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Huck ALCOA BOBTAIL BTT25-ST Instruction Manual

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I
NSTRUCTION
BOBTAIL ® I
BTT25-ST
BTT25-ST
BTT35-ST
BTT35-ST
BTT57-ST
BTT57-ST
BTT57R-ST
BTT57R-ST
M
ANUAL
NSTALLATION
October 29, 2014
S
YSTEM
HK1120

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Summary of Contents for Huck ALCOA BOBTAIL BTT25-ST

  • Page 1 NSTRUCTION ANUAL BOBTAIL ® I NSTALLATION YSTEM BTT25-ST BTT25-ST BTT35-ST BTT35-ST BTT57-ST BTT57-ST BTT57R-ST BTT57R-ST October 29, 2014 HK1120...
  • Page 2 BTT-ST family of BobTail® Hydraulic Tools Alcoa Fastening Systems (HK1120)

  • Page 3: Table Of Contents

    BTT-ST family of BobTail® Hydraulic Tools Alcoa Fastening Systems (HK1120) ONTENTS ONTENTS EC D ......2 ECLARATION OF ONFORMITY .

  • Page 4: Safety

    Huck equipment. 2. Disconnect the assembly power tool from energy source 2. Huck equipment must be maintained in a safe working con- when changing inserted tools or accessories. dition at all times. Tools and hoses should be inspected at the 3.
  • Page 5 BTT-ST family of BobTail® Hydraulic Tools Alcoa Fastening Systems (HK1120) AFETY NSTRUCTIONS CONTINUED AFETY NSTRUCTIONS CONTINUED IV. REPETITIVE MOTION HAZARDS: VIII. VIBRATION HAZARDS: 1. When using assembly power tool, the operator can experi- 1. Exposure to vibration can cause disabling damage to the ence discomfort in the hands, arms, shoulders, neck or nerves and blood supply to the hands and arms.

  • Page 6: Specifications

    Power Source: Huck POWERIG Hydraulic Unit Max Inlet Return Pressure: BTT57 ONLY = 8,000 psi, ( 552 bar) BTT57 ONLY Hose Kits: Use only genuine HUCK Hose Kits rated at Pull Capacity: BTT25-ST = XX,XXX lbf ( XXX kN) BTT25-ST 10,000 psi working pressure.

  • Page 7: Principle Of Operation

    RETURN, AND ARE NOT EQUIPPED 4. Connect PULL pressure hose, with coupler nipple, into WITH RELIEF VALVES ARE SPECIFICAL- port “P” of tool. Use only with HUCK supplied hoses LY NOT RECOMMENDED AND MAY BE rated at 10,000 psi or greater. Check trigger assembly DANGEROUS.

  • Page 8: Ool To Powerig Set - Up

    NOTE: To decrease Relief Valve pressure, turn 7. Set Pull and Return pressures on Powerig and the Relief Valve handle gradually counterclock- Relief Valve using Huck Gage P/N: T-124833CE wise; turn clockwise to increase pressure. and Table 1. 1. With the Nose Assembly in place on the 8.
  • Page 9 BTT-ST family of BobTail® Hydraulic Tools Alcoa Fastening Systems (HK1120) PERATING NSTRUCTIONS PERATING NSTRUCTIONS For safe operation. Please read completely GENERAL enough pintail sticks through the collar for the nose assembly puller to grab onto). WARNING: To avoid severe personal injury, wear approved eye and ear protection.

  • Page 10: Aintenance

    (Threadmate™ is available from Huck in a Nose Assembly Maintenance 4oz. tube as part number 508517.) Clean nose assembly often. Dip in mineral spirits or similar solvent to clean puller and wash away metal •...

  • Page 11: Ticker Ocations

    BTT-ST family of BobTail® Hydraulic Tools Alcoa Fastening Systems (HK1120) TICKER OCATIONS TICKER OCATIONS This tool comes labeled with important stickers that contain safety and pressure settings information. It is necessary that these stickers remain on the tools and are easily read. If stickers become damaged or worn, or if they have been removed from the tool, they must be replaced.
  • Page 12 BTT-ST family of BobTail® Hydraulic Tools Alcoa Fastening Systems (HK1120) Figure 6...
  • Page 13 128752 128396 128755 Spring 508308 508308 508308 Limit Switch Rod 128750 128395 128753 Adapter Plate 128751 Screw 504284 Huck Sticker 590059 590059 590059 CAUTION Keep Clear Sticker 590259 590259 590259 CAUTION Pressure Sticker 590189-5 590189-5 590189-5 Reducer Bushing 503431 503431...
  • Page 14 BTT-ST family of BobTail® Hydraulic Tools Alcoa Fastening Systems (HK1120) Figure 7...
  • Page 15 BTT-ST family of BobTail® Hydraulic Tools Alcoa Fastening Systems (HK1120)
  • Page 16 BTT-ST family of BobTail® Hydraulic Tools Alcoa Fastening Systems (HK1120)
  • Page 17 BTT-ST family of BobTail® Hydraulic Tools Alcoa Fastening Systems (HK1120)

  • Page 18: Optional Equipment

    BTT-ST family of BobTail® Hydraulic Tools Alcoa Fastening Systems (HK1120) PTIONAL QUIPMENT PTIONAL QUIPMENT To maintain CE conformity, only CE compatible equipment should be used with these tools. Installation tools and nose assemblies are the only CE components unless otherwise noted. Controls and other hardware shown in the manual are for domestic use only.
  • Page 19 Huck shall not be liable for any loss or damage result- THERE ARE NO WARRANTIES WHICH EXTEND ing from delays or nonfulfillment of orders owing to...
  • Page 20 International. Huck provides technical assistance ments, and/or purchase orders. It is recommend‐ For the Long Haul ™ regarding the use and application of Huck fasten‐ ed that the user secure specific, up‐to‐date data ers and tooling. and information regarding each application and/or use of such products.

This manual is also suitable for:

Alcoa bobtail btt35-stAlcoa bobtail btt57-stAlcoa bobtail btt57r-st

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