AMERICANA NAVAJO SHELTER Installation Instructions Manual

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Before You Begin:
• Consult your local building department for any required permits
You may be required to obtain a building permit for this structure. Contact your local building
department for details.
• Read instructions thoroughly
Please read all instructions and notes carefully prior to assembly. Americana is not responsible
for replacing parts lost or damaged due to incorrect assembly.
• Check for all parts
Use the Parts and Hardware List to check for any missing parts. To prevent scratching of painted
materials, place on a tarp or other protective material.
• Prepare surrounding area
Remove any obstructions around shelter location. Shelter installation should be scheduled after
all concrete and masonry work in the surrounding area is completed.
• Assistance is required during entire assembly.
CAUTION
Proper site preparation is required.
Standard shade structure design does not include additional loads such as hanging heavy plants,
swings, or other objects.
DO NOT stand or sit on the shade structure roof.
Repair or replace broken parts immediately.
This kit contains parts with metal edges. Please be careful when handling.
Americana Outdoors, Inc.
NAVAJO SHELTER
INSTALLATION INSTRUCTIONS
1
Contact us at:
1-800-851-0865 or
www.americana.com
Navajo Installation Guide

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Summary of Contents for AMERICANA NAVAJO SHELTER

  • Page 1 You may be required to obtain a building permit for this structure. Contact your local building department for details. • Read instructions thoroughly Please read all instructions and notes carefully prior to assembly. Americana is not responsible for replacing parts lost or damaged due to incorrect assembly. • Check for all parts Use the Parts and Hardware List to check for any missing parts.
  • Page 2: Tools Needed For Installation

    If this is not done, the metal shavings will rust and stain the surface finish. • It is recommended to lower the speed of electric drills during this installation. Installing Tek screws at a high RPM may cause the Tek screws to become damaged or break during installation. Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 3: Care And Maintenance

    Central Standard Time, Monday - Friday. Refer to the provided manufacturer’s drawing for details and special notes. Americana will not be responsible for delays or lost installation time due to failure to follow all instructions. Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 4: Parts List

    Part Code: 11517 Part Code: 11139 Roof Panel W Style Corner Cap Cover Plate Aluminum Part Code: 10307 Part Code: 60048 Galvalume Part Code: 30106 Base Cap Scupper Peak Cap Part Code: 60063 Part Code: 90241 Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 5: Hardware List

    OPTIONAL Parts 18” Wide Standing Cupola (shown with Cupola Flashing Ridge Cap Flashing Seam Panel optional louvers) Part Code: 30120 Wood Roof V Flashing Drip Edge Flashing Wood Roof C Cap SS Panel C Cap Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 6 OPTIONAL Parts (continued) 8” Wide Standing SS Panel Clip Gutter Strap Seam Panel Part Code: 20836 Part Code: 10214 #10 x 1” Screw #14 x 2-3/4” Screw Part Code: 20650 Part Code: 20663 Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 7 Adjusting the elevation of the tie block (D) during installation can help in making IT IS VERY IMPORTANT connections of various components; however, TO INSTALL THE BASE be certain to re-set to the correct elevation. PLATE WASHER Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 8 Attach upper purlin (C) to rafters (B) using (2) 1/2” hex bolts (CC) and 1/2” hex nuts (DD) at each connection. If the holes in the mounting plates are slotted, 1/2” washers (EE) must also be used. Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 9 Repeat to install all ridge caps (E). If installing ‘W’ style roof panels (G): Go to page 15 If installing standing seam panels (Q) or (X): Go to page 17 Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 10 (G), then attach as shown in Step 7. Once all roof panels (G) are installed, attach cupola flashing (O) to the roof panels using #8 x 1/2” screws (AA) at 8” on center. Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 11 STEP W2 Once the wood sub-roof is completely installed in a roof section, attach C Cap (R) to the bottom end of the boards using #10 x 1” screw (HH) at 12” on center. Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 12 (V) over the small lock of the panel and attach to the wood sub-roof using (2) #10 x 1” screws (HH). Attach additional mounting clips (V) up the length of the panel at 24” on center. Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 13 STEP W6 Once two adjacent roof panel sections are completed, position V flashing (T) along the ridge. Attach to each lock of roof panels (Q) using #8 x 1/2” screw (AA). Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 14 (U) and attach using #8 x 1/2” screws (AA). To complete assembly, install peak cap (J) and base cap (K) as shown in Step 9 on page 16. See “Assembly Completed” notes on page 20. Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 15: Side View

    1/2” screws (AA) at each valley of roof panel (G). NOTE: Depending on loading requirements, your shelter may require (2) screws (BB) at each roof panel valley into purlin (C). Check the provided manufacturer’s drawing. Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 16: Front View

    (D) and secure in position. After peak cap (J) and base cap (K) are installed, repeat Steps 6-8 again to install the remaining roof section. Continue with Step 10 on page 19 Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 17 Step S1, attach the bottom end to purlin (C) using #12 x 1-1/4” screws (BB), (3) per panel. Attach the top end to ridge cap (F) using #8 x 1/2” screws (AA), (3) per panel. Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 18 Position a gutter strap (W) at the center of a roof panel (Q). Attach to purlin (C) using #12 x 1-1/4” screw (BB). Attach to gutter (F) using #8 x 1/2” screw (AA). Continue with Step 11 on page 20 SIDE VIEW Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 19: Plan View

    (M) to prevent leaks. Insert an equal amount of the splice into the ends of the gutters (F). Attach gutter (F) to gutter splice (M) using (4) #8 x 1/2” screws (AA). Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 20 Use a template to achieve a good finish and minimize over-spray. • Be sure to sweep or brush all metal shavings off the shelter and leave the shelter in a clean condition to help prevent the rusting or staining of the surface finish. Americana Outdoors, Inc. Navajo Installation Guide...
  • Page 21: Warranty

    What Americana Will Do To Correct Problems: If defects or damage of the kind mentioned above should occur within the warranty period, Americana will replace the defective parts only; FOB its plant at Salem, Illinois, upon receiving the written and documented claim of purchaser.

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