CONFLOW UNIWORLD Series Installation And Maintenance Manual
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CONFLOW UNIWORLD Series Installation And Maintenance Manual

Electric valves 2/3 way
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M/UNIWORLD-M/E
05
2020
Installation and Maintenance Manual
Electric Valves "PSL – PSL/AMS"
2 Way – 3 Way
WWW.CONFLOW.IT
Servizio Assistenza
E-mail: servicing@conflow.it

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Summary of Contents for CONFLOW UNIWORLD Series

  • Page 1 M/UNIWORLD-M/E 2020 Installation and Maintenance Manual Electric Valves “PSL – PSL/AMS” 2 Way – 3 Way WWW.CONFLOW.IT Servizio Assistenza E-mail: servicing@conflow.it...

  • Page 2: Table Of Contents

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 Summary 1 – GENERAL SAFETY INFORMATION ....................... 3 2 - GENERAL ASSEMBLY INSTRUCTIONS ....................3 2.1 – ASSEMBLY ON THE SYSTEM (GENERAL NOTES) ..................3 3 – ELECTRIC VALVES TYPE 2000 EP – 2100 EP – 2600 EP – 2700 EP – 5000 EP -5100 EP – 5600 EP – 5700 EP –...
  • Page 3 UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 3.11.1 – “AMS SERIES” LIMITATION IN FINAL POSITION ................. 20 3.12 – “AMS SERIES” FINAL COMMISSIONING - START-UP ................. 20 3.12.1 – AUTOMATIC COMMISSIONING ....................21 3.12.2 – MANUAL COMMISSIONING ....................... 21 3.13 – “AMS” SERIES STATUS MESSAGES ....................22 3.13.1 –...

  • Page 4: General Safety Information

    ATTENTION THIS PRODUCT WAS DESIGNED FOR USE IN THE MANUFACTURING INDUSTRY WITHOUT MILITARY PURPOSE. IT IS STRICTLY FORBIDDEN TO USE CONFLOW PRODUCTS FOR THE PRODUCTION OF WEAPONS OF MASS DESTRUCTION. OTHER USES MUST BE APPROVED IN ADVANCE BY THE MANUFACTURER.

  • Page 5: Electric Valves Type 2000 Ep - 2100 Ep - 2600 Ep - 2700 Ep - 5000 Ep -5100 Ep - 5600 Ep - 5700 Ep

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 ATTENTION EXTERNAL USE 90° When using the actuators in environments with ° temperature fluctuations or high humidity, you are advised to use an anti- condensate resistor as well as a higher degree of protection (optional accessories).

  • Page 6: Commissioning (General Notes)

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 PSL214 PSL201-204 PSL210 PSL320-330 ON REQUEST Figure 3: Dimensions mm – Basic Version 3.1 – COMMISSIONING (GENERAL NOTES) The valves are supplied calibrated and tested, ready to work in the conditions requested by the client during the order phase. Having ensured all warnings have been respected, slowly open the shut-off valves upstream and downstream of the valve.

  • Page 7: Electric Valves With Handwheel Commissioning - Manual Function

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 NUT TIGHTENING FORCES table ATTENTION Always comply with the tightening valves on each maintenance NUT DESIGNATION KEY SIZE 15-20 No. 4 15-20 25 – 32 No. 6 15-20 40 – 50 No. 6 25-30 65-80 No.

  • Page 8: Electric Valves With Lubricator Commissioning Assembled On Bonnet

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 3.2.2 – ELECTRIC VALVES WITH LUBRICATOR COMMISSIONING ASSEMBLED ON BONNET During automatic operation, the lubricator must remain closed, turn the handwheel clockwise ref. 7 To grease the packing, proceed as follows: Close the main plug with the handwheel ref. 7 Unscrew the handwheel of the loader ref.
  • Page 9 UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 Place the actuator on the valve Ensure the coupling joint can be screwed Manually move the coupling to the upper The small columns are screwed in with in by hand hexagon socket head cap screws inserted under the flange With the stem downwards, move the coupling until the stem touches the valve.

  • Page 10: Actuator Replacement - Assembly Psl320-325 Ams Psl320-325 Basic Models On Request

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 3.3.2 – ACTUATOR REPLACEMENT – ASSEMBLY PSL320-325 AMS PSL320-325 BASIC models on request ATTENTION While assembling the actuator on the valve, use the handwheel and do not electrically activate the actuator, if these instructions are not complied with, damage may be caused to people and the actuator and/or valve.

  • Page 11: Cover Removal

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 3.4 – COVER REMOVAL ATTENTION PSL202 AMS – PSL 210 AMS ( IP65 ) PSL201 – 210 ( IP65 ) Remove the handwheel loosening it, pull the cover upwards. PSL214 AMS and PSL202- 210 AMS ( IP67 )

  • Page 12: Basic Version" Internal Switches

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 3.5 – “BASIC VERSION” INTERNAL SWITCHES The valves are supplied calibrated and tested, ready to work in the conditions requested by the client during the order phase. The standard internal switches are used to block the motor in opening and closure by torque and stroke.

  • Page 13: Electrical Power Supply

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 3.6 - ELECTRICAL POWER SUPPLY ATTENTION The electrical connection work can only be carried out by authorised staff. When electrical works are carried out, safety regulations must strictly be complied with, observe the standards EN 60204-1 (VDE 0113 part 1) to guarantee staff safety.

  • Page 14: Psl Basic" Version Wiring Diagrams

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 3.6.2 – “PSL BASIC” VERSION WIRING DIAGRAMS According to the dimensions of the actuator, the electrical terminals are positioned under the cover. Having completed the connection, close the cover of the terminal box and the actuator well and tighten the cable glands to ensure protection as outlined in the specifications.

  • Page 15: Psl Ams" Ac / Dc Monophase Main Power Supply

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 3.6.3 – “PSL AMS” AC / DC MONOPHASE MAIN POWER SUPPLY ATTENTION The electrical connection work can only be carried out by authorised staff. Disconnect electricity and protect yourself from any possible unauthorised and/or involuntary reconnection.

  • Page 16: Psl Basic" Ac / Dc Monophase Main Power Supply

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 3.6.5 – “PSL BASIC” AC / DC MONOPHASE MAIN POWER SUPPLY ATTENTION The electrical connection work can only be carried out by authorised staff. Disconnect electricity and protect yourself from any possible unauthorised and/or involuntary reconnection.

  • Page 17: Ams Version" Interfaces

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 3.7 – “AMS VERSION” INTERFACES The PSL-AMS actuator has many interfaces inside the Terminal Box. Configuration is via PSCS software or via the local control panel PSC.2 (Optional on request). 3.7.1 – COMMUNICATION INTERFACES...

  • Page 18: Output Terminals

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 3.7.2.4 – Fail safe port for binary inputs (Optional on request) The failsafe port (terminals 12 and 13) enables activation of the actuator in a safe position which can be calibrated, applying a voltage of 24 volts, tele 3.7.3 –...

  • Page 19: Ams Version" Accessories

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 3.7.3.5 – FIELDBUS INTERFACE (Optional on request) Optionally, a field bus interface can be adapted to the AMS actuator by connecting a terminal block or an external socket. (additional assembly manual available for fieldbus AMS).

  • Page 20: Status Display / Commissioning Elements

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 The cams for intervention of the switches are positioned on the limit switch plate and can be calibrated using a small screwdriver. Cam 1 is for the screw drive that retracts, while cam 2 is to extend the screw drive which extends outside the actuator.

  • Page 21: Ams Series" Pre-Commissioning Control Operations

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 3.11 – “AMS SERIES” PRE-COMMISSIONING CONTROL OPERATIONS All the internal parameters, such as the motor torque requested, the position, the operating status and other parameters are constantly monitored during operation of the PSL-AMS actuator, this means the position of the valve is of utmost accuracy and that closure of the valve is always guaranteed.

  • Page 22: Automatic Commissioning

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 3.12.1 – AUTOMATIC COMMISSIONING Only possible if at least one of the limitations (opening/closure) is set as the “torque” or “in the automatic position”. During the commissioning phase (green light flashing, the valve is Press the start button for 3 sec.

  • Page 23: Ams" Series Status Messages

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 3.13 – “AMS” SERIES STATUS MESSAGES 3.13.1 – ANOMALY SIGNALLING RELAY Error messages can be transmitted remotely with a maximum charge of 24 VDC / 100 mA using the closure contact option available in terminals 7 and 8, these messages can be configured with the PSCS software.
  • Page 24 UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 ATTENTION IF THE VALVE IS FITTED WITH A SOFT SEAL, CONSIDERING THE COMPLEXITY OF THE OPERATIONS FOR BODY GASKET/S REPLACEMENT, YOU ARE ADVISED TO CONTACT OUR SUPPORT SERVICE. For all 3-way Mixer (2600-5600 EP) and Diverter (5600-5700 EP) valves, the replacement operation of the gasket cannot be carried out with the valve assembled on the tubing.

  • Page 25: Packing Replacement

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 “2700 EP” “5700 EP” 3.14.2 – PACKING REPLACEMENT 3.14.2.1 – VALVES 2000 EP – 5000 EP – 2100 EP – 5100 EP – 5800 EP ATTENTION IF THE VALVE IS FITTED WITH A SOFT SEAL, CONSIDERING THE COMPLEXITY OF THE OPERATIONS FOR PACKING AND BELLOWS REPLACEMENT, YOU ARE ADVISED TO CONTACT OUR SUPPORT SERVICE.
  • Page 26 UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 “2000 EP” “5000 EP” Fig. “PACKING” WWW.CONFLOW.IT Page 25...

  • Page 27: Valves 2600 Ep - 5600 Ep - 2700 Ep - 5700 Ep

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 3.14.2.2 – VALVES 2600 EP – 5600 EP – 2700 EP – 5700 EP ATTENTION IF THE VALVE IS FITTED WITH A SOFT SEAL, CONSIDERING THE COMPLEXITY OF THE OPERATIONS FOR PACKING AND BELLOWS REPLACEMENT, YOU ARE ADVISED TO CONTACT OUR SUPPORT SERVICE.

  • Page 28: Actuator Maintenance

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 3.12.5 – ACTUATOR MAINTENANCE The PSL-AMS or PSL actuators are maintenance-free, all the gears are lubricated for life and therefore do not require periodic lubrication. During any cleaning, use a dry cloth (not rough and non-abrasive) and do not use detergent OPERATING ANOMALIES 4.1 –...

  • Page 29: Ams" Type Operating Anomalies - Actuator List Of Errors

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 4.2 – “AMS” TYPE OPERATING ANOMALIES - ACTUATOR LIST OF ERRORS Red LED Green LED Status Possible causes Possible solutions The actuator won’t respond, both LEDS No power supply applied Check are off main power supply...
  • Page 30 UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 Red LED Green LED Errors inside actuator Possible causes Possible solutions environment Too much torque in valve stroke The actuator was not Repeat commissioning correctly commissioned on Check there are no valve obstructions in actuator valve...
  • Page 31 UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 Red LED Green LED Actuator errors Possible causes Possible solutions The actuator has reached the end Wear or operating Contact PS service team of its life conditions Electronic errors or invalid Power supply cut during Relaunch the parameters (->...

  • Page 32: Risk Analysis

    UNIWORLD Series M/UNIWORLD-M/E ed. 01 2020 5 – RISK ANALYSIS This document assesses the risks relating to the equipment indicated above, which can arise during its use, installation or movement, in compliance with the provisions of the Directive PED 2014/68/EU. The provisions are also indicated to comply with to avoid them arising.

  • Page 33: Atex On Request With Special Actuator Execution

    The support structures and the relevant anchorage and/or foundation tie rods must be calculated in advance. 6 – ATEX ON REQUEST WITH SPECIAL ACTUATOR EXECUTION 7 – LIST OF RECOMMENDED SPARE PARTS Considering the quantity of types in the UNIWORLD Series for the recommended spare parts, contact our Sales Office vendite@conflow.it WWW.CONFLOW.IT Page 32...
  • Page 34 DICHIARAZIONI di CONFORMITA’ 4/3 DN15-25 SERIE UNIWORLD – Declaration of Conformity 4/3 DN 15-25 UNIWORLD Series Ed. 01/2020 Via Lecco 69/71 20864 AGRATE BRIANZA (MB) - ITALY DICHIARAZIONE DI CONFORMITA’ AI SENSI DELL’ALLEGATO IV DIRETTIVA EUROPEA “PED” N° 2014/68/UE Declaration of conformity according to PED DIRECTIVE N° 2014/68/UE annex IV A.
  • Page 35 8 – DICHIARAZIONE DI CONFORMITA’ CAT.I°-A Serie UNIWORLD – Declaration of Conformity CAT. I-A UNIWORLD Series 01/2020 Via Lecco 69/71 20864 AGRATE BRIANZA (MB) - ITALY DICHIARAZIONE DI CONFORMITA’ AI SENSI DELL’ALLEGATO IV DIRETTIVA EUROPEA “PED” N° 2014/68/UE Declaration of conformity according to PED DIRECTIVE N° 2014/68/UE annex IV A.
  • Page 36 8 – DICHIARAZIONE DI CONF. CAT.II°-A2 Serie UNIWORLD – Declaration of Conformity CAT. II°-A2 UNIWORLD Series 01/2020 Via Lecco 69/71 20864 AGRATE BRIANZA (MB) - ITALY DICHIARAZIONE DI CONFORMITA’ AI SENSI DELL’ALLEGATO IV DIRETTIVA EUROPEA “PED” N° 2014/68/UE Declaration of conformity according to PED DIRECTIVE N° 2014/68/UE annex IV A.
  • Page 37 “MACHINE DIRECTIVE” N° 2006/42/EC La Dichiarazione di Incorporazione Allegato IIB Direttiva Macchine 2006/42/CE è disponibile su richiesta presso l’uffico vendite. Mail : vendite@conflow.it, va compilata con i dati di commessa – ordine cliente – Tipo Valvola – Tipo Attuatore – Serial N°...
  • Page 38 DICHIARAZIONI di CONFORMITA’ ATTUATORI PSL-AMS SERIE UNIWORLD Declaration of Conformity Actuators PSL-AMS UNIWORLD Series / Ed. 11 2019 Via Lecco 69/71 20864 AGRATE BRIANZA (MB) - ITALY Gli Attuatori Elettrici a bordo valvola sono conformi alle seguenti Direttive: Electric Actuators on valve board are conformed to following Directives: Costruttore / Manufacturer : PS Automation GmbH –...
  • Page 40 Servizio Assistenza – Servicing Department Via Lecco, 69/71 20864 AGRATE BRIANZA (MB) – ITALY Tel: +39 - (0)39 - 651705 / 650397 Fax: +39 - (0)39 – 654018 E-mail: servicing@conflow.it Web: www.conflow.it...

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