unfasten the brush roller flange plate (picture 6). 4. Pull the brush rings out. When moving the mounting brackets, be careful not to put the entire weight of the brush roller on the motor-side.

  • Page 12: Detaching The Bucket Sweeper From The Base Machine

    7.5. Detaching the bucket sweeper from the base machine 1. Lower the bucket sweeper down on an even surface. Lift the brush roller so that the brush rings are not pressed against the ground. 2. Turn off the base machine, apply the parking brake and depressurize the system. 3.

  • Page 13: Maintenance Of The Bucket Sweeper

    8. MAINTENANCE OF THE BUCKET SWEEPER 8.1. General safety precautions for use and maintenance Comply with existing laws and regulations and the instructions given in this manual. Never go under an unsecured device. Always apply the parking brake of the base machine before performing any actions on the device. Only use tools that are in proper working order.

  • Page 14: Lubrication Points

    8.6. Lubrication points Picture 8. Location of grease nipples Picture 9. Grease nipple for the bearing 1) Grease nipples for the hydraulic cylinders 2) Grease nipples for the floating pins 3) Grease nipple for the bearing Sivu 14 / 23...

  • Page 15: Hydraulics

    9. Hydraulics The bucket sweeper can be connected to a 2-hose or a 4-hose hydraulic system. The device is equipped with a complex closed hydraulic system, which has been tested and adjusted by the manufacturer. Any repairs to the system are to be performed by replacing one component at a time by a professional in hydraulics.

  • Page 16: 2- Hose Hydraulics

    9.1. 2- hose hydraulics A – Base machine control block B – 6/2-valve C – Brush frame lift cylinders D – Brush roller motor E – Flow control valve Figure 1. 2-hose hydraulics Sivu 16 / 23...

  • Page 17: Combi Hydraulics

    9.2. Combi hydraulics A – Base machine control block B – Brush frame lift cylinders C – Brush roller motor D – Flow control valve Figure 2. Combi hydraulics Sivu 17 / 23...

  • Page 18: Combi Hydraulics With Side Brush

    9.3. Combi hydraulics with side brush A – Base machine control block B – 6/2 valve C – Brush frame lift cylinders D – Brush roller motor E – Flow control valve F – Side brush, brush lift cylinder G – Side brush, brush rotation motor Figure 3.

  • Page 19: Combi Hydraulics With Side Brush And High-Pressure Washer

    9.4. Combi hydraulics with side brush and high-pressure washer A – Base machine control block B – 6/2 valve C – Brush frame lift cylinders D – Brush roller motor E – Flow control valve F – Side brush, brush lift cylinder G –...

  • Page 20: 4-Hose Hydraulics

    9.5. 4-hose hydraulics A – Base machine control block B – Base machine control block 2 C – Brush frame lift cylinders D – Brush roller motor E – Flow control valve Figure 5. 4-hose hydraulics Sivu 20 / 23...

  • Page 21: 4-Hose Hydraulics With Side Brush

    9.6. 4-hose hydraulics with side brush A – Base machine contol block B – Base machine contol block 2 C – Brush frame lift cylinders D – Brush roller motor E – Flow control valve G – Side brush, brush lift cylinder H –...

  • Page 22: 4-Hose Hydraulics With Two Side Brushes And High-Pressure Washer

    9.7. 4-hose hydraulics with two side brushes and high-pressure washer A – Base machine control block B – Base machine control block 2 C – Brush frame lift cylinders D – Brush roller motor E – Flow control valve G – Left side brush, brush lift cylinder H –...

  • Page 23: Warranty Policy

    3. Warranty period STARK warranty covers a period of one (1) year. If need be, the client and the manufacturer make separate agreements on warranty concerning repairs and spare parts used in repairs. 4. Repairs during the warranty period Repairs during the warranty period are carried out free of charge within the normal working hours by the manufacturer repair and maintenance services or by a repair service provider accredited by the manufacturer.

This manual is also suitable for:

Kah 2500 sKah 3000s

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