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Simuline Mini Rider 2 User Manual

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Mini Rider 2
User's Manual

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Summary of Contents for Simuline Mini Rider 2

  • Page 1 ★★★ Mini Rider 2 User’s Manual...
  • Page 2 “indoor earth terminal” by using the earth wire which will avoid any electric shock. After performing repair of the Control equipment, ensure that the Earth Wire is firmly connected and measure the Earth Bond Resistance with your test meter and the readings must be recoreded. SIMULINE INC..
  • Page 3 MR #2 supplier or the nearest distributor immediately. Simuline shall not be held responsible for any accidents, compensation or damages to any third party, resulting from the specifications changes not designated by Simuline.
  • Page 4 INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION. Normally, at the time of shipment, Simuline products are in a status allowing for usage immediately after transporting to the location. Nevertheless an irregular situation may occur during transportation. Before turning on the power, check the following points to ensure that the product has been transported in a satisfactory status.

  • Page 5: Table Of Contents

    ..........................49 16-1. Actuator Grease Up ....................50 UNIVERSAL JOINT IN THE ACTUATOR 16-2................50 Grease Up of Middle Joint 16-3.....................51 17. Maintenance ..........................52 PERIODIC INSPECTION 17-1...................... 52 18. TROUBLE SHOOTING .........................54 18-1. TROUBLESHOOTING TABLE…………………………………………………………………….54 18-2. MCU ERROR…………………………………………………………………………………………54 SIMULINE INC..

  • Page 6: Handling Caution

    Please understand that in case the manufacturer of such components / parts discontinues production or changes the specifications, it may not be possible to repair or replace such products regardless of the warranted period. SIMULINE INC..
  • Page 7 Serial Number of the Equipment. 　WARNING LABELS All Simuline products have stickers and labels to warn the users, of their safety and any possible danger situations. Also the warning labels are fitted to avoid any possible accidents while operating or maintenance work is carried out.
  • Page 8 For valuable information, please click the above Link. The Electrical Power Consumption of Mini Rider 2 1. Start up current (Start – up “Peak Current”) : 19.8 amp = 5 K Watts 2.
  • Page 9 SIMULINE INC..

  • Page 10: Installation Location Caution

    ・ Places with an incline. Places with intense vibration ・ Places near anti-disaster facilities such as emergency exit or fire extinguisher ・ Any other place outside of the allowable temperature range (ambient temp.) ・ of ５℃~30℃. RESTRICTIONS FOR USE SIMULINE INC..
  • Page 11 If an extension cord is used, it should be rated the max current or higher as ● described below. Using a cord of different specifications can cause a fire or electric shock. Please refer to page (7) “D” type MCB information and The Electrical Power Consumption of Mini Rider 2 SIMULINE INC..
  • Page 12 This can cause accidents during the transportation. In addition, it can cause damage or deformation to parts and result in accidents during operation. To fit the product in a location, the size of the entrance should be, at least, 1300mm wide and 1550mm high. SIMULINE INC..

  • Page 13: Cautions:operation

    ▪ Does the machine move securely without looseness? ▪ Is there any abnormal noise or sound when moving? ▪ Is there any abnormal vibration when moving? ▪ Does the product return to the initial standby position and stop when the game is completed? SIMULINE INC..
  • Page 14 It may cause electric shock or short-circuit. ● Do not lean on or climb on the product. It may cause accidents from falling and turnover of the product. ● Do not pull out the power plug recklessly. It may cause short-circuit or electric shock. SIMULINE INC..
  • Page 15 ●. No one should hang on the cabin behind the seat. This can cause serious injury due to falling, jamming of body parts between structures, and turnover of the product. If anyone is found hanging on to the cabin, make sure the person gets off immediately. SIMULINE INC..
  • Page 16 ● Before playing the game, have the player adjust the seat suitable for his/her individual physical size. Playing the game in an unnatural position can cause unexpected accidents. SIMULINE INC..

  • Page 17: Specification

    ■ Weight: approx. 1200Kg ■ Power: Single Phase 230 volts AC @ 11A (during normal game operation) ■ Power Consumption: approx. 3Kw (during normal game operation) ■ Monitor: 42” ■ Weight Limit: 240kg for two passengers 5. Name of the parts SIMULINE INC..

  • Page 18: Main Body

    3 sec Pillar Frame Structure that hold up the motion system and MCU. Cabin Semi-enclosed cabin with seats for 2. Top Sign Board Sign Board 5-2. SCU (System Console Unit) - Front Coin Selector SIMULINE INC..

  • Page 19: Scu(System Console Unit) - Back

    O.P Panel Coin vault ① Cash Box ① <Coinchute Tower > ⑧ ① Can Cable DI/O Cable ② VGA Cable ② Speaker Cable <System Control Computer> ③ ① <SCU Front Panel> ④ <Transformer> 5-3. SCU(System Console Unit) – Back SIMULINE INC..
  • Page 20 MCU Power input Connector Limit < MCU> Item Description Coin chute Tower Coin Selector, Coin Vault, Cash box Computer that controls the hardware and everything that operates System Control PC the machine. Transformer Adjusts the voltage according to the country. SIMULINE INC..

  • Page 21: Accessory

    This button will not work while in operation. “CAUTION” Only the certified service man shall use this mode. F-VOL Front speaker volume R-VOL Rear speaker volume 6. Accessory SIMULINE INC..

  • Page 22: Installing The Fence

    ■ Install the door at the entrance. Size 2300mm x 3000mm x 1000mm Fence is equipped with strong PC (polycarbonate) screen to keep Material, Installation the gallery away from the moving cabin. Fence must be securely fastened to the main frame with supplied bolts. SIMULINE INC..

  • Page 23: Installation Assembly

    ● Use caution while working with molded parts. Too much pressure can damage the parts. This may cause injuries. ● Be careful when working with doors to avoid head injuries. Follow the below order when installing the product. SIMULINE INC..
  • Page 24 #1 Pillar frame has a cable duct inside. #3 and #4 has holes for Arm bearing bracket. < Fig 8-2a > (3) Assemble the Pillar frame to support frame Support frame has 4 tap holes for Top signboard. ① SIMULINE INC..
  • Page 25 : When a pillar frame is standing alone, it may tip over. One should always hold the frame upright when others are tightening the bolts. Hex bolt(8), Black M10x25, Spring & Flat Washers Used < Fig 8-3c > Top Support frame is assembled in the order of #1~#4. SIMULINE INC..
  • Page 26 Door support frame has 4 tap holes for Door box and Fence. < Fig 8-4a > Fence support frame has 5 tap holes for the Fence. < Fig 8-4b > Push the SCU bracket under the Fence support frame. SIMULINE INC..
  • Page 27 (Door support frame needs to be disassembled when installing the cabin. Do not apply Locktite) Pillars may need to be pushed and twisted to line up the bolt holes. Hex bolt(4), Black M10x25, Spring & Flat Washers Used < Fig 8-4e> < Fig 8-4f > SIMULINE INC..
  • Page 28 2 on the scaffolds lifts and 2 on the floor push up the X-frame and put the X-frame on the top of the pillar frames. < Fig 8-5c > Move the X-frame carefully to line up the bolt holes. ⑤ ※Tip : Pillar frame may need to be pushed or twisted to line up the bolt holes. SIMULINE INC..
  • Page 29 (6) Pillar frame and Arm frame Make sure the set screws on the Arm frame are securely tightened. (if not bearings may move out of their positions.) < Fig 8-6a. Bearings on the Arm frame> Prepare Arm shaft support bracket. SIMULINE INC..
  • Page 30 ※ Ref.: When the Bearing is not already attached to the Arm frame, refer to Fig 8-6a and attach the bearing to the arm frame. Bearing Arm shaft support bracket < Fig 8-6c> ⑦ Tighten the bolts after lining up the holes. Use Locktite 242. Hex bolt(4), Black M16x50, Spring & Flat Washers Used < Fig 8-6d> SIMULINE INC..
  • Page 31 M10x35, Spring & Flat Washers Used < Fig 8-7c> ③ Make sure the motor is facing outside when installing #1 actuator. ④ Mount the actuators so the cables are facing outward when installing # 2 and # 3 Actuators. SIMULINE INC..
  • Page 32 ⑤ Line up the mounting holes of the middle universal joint and the holes on the cabin. Line up the holes for the actuators and the according holes on the cabin. Tighten the bolts. Hex bolt(4), Black M12x35, Spring Washer Used SIMULINE INC..
  • Page 33 M6 Nut, Flat Washer Used M6 Nut, Flat Washer Used < Fig 8-9b> ② After installing MCU Support Bracket, place the MCU box and push it until it is stopped by the stopper. Install the Fasten blocks that were once uninstalled. Stopper SIMULINE INC..
  • Page 34 ③ Attach the Fence bracket on the Pillar frame에 Fence temporarily. ④ Line up the bolt holes on the Lower Support Frame and fasten the bolts. ⑤ Attach the fence to the Pillar frame. < Fig 8-10a. Fence bracket > < Fig 8-10b> SIMULINE INC..
  • Page 35 ⑥ After installing the Fence, attach the fence protector to the #1 fence(back of the cabin.) < Fig 8-10d. Fence protector > Hex bolt(4), Black M6x25, Spring & Flat Washers Used < Fig 8-10e. Fence protector> (11) Door Fence and Door box ① Attach M10 Leveler to the door fence. SIMULINE INC..
  • Page 36 ④ Attach the levelers to the door box before installing.(Adjust the height after installing the door.) Tighten the bolts on the side first. Tighten the bolts on the top at the last. Hex bolt(2), Black M8x25, Spring & Flat Washers Used SIMULINE INC..
  • Page 37 ⑦ Line up the door hinge cap to the shaft and tighten with M6 wrench bolt. Wrench bolt(4), Black M6x15, Flat Washer Used Door hinge CAP Door Shaft Door Shaft < Fig 8-11e> ⑧ Attach the Gas spring (re-assembled) to the door box. ⑨ Do this with the door closed all the way. SIMULINE INC..
  • Page 38 Nuts are fastened from inside of the SCU. - Caution! : SCU may tip over and cause damage or injuries if too much pressure is applied. It is recommended that one person should hold on to SCU as the other secures the bolts. SIMULINE INC..
  • Page 39 Attach the Top Sign Board to the Support frame using the Truss bolts. - Caution! If not careful, Top Sign Board may fall and cause injuries or damages. This may require more than 1 person. Truss bolt(32), Black M5x12 < Fig 8-14b > (15) Step SIMULINE INC..
  • Page 40 Option Caster is sold separately in case a user requests in order for easy movement within the shop by caster without disassembling the frames ■ Installing Caster ① Place the Caster Set on the Pillar Frame and tighten with M8 bolts. SIMULINE INC..
  • Page 41 ② Lift the Pillar frame up by about 60cm from the floor by using hydraulic pressure jockey or manual jockey. ③ Lower the caster of the Caster Set < Fig 2> ④ Put the fixation bolt in the fixation hole of the Caster Set and then tighten with nut. SIMULINE INC..

  • Page 42: Precaution Of Moving System At The Location

    M8x140, Spring & Flat Washers Used < Fig 3> Release the pressure jockey to lower the Pillar frame. So the Casters are grounded. ⑤ < Fig 4. Position of Caster Set> 9. Precaution of moving system at the location SIMULINE INC..

  • Page 43: Description Of Safety Devices

    Transport the product at a speed of less than 2km/h ▪ Do not tilt too much. Be careful not to apply the load to only one side. Caster Set < Fig 9. Precaution of transport> 10. Description of Safety devices SIMULINE INC..

  • Page 44: Description Of Rides

    It also discourages the guests Safety fence Around the cabin from unnecessarily stopping the motion during a ride by approaching the cabin too closely. 11. Description of Rides ■ ABOUT THE RIDE SIMULINE INC..

  • Page 45: Ride Operation Instruction

    Hold on for a wild ride in a Grand Canyon-like environment in outer space. Cosmic Race Fasten your seat belt and get ready for the race. Futuristic race will surely give you the experience you’d never had before. 12. Ride Operation Instruction SIMULINE INC..
  • Page 46 When the cabin stops and the massage on the screen show up, you may un-fasten the seat belt and get off the ride. “Caution” Do not un-fasten the seat belt until the cabin is at the initial position. 4. System Operation Please take your time to read this massage. SIMULINE INC..

  • Page 47: System On

    If not, Digital Motion controller may be damaged. ■ 220V DC power is flowing through out the cabin. Servicemen should be certified engineers. Do not disassemble without Simuline’s consent. ■ MCU and SCU may not be disassembled by an unauthorized personnel.

  • Page 48: Monitor

    Do not press POWER CUT OFF BUTTON if anyone or any article is below the ● cabin. The cabin will slowly move down and can injure or damage any person or ● article under the cabin. 14. MONITOR SIMULINE INC..
  • Page 49 • Do not touch any unspecified parts. Failure to comply can result in electric shock or short-circuit. Check the position of the monitor controller. It is located at the left of the monitor. SIMULINE INC..

  • Page 50: Area Sensor

    ADJUST SCREEN CONTRAST. ■ CONTRAST : ■ SHARPNESS : ADJUST SCREEN SHARPNESS. ADJUST HORIZONTAL POSITION. ■ H-POSITION : ADJUST VERTICAL POSITION. ■ V-POSITION : ■ PHASE : ADJUST SCREEN CLOCK PHASE. ■ FREQUENCY : ADJUST SCREEN FREQUENCY. 15. Area Sensor SIMULINE INC..

  • Page 51: Grease Up

    ④ If yellow LED lights up or turned off, verify that nothing is obstructed between the area sensor and reflector and then perform the adjustment again. 16. Grease Up SIMULINE INC..

  • Page 52: Actuator Grease Up

    Mini Rider #2. KLUBER HIMONAX WS433 - Designated Grease : Actuator Actuator Middle Joint < Fig 16a > 16-1. Actuator Grease Up ① Remove the bellows of the Actuator SIMULINE INC..

  • Page 53: Universal Joint In The Actuator

    ② Apply 5g of Grease to the top and bottom of the Universal Joint in the actuator. < Universal Joint > ③ Wipe off excess grease. ④ Replace the bellows cover into the original position. 16-3. Grease Up of Middle Joint SIMULINE INC..

  • Page 54: Maintenance

    < Middle Joint > ① Apply about 5g of grease to Middle Joint ② Wipe off excess grease. 17. Maintenance SIMULINE INC..

  • Page 55: Periodic Inspection

    3 months Cabinet Cleaning Monthly Cabin Surface Cleaning As appropriate Moving Maintenance 1 year mechanics Grease up 1 year Seatbelt Daily Motion Stop button Daily Safety Area Sensor Daily equipment Cabin Sensor Daily Door sensor Daily Safety fence Daily SIMULINE INC..

  • Page 56: Troubleshooting

    Before using any cleaning product, read the products cautionary notes carefully and test the product first on a small area that is not highly visible. 18. Troubleshooting 18-1. Troubleshooting table problems Cause countermeasure SIMULINE INC..

  • Page 57: Mcu Error

    Actuator Limit Sensor. 2. If 1. checks out OK, and the particular Actuator Limit Sensor is not FFFE Motor Drive BD repeats Responding. FFFE Error, contact service representative listed in this manual and replace the applied BD. SIMULINE INC..
  • Page 58 Temporary voltage over 40C3 Over voltage protection error 240V. DOC3 3. 1,2 checks out and particular motor drive BD repeats the same error, contact service representative listed in this manual and replace the applied BD. SIMULINE INC..

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