® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Table of Contents 1 Introduction General Information 1 - 1 Technical Support 1 - 1 USA, Canada, Puerto Rico, and the US Virgin Islands 1 - 1 Central and South America...
Page 4
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Wiring AC Into a -48V RSA 5 - 4 RSA Setup 5 - 4 Installation of AC Power to the RSA 5 - 4 Post-Installation Instructions 5 - 5...
Page 5
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier No Load Testing (NL) 7 - 2 Full Load Testing (FL) 7 - 2 Lamp Test 7 - 3 Diagnostics 7 - 3 Introduction 7 - 3 Required Test Equipment...
Page 6
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier List of Figures ® Figure 1-1: Lineage 2000 SR 50A/-48V 364A3 SR Series Rectifier 1 - 3 Figure 1-2: 364A3 Rectifiers in Rectifier Shelf Assembly 1 - 4 Figure 2-1: Block Diagram of a Typical Battery Plant...
Page 7
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier List of Tables Table 2-A: 364A3 Electrical Specifications 2 - 1 Table 2-B: 364A3 Physical Specifications 2 - 3 Table 2-C: Lightning and Switching Surge Protection 2 - 9...
2000 50A -48V 364A-3 SR Series Rectifier Introduction ® General This product manual describes Lucent Technologies’ Lineage 2000 364A3 50-ampere, -48-volt SR series rectifier (Figure 1-1) Information and the associated rectifier shelf assemblies, J85702B-2 and J85702F-1 (Figure 1-2). The 364A3 rectifier replaces all 364A-type rectifiers described in previous issues of this product manual.
Support/Regional Technical Assistance Center or contact your sales representative who will be happy to discuss your specific needs. Product Repair Repair and return service for Lucent Technologies equipment is available to customers around the world. and Return USA, Canada, For information on returning of products for repair, customers Puerto Rico, and may call 1-800-255-1402 for assistance.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Asia Pacific If you need to return a product for repair, your sales Region representative will be happy to discuss your individual situation. Customer For customer service, any other product or service information,...
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Product Description Electrical Specifications Table 2-A: 364A3 Electrical Specifications Nominal Output -48 volts dc Voltage Operating Voltage 48-58 volts dc Range Output Current 0-50 amperes Input Voltage 208/220/240 volts ac, single phase...
Page 13
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Table 2-A: 364A3 Electrical Specifications -200 to 13,000 feet (-61 to 3962 Altitude meters) (See Note 3.) Humidity 10 - 95% non-condensing 57 dBA measured from 2 feet (0.6...
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier SR Series The Lucent Technologies family of SR series rectifiers represents a significant advancement in space utilization, ease of Rectifier installation, and weight reduction over previously available Technology products.
Page 16
60° C. Forced air cooling improves the reliability of the rectifier by reducing the internal ambient temperatures of the rectifier to essentially the outside ambient temperature. This allows Lucent Technologies to offer a switchmode product that meets the same high reliability standards as our ferroresonant rectifiers.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Although the rectifiers are typically used in a battery plant, these rectifiers can operate without batteries, making them suitable for those applications where battery back-up is not necessary or is achieved using an uninterruptible power supply (UPS).
Page 18
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier External Selective High-voltage Shutdown: If the plant ® voltage is too high, the Lineage 2000 ECS controller will signal all of the operating rectifiers that a high voltage is present. The rectifier(s) causing the overvoltage will shut down.
Page 19
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Metering: A 3-1/2 digit, back lit, LCD meter indicates the output current of the rectifier with an accuracy of +0.9% of full scale +1 count. Active Inrush Current Limiting: Upon initial application of ac source voltage, an active circuit limits the peak inrush current.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Test Jacks: Two sets of test jacks are provided. One set measures the plant voltage at the remote regulation sense point. The other set measures the voltage internal to the rectifier before the dc output circuit breaker.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Note Although all other specified characteristics remain within limits, the presence of a battery does alter both the output noise and transient response of the rectifier. Dynamic Response: Using a battery having an ampere-hour...
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier DC Distribution: provides overcurrent protection, connection points for the using equipment, and bus bars used to interconnect the rectifiers, batteries, plant shunt, and dc distribution. Converters: transform -48-volt source voltages into regulated, low noise 24-volt dc power sources for use with telecommunications loads.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Engineering and Ordering Engineering This section contains the information that should be considered ® before installing the rectifiers in a Lineage 2000 battery plant. Installation This section also gives a description of the input and output Preparations wiring required.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier rectifier and the wall. For RSAs mounted in J85500G-2 plants, the three-inch clearance is assured by the plant framework. More details on framework installation can be found in the ECS battery plant product manuals.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier signal. Consult drawing SD82668-01, Issue 2 or later, for details. A typical signal flow between the rectifier and controller is shown in Figure 3-1. POWER POWER RECT RECT TEST...
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Table 3-B outlines the input and output signals the SR50/-48V rectifier provides on the front panel connector P790. Brief descriptions of these signals follow the table. Table 3-B: Rectifier Control Signals...
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Table 3-B: Rectifier Control Signals Control Signal Abbreviation Pin Number Regulation REG-2 High Voltage Regulation REG-1 Controller Handshake Regulation REG+1 Restore Return Regulation REG+2 Restore Regulation REG+3 If a rectifier restarts for any reason it will issue a signal to all other rectifiers to restart.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier High Voltage is a contact closure between HV and RTN (pin 16) indicating the plant voltage is too high. Upon receipt of the HV signal, the rectifier responsible for the high voltage condition will shut down.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Rectifier Identification is an opto-isolated closure between RID and RTN2 (pin 1) indicating to the controller that the rectifier is in a normal mode and is able to supply power to the load.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier non-redundant and redundant battery plants. Mixing rectifiers of different output current capacities in the same plant is also discussed. Non-Redundant In non-redundant systems, the minimum installed rectifier Systems capacity of the battery plant must provide the current required...
Page 32
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier requirements for both non-redundant and redundant systems. In other cases, rectifiers in addition to the redundant rectifier may be required to provide the battery recharge current. Plant To illustrate the relationships between mirc, abh current drains,...
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Other Rectifiers having different output current capacities may be Considerations mixed in the same battery plant. Rectifiers for these systems are sized as described above with one exception: in redundant systems, the spare rectifier’s capacity must equal the capacity of...
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier 364A3 Rectifier Table 3-C: Rectifier Ordering Information Apparatus Code Comcode 364A3 107310187 Rectifier Shelf Table 3-D: J85702B-2 RSA Ordering Information Assemblies List Description Equipment required to mount a maximum of three 48-volt, 50-ampere SR series rectifiers.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Cable Type T&B Comcode Flexible 2251 401573951 Rigid 8130 402144174 Conduit One 1.125 inch indented hole diameter is also provided for each set of three feeds on the right side for .75 inches trade size conduit.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Spare Parts A recommended spare part for the 364A3 rectifier and associated RSAs is given in Table 3-G. Although procedures may have been outlined for replacement of other passive parts in the RSAs or rectifiers, it is not recommended that they be spared since it is unlikely that these parts will fail.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Safety Safety Please read and follow all safety instructions and warnings before installing, maintaining, or repairing the 364A3 rectifier Statements and the J85702B-2 RSA (rectifier shelf assembly). The 364A3 and J85702B-2 were Recognized by Underwriters Laboratories Inc.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier 5. This equipment has been evaluated for use in a continuous ambient temperature of up to 50° C. 6. AC branch circuits to this equipment must be protected with either fuses or circuit breakers sized as required by the National Electric Code (NEC) and/or local codes.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier This symbol (or equivalent) is used to identify the presence of hazardous ac mains voltage. This symbol is used to identify the presence of hazardous ac or dc voltages. It may also be used to warn of hazardous energy levels.
Page 42
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier This symbol identifies the presence of rectifier and battery voltages. The symbol may sometimes be accompanied by some type of statement. For example, “Battery voltage present. Risk of injury due to high current.
Page 43
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier These symbols are used to identify the safety earth ground or bonding point for the equipment. Issue 6 January 1997 Safety 4 - 5...
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Installation Introduction This section covers the rectifier shelf assembly (RSA) installation and removal, rectifier installation and removal, and initial start up and check procedures for the 364A3 rectifiers. If the RSA is purchased as part of an ECS system, the RSA will be factory installed in the ECS frame.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Field Please review Section 4, Safety, before installing or maintaining the rectifier shelf assembly. Installation of an RSA ECS Battery The 364A3 rectifier is a component in several ECS battery Plants plants.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier 5. If the plant is accessible from the front only, skip to Step 6. From behind the frame, torque the 1/4-20 nuts (Item 5) to 50 in-lbs. 6. The J85500G-2 plant is factory wired with ribbon cables from the controller to each RSA slot.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier 14. The rectifier positions should be numbered in the J85500G-2 plant from right to left and to correspond to the locations assigned by the controller software. Apply the appropriate rectifier labels (Item 7) to the face of the rectifier front cover.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier 4. Secure each line feed to the RSA using the applicable type fitting, in accordance with local code. Recommended fittings are provided in Figure 5-2. 5. Strip the outer jacket of the cable to expose a sufficient length of the individual conductors (3) to allow for non-jacketed runs inside the RSA.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier 3. Slide rectifier front cover (part of RSA) out from under RSA guide pin (Figure 5-4). Cover and attached ribbon cable connectors must be out of the way of the rectifier (Figure 5-3).
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Note Due to energy storage in the rectifier, the front panel LEDs will remain lit for approximately one minute after removal of ac voltage. No hazardous voltages exist on the rectifier terminals during this time.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier power. Tag the circuit breakers or fuse holders to instruct others to leave the circuits de-energized. b. Disconnect ac power conductors at each RSA line filter. c. Remove the ac fittings from the side of the RSA and remove the wiring.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Danger Before turning on any rectifier, be sure that the associated framework and cable rack are properly grounded per local job instructions and code requirements. Voltage required to operate the indicators on the rectifier, as well as some of the relays, is derived from the ac input voltage.
Page 54
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier 5. Connect DMM to the RECT (+) and (-) test jack. The meter reading represents the rectifier output voltage produced with the DC OUTPUT circuit breaker in the OFF position.
Page 55
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier 11. Connect DMM to the RECT (+) and (-) test jack. The meter reading represents the rectifier output voltage produced with the DC OUT circuit breaker in the OFF position.
Page 56
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Note In some operational instances, the OUTPUT CURRENT display on a rectifier may read 00.0 amperes. This is not a malfunction condition. It signifies that another rectifier is taking all the load. Refer to “Full Load Testing” in Section 7.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Note If LED’s status is not as specified, refer to Section 7, Maintenance, for troubleshooting help. Remove the Hole Plugs from the Desired AC Feed Side of the RSA...
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Torque of 18 In-Lbs Crimp Tool (T&B) No. WT130C or No. WT3155A Feed for J85500G ACEG ACEG ACEG Right Left Feed Feed Recommended AC Fitting Fitting (T&B) Cable Type 1/2"...
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Operating Controls and Displays General This section describes the components of the 364A3 rectifier the user sees and operates manually. Specifics The 364A3 rectifier front panel controls, switches, indicators, displays, and connectors are shown in Figure 6-1.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Output Current A three-digit, backlit, LCD display, used to display the value of Ammeter (7) current during operation. Its accuracy is +0.5%. Rect Test Switch This switch provides a manual test of the rectifier regulation by...
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier EQ (14) This yellow LED provides a visible indication that the rectifier is in equalize mode. CB OFF (15) This yellow LED provides a visible indication that the output breaker is open.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier POWER RECT TEST OUTPUT CURRENT FL ON STBY STBY VOLTS ADJ RECT PLANT CB OFF DC OUTPUT Alarm Interface DIP SWITCH SW701 SETTINGS INTERNAL SELECT LOAD BACK UP (P790)
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Maintenance Introduction This section provides field maintenance information and procedures for the rectifiers and their associated RSAs. Those unfamiliar with the function of rectifier controls and indicators should read Section 6, Operating Controls And Displays.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier performed when the plant is in float or equalize mode and with the rectifiers in or out of load share mode. No Load Testing This test is typically done on rectifiers which have load share (NL) disabled.
With the exception of fan replacement, the 364A3 rectifier is designed to be repaired only at a Lucent Technologies factory. The RSA for the 364A3 rectifier can be replaced in the field. Diagnostics consist of determining whether or not the rectifier...
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier needs to be replaced in the event it is not delivering power. Diagnostics also help determine if the problem is in a component other than the rectifier. Required Test...
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier 1. START 10. TURN POWER SWITCH ON. 2. IS POWER SWITCH ON? GO TO STEP 1 3. DOES RECTIFIER DELIVER POWER? 4. IS RFA LED LIT? 11. GO TO STEP 15 12.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier 32. REMOVE OBSTRUCTION. 23. IS THERE A 15. IS TA LED ALSO LIT? RESTART RECTIFIER FAN OBSTRUCTION? 16. OPEN DC-OUT 24. UNPLUG RECTIFIER CIRCUIT BREAKER FROM SHELF TURN THE POWER...
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier 37. PROBABLE CAUSE: 36. IS BATTERY VOLTAGE RECTIFIER IS NOT 35. IS ACF LED LIT? PRESENT ON THE PLANT? FULLY INSERTED IN SHELF 38. PROBABLE CAUSE: LOSS OF AC POWER 39.
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier 55. CHECK RESISTANCE TO GROUND AND BETWEEN PHASES ON LOAD SIDE OF AC CIRCUIT PROTECTOR 61. PROBABLE CAUSE: BLOWN RECTIFIER FUSE. 56. IS THERE A REPLACE RECTIFIER. IF SHORT CIRCUIT? PROBLEM PERSISTS, (R<1 OHM)
Page 74
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Fan Mounting Screw (2 Places) Figure 7-2: Fan Replacement Issue 6 January 1997 Maintenance 7 - 9...
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier Product Warranty A. Seller warrants to Customer only, that: 1. As of the date title to Products passes, Seller will have the right to sell, transfer, and assign such Products and the title conveyed by Seller shall be good;...
Page 76
® Lucent Technologies Lineage 2000 50A -48V 364A-3 SR Series Rectifier WARRANTY PERIOD Product Type New Product Repaired Product or Part Central Office Power 24 Months 6 Months Equipment *The Warranty Period for a repaired Product or part thereof is...
Need help?
Do you have a question about the Lineage 2000 SR Series and is the answer not in the manual?
Questions and answers