1. Manuals
  2. Brands
  3. Hussong Manuals
  4. Indoor Fireplace
  5. Kozy Heat SP-41-LE
  6. Installation and operation manual

Hussong Kozy Heat SP-41-LE Installation And Operation Manual

Direct vent gas fireplaces
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
HUSSONG MANUFACTURING CO., INC.
S P - 4 1 - L E
S P - 4 1 - M V
Models #SP-41-LE & #SP-41-MV
Direct Vent Gas Fireplaces
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
Hussong Mfg. Co., Inc.
SP-41-LE & SP-41-MV Report No: 19-561
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
Rev. 5, June 2020
Starting Serial Number: 20 93077 32
in

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Kozy Heat SP-41-LE and is the answer not in the manual?

Questions and answers

Related Manuals for Hussong Kozy Heat SP-41-LE

Summary of Contents for Hussong Kozy Heat SP-41-LE

  • Page 1 INSTALLATION AND OPERATION MANUAL HUSSONG MANUFACTURING CO., INC. S P - 4 1 - L E S P - 4 1 - M V Models #SP-41-LE & #SP-41-MV Direct Vent Gas Fireplaces English and French installation manuals are available through your local dealer.
  • Page 3 Model Name: ____________________________________________ Date purchased/installed: __________________________________ Serial Number: ___________________________________________ Location of fireplace: ______________________________________ Dealership Purchased from: ________________________________ Dealer phone: ___________________________________________ Notes: ______________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________ #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...

  • Page 5: Table Of Contents

    6.2 Minimum Termination Clearances ............23 14.0 REPLACEMENT PARTS LIST..........53 7.0 VENTING .................. 24 7.1 Approved Vent Systems ................24 LIMITED LIFETIME WARRANTY ............ 56 #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5...

  • Page 7: Introduction

    Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7...

  • Page 8: Specifications

    • The AC power supply to this appliance must be hot at all times and shall not have a switch installed in it. 8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...

  • Page 9: Appliance Dimensions

    (878mm) ” (611mm) ELECTRICAL ACCESS GAS LINE HOLE ⁄ ⁄ ” ” (874mm) (237mm) 15” (380mm) ¾ ” (1035mm) Figure 2.1, Appliance Dimensions #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9...

  • Page 10: Safety Barrier Dimensions

    Hussong Mfg.’s barriers for this appliance. ⁄ ⁄ ” ” (957mm) (957mm) ⁄ ” ⁄ ” (668mm) (668mm) SP41A-POL SP41-POL ⁄ ” (954mm) ⁄ ” (664mm) SP41-ES2 10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...

  • Page 11: Framing

    • If the appliance is to be installed above floor level, a solid, continuous platform must be constructed below the appliance. #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 11...

  • Page 12: Stand-Off Assembly And Installation

    5/8” facing material Flush mount 1/2” facing material 5/8” facing material STAND-OFF BRACKETS INSTALLED Figure 3.1, Stand-off Assembly and Installation Figure 3.2, Nailing Tab Installation 12 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...

  • Page 13: Clearances To Combustibles

    TYPICAL CORNER INSTALLATION ⁄ ” (308mm) ½ ” (978mm) ¼ ” ⁄ (6mm) ” 41” (682mm) (1041mm) ½ ” (1384mm) Figure 3.3, Typical Installation Options #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 13...

  • Page 14: Wall Enclosure Rough Opening

    (940mm) ½ ” 41” (114mm) (1040mm) ½ ¼ ” 37” ” (394mm) (940mm) (1200mm) 41” (1044mm) ½ ” (393mm) Figure 3.4, Framing Dimensions 14 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...

  • Page 15: Vent Termination Framing

    ” ⁄ (241mm) ” ¾ (1158mm) ” (985mm) ¾ ” (120mm) ½ ½ ” ” (393mm) (393mm) Figure 3.5, Minimum Horizontal Venting Framing #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 15...

  • Page 16: Outdoor Covered Fireplace Installation

    3.8.1 Safety Screen Barriers • All clearances and requirements in your appliance manual must Hussong Mfg. highly recommends to use black painted safety barriers be adhered to. in outdoor installations. Other screen barriers that incorporate a plated or patina finish are highly susceptible to oxidation and discoloration.
  • Page 17 Minimum weatherproof overhang in front and sides INSIDE OUTSIDE Free standing structure (weatherproof enclosure) Figure 3.7, Outdoor Covered Fireplace Install - 2 #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 17...

  • Page 18: Facing And Finishing

    4.1.3 Finishing Recommendations NOTE: The surface area above the appliance may be affected by high temperatures emitted from this appliance. To help avoid or reduce the possibility of the sheetrock to crack, Hussong Mfg. recommends the following methods: • Ensure the non-combustible material and sheetrock is dry and dust free.
  • Page 19 ” ” (1158mm) ¾ ” (1030mm) (943mm) (943mm) (1030mm) (985mm) ½ ” ½ ” (393mm) (393mm) Figure 4.1, Clearances to Combustibles #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 19...

  • Page 20: Safety Barrier Installation

    • To remove safety barrier and overlay: lift the screen up and out of slots. Figure 4.2, Safety Barrier Screen Installation 20 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...

  • Page 21: Gas Line Connection

    Appliance Dimensions on page 9 for gas line access. • Do not run gas line in a manner that would obstruct fan operation. #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS LINE CONNECTION 21...

  • Page 22: Termination Locations

    Over 12/12 to 14/12 1.52 Over 14/12 to 16/12 1.83 Over 16/12 to 18/12 2.13 Over 18/12 to 20/12 2.27 Over 20/12 to 21/12 2.44 22 TERMINATION LOCATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...

  • Page 23: Minimum Termination Clearances

    Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/ unventilated soffits. #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TERMINATION LOCATIONS 23...

  • Page 24: Venting

    46DVA-CL33P listed as noncombustible per ASTM E 136. 46DVA-HSCH 46DVA-VCH 46DVA-VC 46DVA-VCE 46DVA-HTC TM-4VTA TM-4HT TM-4RHT TM-4DHT TM-4SVT TM-4ST14 TM-4ST36 24 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...

  • Page 25: Restrictor Assembly And Installation

    SLIDE RESTRICTOR PLATE INTO EXHAUST PIPE ON TOP OF FIREPLACE WITH THE TABS POINTING TOWARDS YOU PRIOR TO ATTACHING VENTING Figure 7.1, Restrictor Assembly and Installation #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 25...

  • Page 26: Vent Installation

    Refer to vent manufacturer instructions. (i) Minimum / Maximum Vertical Venting: 3’ (914mm) minimum vertical length / 50’ (15.24m) maximum vertical length + termination cap 26 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...
  • Page 27 Minimum 24” (609mm) Vertical Rise / Maximum Horizontal Run: 24” (609mm) minimum vertical rise + 16’ (4.8m) maximum horizontal run + termination cap (See Figure 7.2 on the following page) #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 27...
  • Page 28 25’ (7.6m) maximum vertical rise + 25’ (7.6m) maximum horizontal run = 50’ (15.2m) of total length Figure 7.2, Combination Venting (Natural Gas and Propane) 28 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...

  • Page 29: Class A Chimney/Masonry Chimney Conversion

    4” aluminum flexible pipe / 50’ (15.24m) maximum length of 4” aluminum flexible pipe + top adapter + termination 50’ (15.24m) 10’ (3.05m) #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 29...

  • Page 30: Coaxial To Co-Linear Chimney Conversion

    3” x 3” aluminum flexible pipe / 50’ (15.24m) maximum length of 3” x 3” aluminum flexible pipe + termination 50’ (15.24m) 10’ (3.05m) 30 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...

  • Page 31: 700-2 Series Direct Vent Termination Kit(S)

    1” (25mm) side clearance to the exterior wall, and seal. (OPTIONAL) Insulate the wall thimble with any unfaced insulation products listed as non-combustible per ASTM E 136. #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 31...

  • Page 32: Fireplace Setup

    Pull the spring-loaded latches out and up to secure the bottom of glass to the bottom of the fireplace. Set the control compartment access panel back into position and reinstall safety barrier. 32 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 May 2020...

  • Page 33: Sp41-50A Log Set Installation

    Place log SP41-2A on the left front log plate. below. DO NOT distribute rockwool in this area. Figure 8.1, Base Logs Figure 8.2, Completed Install #SP-41 LE & MV R.5 May 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 33...

  • Page 34: Control Board Removal And Installation

    12. Reconnect electrical power. 13. Verify proper log placement, operation of fireplace, and any electrical components. Figure 8.3, Control Board Removal and Installation 34 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 May 2020...

  • Page 35: Electrical Information

    Follow instructions included with assembly. • If an optional component is to be used, run low-voltage wires from control module to the location of component. #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION 35...
  • Page 36 SENSOR BATTERY PACK IPI/CPI SWITCH 886 PROFLAME PILOT BURNER Figure 9.2, Electronic Gas Valve Wiring Schematic with Thermostat or Wall Switch Wiring 36 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...
  • Page 37 TH and TP-TH on gas valve Figure 9.4, Millivolt Gas Valve Wiring Schematic with Thermostat or Wall Switch Wiring #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION 37...

  • Page 38: Sp-028 Optional Fan Kit

    Turn speed control ON by turning knob clockwise past the ‘click’ - this is the highest setting. GROUND TEMPERATURE CONTROL SWITCH GROUND Figure 9.7, Fan Wiring 38 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...

  • Page 39: Operating Instructions

    To access gas controls under the fireplace, open the control Turn the manual valve clockwise to OFF position. compartment access panel. Set control compartment access panel back into position. #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 39...
  • Page 40 To operate the appliance, see the operating instructions and safety information on the previous page. Figure 10.2, HI/LO Pressure Knob 40 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...

  • Page 41: Lighting Instructions (#Sp-41-Mv)

    Turn off all electric power to the appliance if service is to be “OFF”. performed. Set control compartment access panel back into position. Open the control compartment access panel. #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 41...
  • Page 42 Refer to the lighting instructions on the previous page for lighting procedures and safety information. Gas control knob HI/LO pressure regulator knob Figure 10.3, Millivolt Gas Control V alve 42 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...

  • Page 43: Adjustment

    Disconnect hose and tighten the inlet (IN) pressure tap by Tap (B) (0.41 - 0.87 kPa) (1.59 - 2.48 kPa) (B) MANIFOLD (A) INLET PRESSURE PRESSURE TAP Figure 11.1, Pressure Check Taps #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 43...
  • Page 44 (0.41 - 0.87 kPa) (1.59 - 2.48 kPa) tighten. (A) INLET PRESSURE TAP (B) MANIFOLD PRESSURE TAP Figure 11.2, Pressure Check Taps Locations (Millivolt Gas Valve) 44 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...

  • Page 45: Burner Flame Adjustments

    Venturi settings(s) closed too far. Open venturi(s) slightly OR gas pressure too high - check manometer settings Figure 11.3, Burner Venturi Figure 11.4, Flame Appearance and Characteristics #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 45...
  • Page 46 Secure the baffle to the firebox ceiling with (3) screws. Reinstall all other components previously removed. Set control compartment back into position. 46 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...

  • Page 47: Troubleshooting

    Plugged main burner orifice Remove blockage. Pilot flame Verify the pilot flame is properly directed to ignite burner. See pilot flame troubleshooting above. #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 47...
  • Page 48 Check the vent pipes for leaks, and the vent cap for debris. Repair the system vent pipes or remove debris from vent cap, if necessary. No reaction to command Battery back up batteries low Replace batteries. 48 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...

  • Page 49: Continuous Pilot Ignition (Millivolt) System

    Pilot safety dropout Pilot flame is too high or too low. Clean pilot hood and adjust pilot flame for maximum flame impingement on thermopile. #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 49...
  • Page 50 Check the vent pipe for leaks, and the vent cap for debris. Repair system vent pipe or remove debris from vent cap if necessary. 50 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...

  • Page 51: Maintenance

    Replace the glass and the assembly #701-017T as necessary. reinstall per instructions provided with installation. Refer to Section • Only Hussong Mfg. Co., Inc. will supply the replacement of glass 7.0 Venting on page 24. assembly as a complete unit.

  • Page 52: Burner And Pilot System

    It must de-energize the safety shutoff in no more than (30) seconds. Burner ori ce Burner Ports Figure 13.1, Burner System 52 MAINTENANCE Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...

  • Page 53: Replacement Parts List

    SP41-043A Millivolt Generator 700-092 Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 SP-41-MV and SP-41-LE #SP-41 LE & MV R.5 June 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces REPLACEMENT PARTS LIST 53...
  • Page 54 FAN KIT Fan Kit SP-028 Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 SP-41-MV and SP-41-LE 54 REPLACEMENT PARTS LIST Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #SP-41 LE & MV R.5 June 2020...

  • Page 56: Limited Lifetime Warranty

    10. It is expressly agreed and understood that this warranty is Hussong Mfg. ’ s sole obligation and purchaser’s exclusive remedy for defective fireplace equipment. Hussong Mfg. is free of liability for any damages caused by this appliance, as well as inconvenience expenses and materials.

This manual is also suitable for:

Kozy heat sp-41-mv

Table of Contents