jakob OTT HSK Series Product Information

jakob OTT HSK Series Product Information

Clamping unit

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OTT-JAKOB GmbH & Co.
Spanntechnik KG
Industriestraße 3 – 7
D - 87663 Lengenwang
HSK-Clamping-Units
95.600.019.D.E
+49 (0) 83 64 / 98 21 -0
+49 (0) 83 64 / 98 21 -10
info@ott-jakob.de
http://www.ott-jakob.de
95.600.019.D.E / 2006-03

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  • Page 1 HSK-Clamping-Units 95.600.019.D.E 95.600.019.D.E / 2006-03 OTT-JAKOB GmbH & Co. +49 (0) 83 64 / 98 21 -0 Spanntechnik KG +49 (0) 83 64 / 98 21 -10 Industriestraße 3 – 7 info@ott-jakob.de D - 87663 Lengenwang http://www.ott-jakob.de...
  • Page 2: Table Of Contents

    Product Information Table of contents Product Description.......................4 Standard..........................4 Medium transfer.......................5 Ceiling speed........................6 Transferable torque......................6 Forces at the HSK-clamping unit..................7 1.5.1 Clamped position......................7 1.5.2 Unclamped position......................7 1.5.3 Diagram...........................8 1.5.4 Table..........................8 HSK-clamping unit form A.....................9 1.6.1 Dimension........................9 1.6.2 Order number HSK form A ...................10 1.6.3 Draw bar HSK form A ....................10 1.6.4...
  • Page 3 Product Information HSK-clamping unit form F...................21 1.9.1 Dimension........................21 1.9.2 Order number HSK form F ....................22 1.9.3 Draw bar HSK form F ....................22 1.9.4 Spindle inside contour HSK form F ................23 Assembly ........................25 Assembly tool for HSK clamping unit................25 Clamping unit.........................26 2.2.1 Check after approx.
  • Page 4: Product Description

    Product Information Product Description Standard hollow shaft taper ISO / CD 12164-1; form features: • central, axial coolant supply with KSM-tube • keyways at the taper end application: • machining centers, milling machines hollow shaft taper DIN 69893-2; form features: •...
  • Page 5: Medium Transfer

    Product Information Medium transfer without transfer axial transfer for open HSK-tool cleaning air for closed HSK-tool Änderungen im Sinne des technischen Fortschrittes vorbehalten! 95.600.019.D.E / 2006-03...
  • Page 6: Ceiling Speed

    Product Information Ceiling speed nominal size 57294 45989 37336 27201 20897 15466 12561 8596 46787 33115 25535 19223 14698 11184 8560 80124 57279 45728 39367 32691 39170 31262 22967 Transferable torque nominal size transferable 710 1436 torque without keyways Änderungen im Sinne des technischen Fortschrittes vorbehalten! 95.600.019.D.E / 2006-03...
  • Page 7: Forces At The Hsk-Clamping Unit

    Product Information Forces at the HSK-clamping unit 1.5.1 Clamped position 1.5.2 Unclamped position Änderungen im Sinne des technischen Fortschrittes vorbehalten! 95.600.019.D.E / 2006-03...
  • Page 8: Diagram

    Product Information 1.5.3 Diagram F [kN] H [mm] 1.5.4 Table nominal size max. 1,75 3,85 24,5 10,3 14,4 max. 1,75 3,85 15,8 24,5 14,4 max. 0,98 1,75 3,85 max. 3,85 Änderungen im Sinne des technischen Fortschrittes vorbehalten! 95.600.019.D.E / 2006-03...
  • Page 9: Hsk-Clamping Unit Form A

    Product Information HSK-clamping unit form A 1.6.1 Dimension E.M. = reference gauge = ejection hollow-shaft- spindle taper drawbar shaft lock screw SW Limit the stroke of drawbar shaft to H max. max. E.M. 10,5 10,5 16,5 ±0,1 12,5 15,8 24,5 max.
  • Page 10: Order Number Hsk Form A

    Product Information 1.6.2 Order number HSK form A clamping unit for clamping unit without mounting tool axial medium medium transfer; air is transfer possible; without picture 95.600.008.3.6 95.601.111.3.1 95.600.007.3.6 95.600.016.3.6 95.601.112.3.1 95.600.004.3.6 95.600.083.3.2 95.601.113.3.1 95.600.001.3.6 95.600.015.3.6 95.601.114.3.1 95.600.002.3.6 95.601.115.2.1 95.600.003.3.6 95.601.116.2.1 95.600.009.3.6 95.601.117.2.1...
  • Page 11: Spindle Inside Contour Hsk Form A

    Product Information 1.6.4 Spindle inside contour HSK form A tangent to b and d 0,05 Änderungen im Sinne des technischen Fortschrittes vorbehalten! 95.600.019.D.E / 2006-03...
  • Page 12 Product Information 10,3 12,3 15,8 19,78 24,78 29,78 ±0,05 23,998 29,998 37,998 47,998 59,997 74,997 94,996 119,996 23,28 29,06 36,85 46,53 58,1 72,6 92,05 116,1 +0,1 23,8 29,6 37,5 47,2 58,8 73,4 93,0 118,0 +0,2 16,5 20,5 25,5 +0,2 12,5 11,4 14,4 17,9...
  • Page 13: Hsk-Clamping Unit Form B

    Product Information HSK-clamping unit form B 1.7.1 Dirmension E.M.= reference gauge = ejection hollow-shaft- taper spindle drawbar shaft lock screw SW max. Limit the stroke of drawbar shaft to H max. E.M. 10,5 10,5 16,5 ±0,1 12,5 15,8 max. 9,15 10,8 19,5 26,5...
  • Page 14: Order Number Hsk Form B

    Product Information 1.7.2 Order number HSK form B clamping unit for axial clamping unit without mounting tool medium transfer medium transfer; air is possible; without picture 95.600.008.3.6 95.601.111.3.1 95.600.007.3.6 95.600.016.3.6 95.601.112.3.1 95.600.004.3.6 95.600.083.3.2 95.601.113.3.1 95.600.001.3.6 95.600.015.3.6 95.601.114.3.1 95.600.002.3.6 95.601.115.2.1 95.600.003.3.6 95.601.116.2.1 95.600.009.3.6 95.601.117.2.1...
  • Page 15: Spindle Inside Contour Hsk Form B

    Product Information 1.7.4 Spindle inside contour HSK form B all around 0,05 0,05 Änderungen im Sinne des technischen Fortschrittes vorbehalten! 95.600.019.D.E / 2006-03...
  • Page 16 Product Information +0,05 11,9 15,9 17,9 19,9 24,9 31,9 -0,05 -0,003 -0,003 -0,004 -0,004 -0,005 -0,006 -0,007 +0,2 16,2 20,2 25,2 31,7 40,2 50,2 62,7 19,5 25,5 25,5 25,5 28,5 28,5 30,5 max. +0,3 16,5 20,5 25,5 12,5 22,5 26,5 41,6 +0,2 10,3...
  • Page 17: Hsk-Clamping Unit Form E

    Product Information HSK-clamping unit form E 1.8.1 Dimension E.M. = reference gauge = ejection hollow-shaft- spindle taper drawbar shaft lock screw SW max. Limit the stroke of drawbar shaft to H max. E.M. 10,5 10,5 ±0,1 max. 19,5 26,5 31,5 Änderungen im Sinne des technischen Fortschrittes vorbehalten! 95.600.019.D.E / 2006-03...
  • Page 18: Order Number Hsk Form E

    Product Information 1.8.2 Order number HSK form E clamping unit for clamping unit without mounting tool axial medium medium transfer; air is transfer possible; without picture 95.600.011.3.6 95.601.110.3.1 95.600.008.3.6 95.601.111.3.1 95.600.007.3.6 95.600.016.3.6 95.601.112.3.1 95.600.004.3.6 95.600.083.3.2 95.601.113.3.1 95.600.001.3.6 95.600.015.3.6 95.601.114.3.1 1.8.3 Draw bar HSK form E 0,02 0,02...
  • Page 19: Spindle Inside Contour Hsk Form E

    Product Information 1.8.4 Spindle inside contour HSK form E Änderungen im Sinne des technischen Fortschrittes vorbehalten! 95.600.019.D.E / 2006-03...
  • Page 20 Product Information -0,001 -0,001 -0,002 -0,003 -0,003 -0,003 -0,003 -0,004 -0,006 -0,007 0,85 13,5 16,5 20,5 25,5 22,5 26,5 41,6 +0,2 10,3 13,2 15,2 20,4 +0,1 10,6 14,6 +0,1 62,5 -0,2 25,5 ±0,1 18,5 js8 bei d +0,2 The dimensions in the clamping unit section are for spindle speeds up to 10000 rpm. For higher spindle speeds we recommend to reduce the tolerance of dimension d the runout.
  • Page 21: Hsk-Clamping Unit Form F

    Product Information HSK-clamping unit form F 1.9.1 Dimension E.M. = reference gauge = ejection hollow-shaft- taper spindle drawbar shaft lock screw SW max. Limit the stroke of drawbar shaft to H max. E.M. 10,5 10,5 ±0,1 max. 26,5 31,5 Änderungen im Sinne des technischen Fortschrittes vorbehalten! 95.600.019.D.E / 2006-03...
  • Page 22: Order Number Hsk Form F

    Product Information 1.9.2 Order number HSK form F clamping unit without clamping unit with seal; mounting tool medium transfer; air is without picture possible 95.600.016.3.6 95.600.007.3.6 95.601.112.3.1 95.600.083.3.2 95.600.004.3.6 95.601.113.3.1 95.600.015.3.6 95.600.001.3.6 95.601.114.3.1 1.9.3 Draw bar HSK form F 0,02 0,02 R0,2 O-Ring groove...
  • Page 23: Spindle Inside Contour Hsk Form F

    Product Information 1.9.4 Spindle inside contour HSK form F Änderungen im Sinne des technischen Fortschrittes vorbehalten! 95.600.019.D.E / 2006-03...
  • Page 24 Product Information -0,002 -0,003 -0,003 -0,004 -0,006 -0,007 20,5 25,5 +0,2 +0,2 26,5 41,6 +0,2 13,2 15,2 20,4 +0,1 10,6 14,6 +0,1 -0,2 ±0,1 js8 bei +0,2 The dimensions in the clamping unit section are for spindle speeds up to 10000 rpm. For higher spindle speeds we recommend to reduce the tolerance of dimension d the runout.
  • Page 25: Assembly

    Product Information Assembly Assembly tool for HSK clamping unit for easier assembly of the HSK gripper unit (not included with delivery of HSK clamping unit!) size order-no. 95.601.110.3.1 A32 / B40 / E32 95.601.111.3.1 A40 / B50 / E40 / F50 95.601.112.3.1 A50 / B63 / E50 / F63 95.601.113.3.1...
  • Page 26: Clamping Unit

    Product Information Clamping unit Clean spindle inside contour make sure that edges are properly rounded grease O-rings mount o-ring in the spindle push spacer into spindle and check for ease of movement mount o-ring on the drawbar Protective sleeve obtainable: HSK A 63: 95.601.169.4.1 grease area of contact METAFLUX-Paste 70-8508...
  • Page 27 Product Information alternatively: put the segments into the fixture; insert the complete unit; give the fixture a good push until the segments click in place grease clamping cone with mounting grease screw clamping cone (pre-assembled with seal, protective sleeve and lock screw) onto the drawbar shaft at maximum to the setting dimension;...
  • Page 28: Check After Approx. 100 Strokes

    Product Information 2.2.1 Check after approx. 100 strokes E.M. In unclamped position Check dimension gauge E.M. re-tighten through a clamped tool Änderungen im Sinne des technischen Fortschrittes vorbehalten! 95.600.019.D.E / 2006-03...
  • Page 29: Operation

    Product Information Operation No rotation without clamped tool! Do not insert tool into the spindle taper when rotating! The tool has to be inserted all the way to the plane surface of the clamping cone to prevent misclamping! Our recommendation for the concentricity tolerance concentricity tolerance for tool changing as well as the maximum force on the...
  • Page 30: Maintenance

    Product Information Maintenance Preventive maintenance schedule To guarantee the function of the power drawbar the following preventive maitenance schedule must be adhered to. Every week Check the packing ring in the clamping unit (visual check) Check the gripper, is it damaged or dirty, is it sufficient greased (visual check) ? Pay attention to: The regrease cycle depends on the loss of lubrication of the clamping unit.
  • Page 31: Wearing Part List

    Product Information Wearing part list 4.2.1 Grease for HSK-calmping unit name quantity order-no. METAFLUX-grease-paste Nr. 70-8508 4 g 0.929100.012 METAFLUX-moly-spray Nr. 70-82 400 ml 06.21001.010 KLÜBER-grease-paste ME 31-52 10 g 06.21001.014 KLÜBER-spray ALTEMP Q NB 50 400 ml 06.21001.015 * original lubrication and first equipment Note: take only grease of one company;...
  • Page 32: O-Rings And Lip Seal Parts

    Product Information 4.2.2 O-rings and lip seal parts clamping unit ring lip seal O-rings nominal size complete 95.600.011.3.6 0.926010.166 4,5 x 1,0 A32 / B40 / E32 95.600.008.3.6 95.601.246.4.1 0.926030.110 0.926010.205 0.926010.233 6 x 10 x 3 4,5 x 1,0 6,3 x 2,4 A40 / B50 / E40 95.600.007.3.6 95.601.271.4.1 0.926030.112 0.926010.044...
  • Page 33: Repair Clamping Unit Hsk B-E

    Product Information 4.2.3 Repair clamping unit HSK B-E If fashioning necessary, we have repair-clamping-units. Fashioning edge at d -0,3 nominal size clamping-unit HSK repair-clamping-unit HSK B-E1 complete complete 95.600.011.3.6 18,5 95.600.120.9.6 18,2 A32 / B40 / E32 95.600.008.3.6 95.600.121.9.6 29,7 A40 / B50 / E40 95.600.007.3.6 95.600.122.9.6...
  • Page 34 Product Information Fashioning receiver at d -0,3 -0,6 nominal size clamping-unit HSK repair- repair- clamping-unit clamping-unit HSK B-E 0,3 HSK B-E 0,6 complete complete complete 95.600.011.3.6 18,5 95.600.071.9.6 18,2 95.600.087.9.6 17,9 A32 / B40 / E32 95.600.008.3.6 95.600.072.9.6 29,7 95.600.088.9.6 29,4 A40 / B50 / E40 95.600.007.3.6...
  • Page 35: Exchange Of The Lip Seal

    Product Information Exchange of the lip seal For dismounting the lip seal it is not necessary to take away the ring. Only when the ring is damaged it must be exchanged. Take away the damaged lip seal with a hook or pliers ring lip seal Compress the lip ring and build in;...
  • Page 36: Trouble Shooting Hsk

    Product Information Trouble shooting HSK trouble reason tool is not pulled in correctly: gage dimension out of adjustment lock screw got loose wrong or faulty spindle-inside-contour wrong or faulty tool-inside-contour spring stack broken (travel not sufficient) wear of clamping unit tool feed not correct air blow off prevents tool from seating during tool change...

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