Loveshaw LITTLE DAVID CF5 Owner's Manual

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LITTLE DAVID

OWNERS MANUAL

CF5/C/E

THE LOVESHAW CORPORATION

LOVESHAW - EUROPE

2206 EASTON TURNPIKE, BOX 83

UNIT 1, NEWTON PARK

SOUTH CANAAN, PA 18459

W. PORTWAY INDUSTRIAL ESTATE

ANDOVER, HAMPSHIRE SP103SH

TEL: (570) 937-4921

ENGLAND

FAX: (570) 937-4370

44-264-3575-11

P/N: PM-CF5/EV

Valid from 08/17

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Page 1 LITTLE DAVID OWNERS MANUAL CF5/C/E THE LOVESHAW CORPORATION LOVESHAW - EUROPE 2206 EASTON TURNPIKE, BOX 83 UNIT 1, NEWTON PARK SOUTH CANAAN, PA 18459 W. PORTWAY INDUSTRIAL ESTATE ANDOVER, HAMPSHIRE SP103SH TEL: (570) 937-4921 ENGLAND FAX: (570) 937-4370 44-264-3575-11 P/N: PM-CF5/EV...
Page 2: Table Of Contents
TABLE OF CONTENTS SECTION GENERAL SAFETY PRECAUTIONS SECTION MACHINE SPECIFICATIONS SECTION INSTALLATION PROCEDURE SECTION SEQUENCE OF OPERATION SECTION MACHINE ADJUSTMENTS SECTION MACHINE OPERATION SECTION TROUBLE SHOOTING SECTION WARRANTY SECTION TABLE OF CONTENTS ILLUSTRATED ASSEMBLIES SECTION ELECTRICAL LOVESHAW...
Page 3: General Safety Precautions
WHEN PARTS ARE MOVING. DO NOT BYPASS ANY DESIGNED-IN SAFETY FEATURES SUCH AS INTERLOCKS, GUARDS OR SHIELDS. DO NOT PLACE HANDS OR BODY INSIDE CONFINES OF MACHINE WHILE IT IS RUNNING. SAFETY GLASSES SHOULD BE WORN WHEN WORKING ON OR AROUND MACHINE. LOVESHAW...
Page 4: Machine Specifications
* CAN BE EASILY INCORPORATED WITH ANY CASE SEALER IN THE INDUSTRY * STAINLESS STEEL COVERS * CORROSION RESISTANT CONSTRUCTION * WELDED FRAME * POWDER COAT FINISH * SLIDE AND LOCK LEGS * ARTICULATING SIDE ROLLER DESIGN FOR EASE OF LOADING * PROGRAMMABLE LOGIC CONTROL SEQUENCE LOVESHAW...
Page 5: Installation Procedure
TO REMOVE MINOR PARTICLES OR SLIGHT AMOUNTS OF MOISTURE IN THE AIR LINE. DIRT OR MOISTURE CAN CAUSE THE ERRATIC OPERATION OF CONTROL VALVES. AIR SHOULD BE SET AT 50 PSI, WITH A MINIMUM OF 40 PSI AND A MAXIMUM OF 60 PSI. LOVESHAW...
Page 6: Machine Adjustments
FROM EITHER SIDE OF THE FRAME. OPEN THE FRAME WIDER THAN THE BOX. TURN MACHINE ON. THIS MOVES ROLLER PLATES AND ROLLERS OUT OF THE WAY SO OPERATOR CAN MAKE AN EASY AND PROPER ADJUSTMENT. OPEN A BLANK BOX AND INSERT IT INTO THE MACHINE. LOVESHAW...
Page 7 USING THE HAND CRANK, TURN WIDTH ADJUSTMENT UNTIL THE BOX HOLD-DOWN ROLLERS ARE LIGHTLY GRIPPING THE SIDES OF THE BOX. IT SHOULD BE EASY TO INSERT THE BOX WITHOUT FORCE. BOX LENGTH (2): REMOVE BOX. LOOSEN THE CLAMP AT THE BASE OF THE FRONT MINOR FLAP FOLDING ASSEMBLY. MINOR FLAP FOLDER BOX HOLD-...
Page 8 DO NOT SET MAJOR FLAP FOLDING PLATES IN THE EXTENDED POSITION WHILE RUNNING VERY NARROW BOXES. THIS WILL CAUSE THE MAJOR FLAP FOLDING WHEELS TO CONTACT THE MINOR FLAP FOLDING ASSEMBLY AND WEDGE AGAINST THE BOTTOM CONTROL/FLAP OPENER BRACKET. IF FORCED, EITHER OF THESE CONDITIONS CAN DAMAGE MACHINE COMPONENTS. LOVESHAW...
Page 9 THE SCREWS. REPEAT PROCEDURE FOR THE REAR (SMALLER ) FOLDER PLATE. FRONT (LARGER) MAJOR FOLDER PLATE PLATE ADJUSTMENT SOC. HEAD CAP SCREWS CAUTION: FOR VERY WIDE BOXES, THE SMALLER FOLDER PLATE WILL NOT BE ABLE TO BE EXTENDED AS FAR AS THE LARGER PLATE. REAR (SMALLER) MAJOR FOLDER PLATE LOVESHAW...
Page 10: Machine Operation
WHEN THE BOX IS ERECTED (AND FILLED), PUSH IT OUT OF THE CF5 FOR THE NEXT OPERATION. AS THE TRAILING END OF THE BOX BREAKS CONTACT WITH THE PHOTO EYE, THE CF5 WILL AUTOMATICALLY RESET FOR THE NEXT BOX. LOVESHAW...
Page 11 BOTTOM PHOTO EYES SIDE PHOTO EYE (PHOTO EYE PLACEMENT) THE TWO SMALL LEVERS OF THE MAJOR FLAP OPENERS TEMPORARILY OPEN THE MAJOR FLAPS AS THE MINOR FLAPS ARE FOLDED. MAJOR FLAP OPENER (FLIPS UP TO OPEN) (MAJOR FLAP OPENERS) LOVESHAW...
Page 12 THE MINOR FLAP FOLDERS FOLD BOTH END FLAPS ON THE BOTTOM OF THE BOX AND THEN RETRACT. REAR MINOR FLAP FOLDER (REAR MINOR FLAP FOLDER) FRONT MINOR FLAP FOLDER (FRONT MINOR FLAP FOLDER) LOVESHAW...
Page 13 POSITION TO SUPPORT THE BOX FOR FILLING. THE HOLD DOWN ROLLERS THEN EXTEND OUTWARD TO HOLD THE BOX IN POSITION. MAJOR FLAP FOLDERS AND WHEELS (MAJOR FLAP FOLDERS) AS THE OPERATOR PUSHES THE BOX OUT OF THE MACHINE, THE WHEELED BODY SWITCH RESETS AND THE MACHINE IS READY FOR THE NEXT BOX. LOVESHAW...
Page 14 (BOX LENGTH SCALE) (BOX WIDTH SCALE) LOVESHAW...
Page 15 PREVENTATIVE MAINTENANCE SCHEDULE EVERY SHIFT 1. WIPE ANY DUST OFF THE PHOTO EYES WITH A RAG. DAILY 1. BLOW ANY DUST, DIRT, OR DEBRIS OFF THE MACHINE USING COMPRESSED AIR. WEEKLY CHECK AND CLEAN THE AIR FILTER.
Page 16: Trouble Shooting
INTO CASE SEALER IS THE OUTFEED END OF THE CF5 AND THAT NOT SMOOTH. THE BOX CLEARS THE MACHINE FRAME. CHECK THE ALIGNMENT OF THE MACHINES TO EACH OTHER. MAKE SURE THE WORKING SURFACE (HEIGHT) OF BOTH MACHINES ARE CO-PLANAR. LOVESHAW...
Page 17 WARNING: ALTHOUGH THE CF5 CAN BE USED WITH COMPETITIVE CASE SEALER/TAPERS, LOVESHAW ASSUMES NO RESPONSIBILITY FOR SAFETY ISSUES RESULTING FROM THESE APPLICATIONS. WE DO NOT RECOMMEND USING THE CF5 IN CLOSE PROXIMITY WITH CONVENTIONAL KICKERS AND/OR THREE FLAP FOLDERS. CAUTION: BEFORE CONNECTING THE AIR SUPPLY TO THE MACHINE, BE SURE THAT THE MAIN ON/OFF AT THE AIR CONNECTION IS SHUT OFF AND THAT THE RED EMERGENCY STOP BUTTON IS PUSHED DOWN.
Page 18: Warranty
LOVESHAW UNDER THIS WARRANTY IS STRICTLY LIMITED TO THE COST OF REPAIRING OR REPLACING, AS LOVESHAW MAY ELECT, ANY PART OR PARTS THAT PROVE IN LOVESHAW’S JUDGMENT TO HAVE BEEN DEFECTIVE IN MATERIAL OR WORKMANSHIP AT THE TIME THE GOODS WERE SHIPPED FROM LOVESHAW’S PLANT. ANY WARRANTY CLAIM NOT MADE IN WRITING TO LOVESHAW AT ITS HOME OFFICE WITHIN THE APPLICABLE WARRANTY PERIOD AND WITHIN 10 DAYS OF FAILURE WILL NOT BE VALID.
Page 19: Electrical
TABLE OF CONTENTS ILLUSTRATED REPLACEMENT PARTS FRAME ASSEMBLY FRONT MINOR FOLDER ASSEMBLY REAR MINOR FLAP FOLDER ASSEMBLY WIDTH ADJUSTMENT ASSEMBLY PRE FOLDER ASSEMBLY MAJOR FLAP FOLDER ASSEMBLY PNEUMATIC ASSEMBLY ELECTRICAL LOVESHAW...
Page 20 THIS DRAWING AND SUBJECT MATTER THEREON IS THE EXCLUSIVE PROPERTY OF DWG NO SCALE METRIC = .3mm FINISH LOVESHAW AND IS TO BE TREATED BY YOU AS CONFIDENTIAL PRPRIETARY .XXX = .1mm INFORMATION. THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE MATERIAL CHECKED...
Page 21 SCALE THIS DRAWING AND SUBJECT MATTER THEREON IS THE EXCLUSIVE PROPERTY OF = .3mm METRIC FINISH LOVESHAW IS TO BE TREATED BY YOU AS CONFIDENTIAL PRPRIETARY .XXX = .1mm INFORMATION. THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE MATERIAL...
Page 22 THIS DRAWING AND SUBJECT MATTER THEREON IS THE EXCLUSIVE PROPERTY OF DWG NO SCALE METRIC = .3mm FINISH LOVESHAW IS TO BE TREATED BY YOU AS CONFIDENTIAL PRPRIETARY .XXX = .1mm INFORMATION. THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE MATERIAL CHECKED...
Page 23 THIS DRAWING AND SUBJECT MATTER THEREON IS THE EXCLUSIVE PROPERTY OF DWG NO METRIC = .3mm FINISH LOVESHAW IS TO BE TREATED BY YOU AS CONFIDENTIAL PRPRIETARY .XXX = .1mm INFORMATION. THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE MATERIAL...
Page 24 THIS DRAWING AND SUBJECT MATTER THEREON IS THE EXCLUSIVE PROPERTY OF DWG NO SCALE METRIC = .3mm FINISH LOVESHAW IS TO BE TREATED BY YOU AS CONFIDENTIAL PRPRIETARY .XXX = .1mm INFORMATION. THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE MATERIAL CHECKED...
Page 25 THIS DRAWING AND SUBJECT MATTER THEREON IS THE EXCLUSIVE PROPERTY OF DWG NO SCALE METRIC = .3mm FINISH LOVESHAW IS TO BE TREATED BY YOU AS CONFIDENTIAL PRPRIETARY .XXX = .1mm INFORMATION. THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE MATERIAL CHECKED...
Page 26 THIS DRAWING AND SUBJECT MATTER THEREON IS THE EXCLUSIVE PROPERTY OF DWG NO METRIC = .3mm FINISH LOVESHAW AND IS TO BE TREATED BY YOU AS CONFIDENTIAL PRPRIETARY .XXX = .1mm INFORMATION. THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE MATERIAL...
Page 33 LADDER LOGIC FILENAME: CF5...
Page 34 8/7/2017 Page 1 Controller.Micro830.Micro830.START...
Page 35 8/7/2017 Page 2 Controller.Micro830.Micro830.SEQUENCER...
Page 36 8/7/2017 Page 3...
Page 37 8/7/2017 Page 4 Controller.Micro830.Micro830.OUTPUTS...

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