ROOTS RS-V5000 Operator's Manual

Truck mounted vacuum diesel

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RS - V5000

Truck Mounted Vacuum

Diesel

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Operator's Manual

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TMV RS-V5000

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Page 1 RS - V5000 Truck Mounted Vacuum Diesel Read this manual completely and understand the Operator’s Manual instructions before operating the machine. “English Version” TMV RS-V5000...
Page 2 TMV RS-V5000...
Page 3: Table Of Contents
TABLE OF CONTENTS IMPORTANT NOTE: Table Of Contents & Important Note Roots Multiclean Ltd. (RMCL) is not liable for any legal claims that Introduc on may arise as a direct or indirect result of the contents of this Technical Speciﬁca ons manual.
Page 4: Introduc On
INTRODUCTION TMV RS-V5000...
Page 5 PURPOSE ONLY. ACTUAL PRODUCT MAY VARY. Usage, Handling & Modification ROOTS reserves the right to change the product or contents of this manual without prior information. Use of the product beyond the specified scope of functioning is deemed...
Page 6 TECHNICAL SPECIFICATION TMV RS-V5000...
Page 7 8 m³ (10.4 cubic yards) Useable capacity 5 m³ Dumping method Rear door dump Type of fuel - Diesel Dump door 1350 mm self locking Tank capacity - 150 liters hydraulic ﬁngers FUEL HOPPER Dump height 1100 mm TMV RS-V5000...
Page 8 Air compressor 230 cc, engine direct driven Standard: ACCESSORIES Op onal: Fluidized bulk nozzle Extension hose Bulk nozzle Ba ery - 24V, 80Ah Special ﬁlters 100 dia hose x 20 meters BATTERY Hose connectors Length - 5411 mm TMV RS-V5000...
Page 9: Support
SUPPORT TMV RS-V5000...
Page 10 Customer Support System Process Customer CSS Executive Engineer Site Location Our Address: Roots Multiclean Ltd. R.K.G. Industrial Estate, Ganapathy, Coimbatore - 641 006, India. Phone: +91 (422) 4330 330, E-mail: rmclsales@rootsemail.com Web: rootsmulticlean.in Toll Free: 1800 41 99 77 9 TMV RS-V5000...
Page 11: Safety Instruc Ons
SAFETY INSTRUCTIONS TMV RS-V5000...
Page 12 Always maintain the safety decals in good readable condition. If the Ÿ Safety provisions in dangerous situation caused by decals are missing, damaged, or unreadable, obtain and install misuse inaccurate adherence of instruction or replacement decals immediately. Consult your authorized sales prescribed work routine. representative for decal replacements. TMV RS-V5000...
Page 13 The machine driver must meet the requirements and possess a Motor Ÿ operating conditions. If possible, completely shut down the machine, exit Vehicle License as determined by the state/country in which the machine the cab and move around stretching your arms and legs. is operated. TMV RS-V5000...
Page 14 The machine has a high center of gravity that may be further increased Ÿ from being involved in a collision. when carrying a loaded hopper. Use extreme cau on when transpor ng at highway speeds. Slow down for sharp corners to avoid pping or turning the machine over. TMV RS-V5000...
Page 15 Never raise the hopper unless you can clearly see all overhead structures. Ÿ material that has been collected by the machine or which is obstructing Make sure you stay clear of all utility lines. one or more suction components. TMV RS-V5000...
Page 16 Avoid body contact with collected debris in the hopper. Use protective Ÿ clothing including gloves and eye protection when servicing or working in or around hopper. Collected debris in the hopper can cut or puncture resulting in serious bodily injuries and the transmittal of diseases. TMV RS-V5000...
Page 17 Ba ery: Recycle No Smoking Environmental Hazard No Fire/Matches In Garbage Do Not Throw Hand Crush Hazard No Passengers Suﬀoca on Hazard Trip Hazard In Garbage Slip Hazard Hot Surface Entrapment Hazard Heavy Object Sta c Electricity Hazard TMV RS-V5000...
Page 18 Electrocu on Hazard Safe Zone Do Not Tip On A Slope Do Not Start Tag Overhead Obstacle Runaway Hazard Maintain Safe Distance Rota ng Belt Hazard Keep Hands Away Compressed Air Hazard Suﬀoca on Hazard Dust Par cle Hazard TMV RS-V5000...
Page 19 SAFETY INSTRUCTIONS SYMBOLS & HAZARDS PICTORIAL DEFINITIONS WARNING Hand Shear Hazard High Pressure Fluid High Pressure Fluid Note Fire/Explosion Hazard TMV RS-V5000...
Page 20 Old machines contain materials that can be recycled. Please arrange for the proper recycling of old machines. Batteries and actuators contain substances that must not enter the environment. Please dispose of your old machines, batteries and actuators using appropriate collection systems. TMV RS-V5000...
Page 21 SAFETY INSTRUCTIONS Max Inclina on Permissible for Material Discharge Maximum Inclina on Allowed Is 5° Maximum Inclina on Allowed Is 3° TMV RS-V5000...
Page 22 Types Of Material That Can Be Vacuumed: TYPES OF MATERIAL THAT SHOULD NOT BE VACUUMED: CEMENT FLY ASH SAND STONES LARGER THAN 20 mm CLINKERS M SAND STONES UPTO 20 mm SHARP OBJECTS LIKE BLADES, NAILS, KNIVES, ETC. TMV RS-V5000...
Page 23: Know Your Machine
KNOW YOUR MACHINE TMV RS-V5000...
Page 24 KNOW YOUR MACHINE Main Components Of The Vacuum System Legend: 1. Base Frame 2. Engine Room 3. Debris Hopper 4. Engine Room Access Doors 5. Hopper Rear Door 6. Suc on Hose 7. Control Panel TMV RS-V5000...
Page 25 KNOW YOUR MACHINE Legend: 8. Engine 9. Blower 10. Air Tank 11. Filters 12. Suc on Nozzle 13. Filter Chamber TMV RS-V5000...
Page 26 KNOW YOUR MACHINE Operator Orienta on: 1. Front of the machine 2. Right of the machine 3. Rear of the machine 4. Le of the machine TMV RS-V5000...
Page 27 5. Check safety ﬁlter decal (10) 6. Check ﬁlter chamber decal 7. Tilted hopper warning decal 8. Ba ery decal 9. Fuel warning decal 10. Rota ng element warning decal 11. Hopper control decal 12. Rear door control decal (11) (12) TMV RS-V5000...
Page 28: Working Principle
WORKING PRINCIPLE TMV RS-V5000...
Page 29 ﬁlter X2 Hose Cyclonic Separa on Debris Debris Hopper Chamber Blower The blower is used for vacuum genera on, that creates vacuum inside the hopper and the debris is collected through the suc on nozzle connected to the hopper. TMV RS-V5000...
Page 30 INITIAL SET-UP TMV RS-V5000...
Page 31: Main Components Of The Machine
This is the primary component of the vacuum system. Ensure that the operator is qualiﬁed to drive the truck. Ÿ Note: For detailed informa on on the blower, refer the blower Owner’s Manual which is supplied along with the machine. TMV RS-V5000...
Page 32 This door is opened and closed with the aid of hydraulic cylinders. The locking of the rear door is also done by hydraulic cylinders. The hopper is equipped with a vibra ng level switch which alerts the operator once the hopper is full. TMV RS-V5000...
Page 33 Care should be taken when opera ng the control panel. Ÿ Do not press all the bu ons at the same me. Ÿ Watch out for by-standers or objects in the vicinity of the func on Ÿ to be ac vated. TMV RS-V5000...
Page 34: Controls
9. Engine Stop Switch FILTER ENGINE RPM HOPPER TILT MUTE BUZZER CLEANING INCREASE 10. Engine Speed Increase 11. Engine Speed Decrease 12.a. Air Pressure Gauge 12.b. Vacuum Pressure Gauge ENGINE RPM POWER ON ENGINE START ENGINE STOP DECREASE TMV RS-V5000...
Page 35 , stop the machine and look for the cause before proceeding. RS-V5000 Ver 1.0 25.6 8888 V V V Warning: The LCD screen’s UART connector is for uploading/downloading informa on (ONLY) and must not be used for any other purpose. TMV RS-V5000...
Page 36 The icon turns RED when the fuel level drops to zero, the Fuel safety warning icon is also displayed. Displays the ba ery voltage in volts. The icon turns RED when the ba ery does not charge, the Ba ery safety warning icon is also displayed. TMV RS-V5000...
Page 37 This icon is displayed when the air pressure of the Purging system purging system is low (3 bar). This warning triangle is displayed when any of the RED icons are displayed. Warns the operator of a General Warning poten al error. TMV RS-V5000...
Page 38 ON posi on to case of an emergency ONLY. set the rpm of the engine for l ng. PRESS to ac vate emergency stop func on. è Turn clockwise to release switch. è TMV RS-V5000...
Page 39 This bu on switch is used to decrease the speed of the engine. Upon Engine Start Switch: pressing the switch once the engine speed decreases. ENGINE START This bu on switch is used to start the engine. Press the bu on to start. TMV RS-V5000...
Page 40 Fuel level is full Green zone Fuel level is in reserve Orange zone Red zone Fuel level is dangerously low Cau on: Do not spill fuel into the environment while refueling. There is risk of contamina ng the environment. TMV RS-V5000...
Page 41 RS-V5000 Ver 1.0 DO NOT turn OFF the ba ery cut-oﬀ switch in Oﬀ posi on when the 25.6 engine is running. 8888 NOTE Engine will not start if the engine room doors aren’t properly closed and locked. TMV RS-V5000...
Page 42 Press the Engine Stop bu on once and wait ll the key warning message Ÿ disappears from the screen. Switch Oﬀ key switch and remove key. Ÿ Set ba ery cut-oﬀ switch to OFF posi on. Ÿ Close the control panel cover. Ÿ TMV RS-V5000...
Page 43: Hopper
NEVER p the hopper when the machine is on an uneven ground. è Operate Lever 2 to p the hopper. NEVER p the hopper where the ground can cave in. è NEVER p the hopper before opening the rear door. è TMV RS-V5000...
Page 44 Do not p the hopper on a sloping surface, doing so may cause the telescopic cylinder to get stressed due to the load, causing damage to it. WARNING DO NOT work under the hopper without engaging the safety prop. TMV RS-V5000...
Page 45 MACHINE OPERATION TMV RS-V5000...
Page 46: Machine Opera On
If any part of the opera on and safe use of this equipment is not completely understood, consult an authorized dealer for a complete explana on. TMV RS-V5000...
Page 47 Such obstacles not only present hazards to safe opera on, but can Check opera on of all lights and beacons. Ÿ needlessly damage tyres and suspensions if not avoided. Adjust the mirrors of the truck. Ÿ Verify that all emergency equipments are present and are working. Ÿ TMV RS-V5000...
Page 48 DO NOT leave the truck on a slope or a ﬂat ground without engaging the parking brake. RISK OF A RUNAWAY MACHINE! When approaching downgrades, select the proper transmission range and use the brakes as required to maintain safe descent speed without over- speeding the engine or gaining excess travel speed. TMV RS-V5000...
Page 49 The suc on nozzle located at one end of the hose is used to collect the material. It has a handle to facilitate easy manoeuverability at the jobsite. A variety of couplers and nozzles are available to order, to suite your job. TMV RS-V5000...
Page 50 Increase the engine speed by pressing the “Engine RPM Increase” bu on Ÿ to increase the suc on capacity. To lower the suc on capacity press the “Engine RPM Decrease”bu on. Ÿ Use these bu ons depending upon the material density and quan ty to Ÿ be collected. TMV RS-V5000...
Page 51 This is to ensure that the air tank is ﬁlled and ready to use. Max. ﬁlling capacity WARNING The machine will shutdown when the vacuum pressure reaches the set Level limit to protect the machine from any possible failure and to prevent switch engine overhea ng. TMV RS-V5000...
Page 52 Before raising the hopper, make sure the rear wheels are on ﬁrm level ground. If one wheel is higher than the other, a twis ng strain is imposed upon the moun ng hinge pins, cylinder and chassis. TMV RS-V5000...
Page 53 The following is a suggested list which can be adapted to suit your speciﬁc needs: Shovel Toolkit Flashlight Fire Spare Fuel Can First Aid Kit Ex nguisher TMV RS-V5000...
Page 54 DO NOT CLEAN THE FILTER OR FILTER CHAMBERS USING WATER OR OTHER CHEMICALS. CAUTION RISK OF SUFFOCATION: Always ensure that nobody is inside the hopper before closing the door. There is risk of death due to suﬀoca on. TMV RS-V5000...
Page 55: Maintenance
MAINTENANCE TMV RS-V5000...
Page 56 è Suc on port hatch a suitable work li or working pla orms. Working on top of the hopper Use genuine Roots spare parts ONLY which are speciﬁcally designed for è Cleaning/Replacement of suc on cartridge ﬁlters the machine. Replacement of ﬁlter bags USE suitable PPE at all mes when working or servicing the machine.
Page 57 When working on or around exhaust components, remember that the components may be hot and can cause burns to unprotected skin. Always deﬂate tyre before a emp ng to remove any embedded objects or removing the tyre and rim assembly from the truck. TMV RS-V5000...
Page 58 When any of the doors are opened when the machine is running, the limit Switch oﬀ the truck engine and remove key. Ÿ switch for safety is ac vated and the engine stops. Open the access door on the right side of the machine. Ÿ TMV RS-V5000...
Page 59 The following symbol illuminates in the LCD screen to warn the operator Ÿ that the access door is open. CAUTION RISK OF ENTRAPMENT: Always ensure that nobody is inside the engine room before closing the doors. Risk of death due to suﬀoca on and heat. TMV RS-V5000...
Page 60 To open these doors follow the steps below: before closing the access panels. Risk of death due to suﬀoca on and heat. Ensure that the auxiliary engine is switched oﬀ. Remove the screw (2 nos) using a spanner. Open the door outwards. TMV RS-V5000...
Page 61 Warning: Ensure that the hatch is closed properly. Failure to do so may Can cause muscle strain or back injury. cause equipment damage or cause harm/death to the operator Use li ing aids and proper li ing techniques when moving. due to ﬂying debris. TMV RS-V5000...
Page 62 A pneuma c system is used for the ﬁlter purging system. It has a mer to vary the frequency of the purging. It requires minimum 3 bar of pressure to WARNING: Do not throw the used ﬁlters in the garbage. operate. TMV RS-V5000...
Page 63 Inhalation hazard. Do not breath in dust particles. Replacement Of Seals Seals are located on the door of the hopper, check them for wear, if damage replace them. WARNING: Do not throw the used seals in the garbage. TMV RS-V5000...
Page 64 Gear side - 3.50 litres & Blower oil PD AEON Drive side - 1.60 litres Hydraulic oil Servo 46 40 litres Grease AP3 grade As required Drive Belt Idler pulley WARNING: Do not throw the used belt in the garbage. TMV RS-V5000...
Page 65 WARNING: Do not use a crowbar or other sharp metallic objects to remove stuck materials. WARNING: Do not use water or other ﬂuids to clean the inside of the hopper. WARNING: Do not use a crowbar or other sharp metallic objects to remove stuck materials. TMV RS-V5000...
Page 66 Check the foams for wear or damage/cracks. Replace with a new one immediately. 1. Rear door foam 3. Filter chamber access door foam 2. Suc on port hatch foam 4. Filter chamber side door foam WARNING: Do not throw the used foams in the garbage. TMV RS-V5000...
Page 67 B - Telescopic cylinder C - High pressure hydraulic lines D - Hydraulic pump Cau on: Do not spill oil into the environment while reﬁlling. There is E - Suc on line ﬁlter risk of contamina ng the environment. TMV RS-V5000...
Page 68 When checking the hydraulic system for leaks do not use hand to iden fy for pin hole leaks, use a cardboard. TMV RS-V5000...
Page 69 Cau on: Do not spill oil into the environment while reﬁlling, There is risk of contamina ng the environment. WARNING DO NOT dispose the used ﬁlter into the environment, There is risk of contamina ng the environment. DO NOT dispose the used ﬁlter in regular garbage, use appropriate methods. TMV RS-V5000...
Page 70 - ISO 46 for temperature from 0 °C to +46 °C - ISO 68 for temperature from -10 °C to +38 °C Never use oils with addi ves. Do not use contaminated oil. Do not mix diﬀerent types of oils. Grease the pping cylinder mounts every week. TMV RS-V5000...
Page 71 Addi onal PPE such as a face shield, gloves or steel-toed shoes, may also be required, depending on the hazards encountered. TMV RS-V5000...
Page 72 Pull the knob and adjust by turning the knob clockwise to increase the pressure. Push the knob back to its locked posi on. ( Turning the knob counter clockwise will reduce the pressure ) Pressure to be set is 7.4 bar. TMV RS-V5000...
Page 73 Check the hoses for pin hole damage or ruptures. This can usually be found by the ‘ whoosh ’ sound made by the air stream at the area of the leak. Check the solenoid valves for proper func on. Check for any loose electrical connec ons in the solenoid valves. TMV RS-V5000...
Page 74 It can be opened to gain access to the fuses and circuit boards for maintenance or repair. Volts Amps 80Ah NOTE Qty. 2 nos. Only authorised RMCL engineers are allowed to work on the electrical circuit boards. Failure to do so may void warranty and cause machine damage. TMV RS-V5000...
Page 75 Keep all inter cell connections and bolted terminals tight and covered Ÿ with petroleum jelly. Any splashes of acid in the eyes or on the skin must be rinsed thoroughly with plenty of clear pure water. Then consult a doctor immediately! TMV RS-V5000...
Page 76 Check if the ba ery has charge in it. Check for any error display on the LCD screen. Check for any blown fuses, replace if necessary. Check the cables for loose connec on, wear and damage, replace if necessary. TMV RS-V5000...
Page 77 Check ﬁlter bag for visual damage, replace if needed. Blower Check oil level, top up if required. 50 Hours Belts Check belts for tension, adjust if required. Wheels and res Check and ghten front & rear wheel nuts. Hose Check suc on hose for damage. TMV RS-V5000...
Page 78 Door Cylinder (2 ﬁ ngs) Lubrica on type – grease Hood Latches & Hinges - Lubrica on type - oil Belts Check belts for tension, adjust if required. Blower Check oil level, top up if required. Hydraulic system Check suc on line ﬁlter, replace is required. TMV RS-V5000...
Page 79 Check func oning of all switches, check ba ery cables, replace if required. 500 Hours Coolant system Drain and ﬂush the coolant system and top up as needed. Clean hydraulic oil strainer and breather cap. 800 Hours Hydraulic system Replace hydraulic oil and ﬁlter. TMV RS-V5000...
Page 80 TROUBLESHOOTING TMV RS-V5000...
Page 81: Troubleshoo Ng
Top up FRL oil Compressed air has moisture Check air dryer for proper func on. Replace dryer cartridge Check or replace FRL ﬁlter Compressed air is contaminated Check debris in pneuma c hoses due to holes or leaks. Repair or replace TMV RS-V5000...
Page 82 Top up oil Hydraulic gear pump failure Clogged oil ﬁlter Clean ﬁlter Incorrect oil Use recommended oil Damage due to entry of air into the hydraulic Maintain correct level in hydraulic tank. Keep all hose ﬁ ngs ght. system TMV RS-V5000...
Page 83 Hydraulic system noisy Loose suc on line Tighten ﬁ ngs Clogged ﬁlter or pump inlet Clean or replace ﬁlter or line Internal pump or motor damaged Check and repair Truck Refer the truck manual supplied with the machine. TMV RS-V5000...
Page 84 DO’S & DON’TS TMV RS-V5000...
Page 85 Do not remove the key immediately a er engine shutdown. ü Close the rear door only a er lowering the hopper. ü A er engine shutdown, wait for the key oﬀ message to disappear before removing the key. TMV RS-V5000...
Page 86: Operator Notes
OPERATOR NOTES TMV RS-V5000...
Page 87 TMV RS-V5000...
Page 88 Roots Multiclean Ltd. R.K.G. Industrial Estate, Ganapathy, Coimbatore - 641 006, India. Phone: +91 (422) 4330 330, E-mail: rmclsales@rootsemail.com Web: rootsmulticlean.in, TMV RS-V5000 Toll Free: 1800 41 99 77 9...

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