jakob OTT HSK B Product Information

Clamping unit

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ENGLISH
OTT-JAKOB
Spanntechnik GmbH
Industriestraße 3 – 7
D - 87663 Lengenwang
Clamping-Unit HSK B
95.600.054.D.E
+49 (0) 83 64 / 98 21 -0
+49 (0) 83 64 / 98 21 -10
info@ott-jakob.de
http://www.ott-jakob.de
2015-08
95.600.054.D.E / 2015-08

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  • Page 1 Clamping-Unit HSK B 95.600.054.D.E 2015-08 95.600.054.D.E / 2015-08 ENGLISH OTT-JAKOB +49 (0) 83 64 / 98 21 -0 Spanntechnik GmbH +49 (0) 83 64 / 98 21 -10 Industriestraße 3 – 7 info@ott-jakob.de D - 87663 Lengenwang http://www.ott-jakob.de...
  • Page 2: Table Of Contents

    Product Information Clamping-Unit HSK B Table of contents Product Description.....................4 Standard ........................4 Medium transfer......................5 Ceiling speed.........................6 Transferable torque......................6 Forces at the HSK-clamping unit...................7 1.5.1 Clamped position......................7 1.5.2 Unclamped position......................7 1.5.3 Diagram.........................8 1.5.4 Table..........................8 Dimension ........................9 1.6.1 Clamping Unit .......................9 1.6.2 Drawbar ........................10 1.6.3 Spindle inside contour HSK...
  • Page 3 Product Information Clamping-Unit HSK B Maintenance.......................25 Preventive maintenance schedule................25 Regrease clamping unit ....................26 Disassemble clamping unit HSK..................26 Exchange of the lip seal ....................27 Break of a gripper segment..................27 Wearing part list......................28 4.6.1 Grease for HSK-calmping unit..................28 4.6.2 O-rings and lip seal parts HSK B.................29 4.6.3 Repair-clamping-units HSK B-E...................30 Trouble shooting HSK....................32...
  • Page 4: Product Description

    Product Information Clamping-Unit HSK B Product Description Standard hollow shaft taper ISO / CD 12164-1; form features: central, axial coolant supply with • KSM-tube keyways at the taper end • application: machining centers, milling machines • hollow shaft taper DIN 69893-2; form features: decentralized coolant supply over the •...
  • Page 5: Medium Transfer

    Product Information Clamping-Unit HSK B Medium transfer without transfer axial transfer for open HSK-tool cleaning air for closed HSK-tool Subject to modification due to technical advance! 95.600.054.D.E / 2015-08...
  • Page 6: Ceiling Speed

    Product Information Clamping-Unit HSK B Ceiling speed nominal size 57294 45989 37336 27201 20897 15466 12561 8596 46787 33115 25535 19223 14698 11184 8560 80124 57279 45728 39367 32691 39170 31262 22967 Transferable torque nominal size transferable 1436 torque without keyways Subject to modification due to technical advance! 95.600.054.D.E / 2015-08...
  • Page 7: Forces At The Hsk-Clamping Unit

    Product Information Clamping-Unit HSK B Forces at the HSK-clamping unit 1.5.1 Clamped position 1.5.2 Unclamped position Subject to modification due to technical advance! 95.600.054.D.E / 2015-08...
  • Page 8: Diagram

    Product Information Clamping-Unit HSK B 1.5.3 Diagram F [kN] H [mm] 1.5.4 Table nominal size max. 2,15 14,2 22,1 36,4 10,3 14,4 max. 2,15 14,2 22,1 14,4 max. 2,15 max. 2,15 Subject to modification due to technical advance! 95.600.054.D.E / 2015-08...
  • Page 9: Dimension

    Product Information Clamping-Unit HSK B Dimension 1.6.1 Clamping Unit reference gauge E.M. ejection A spindle tool lock screw drawbar shaft not included in delivery volume clamping cone gripper spacer Limit the stroke of drawbar shaft to H max. max. form A form B form E 25 *...
  • Page 10: Drawbar

    Product Information Clamping-Unit HSK B 1.6.2 Drawbar 0,02 0,01 R0,2 Ra 0,4 Ra 0,4 Ra 1,6 R0,5 R0,5 form A form B form E 25 * form F 11,9 13,9 13,9 21,2 27,1 -0,1 10,2 14,2 16,2 16,2 24,2 30,4 max.
  • Page 11: Spindle Inside Contour Hsk Form A

    Product Information Clamping-Unit HSK B 1.6.3 Spindle inside contour HSK form A r tangent to b and d 0,05 Subject to modification due to technical advance! 95.600.054.D.E / 2015-08...
  • Page 12 Product Information Clamping-Unit HSK B 10,3 12,3 15,8 19,78 24,78 29,78 ±0,05 23,998 29,998 37,998 47,998 59,997 74,997 94,996 119,996 23,28 29,06 36,85 46,53 58,1 72,6 92,05 116,1 +0,1 23,8 29,6 37,5 47,2 58,8 73,4 93,0 118,0 +0,2 16,5 20,5 25,5 +0,2 12,5...
  • Page 13: Spindle Inside Contour Hsk Form B

    Product Information Clamping-Unit HSK B 1.6.4 Spindle inside contour HSK form B all around 0,05 0,05 Subject to modification due to technical advance! 95.600.054.D.E / 2015-08...
  • Page 14 Product Information Clamping-Unit HSK B +0,05 11,9 15,9 17,9 19,9 24,9 -0,05 -0,003 -0,003 -0,004 -0,004 -0,005 -0,006 +0,2 16,2 20,2 25,2 31,7 40,2 50,2 19,5 25,5 25,5 25,5 28,5 28,5 max . +0,3 16,5 20,5 25,5 22,5 26,5 41,6 +0,2 10,3 13,2...
  • Page 15: Spindle Inside Contour Hsk Form E

    Product Information Clamping-Unit HSK B 1.6.5 Spindle inside contour HSK form E Subject to modification due to technical advance! 95.600.054.D.E / 2015-08...
  • Page 16 Product Information Clamping-Unit HSK B -0,001 -0,001 -0,002 -0,003 -0,003 -0,003 -0,003 -0,004 -0,006 -0,007 0,85 13,5 16,5 20,5 25,5 22,5 26,5 41,6 +0,2 10,3 13,2 15,2 20,4 +0,1 10,6 14,6 +0,1 62,5 -0,2 25,5 ±0,1 18,5 js8 bei d +0,2 The dimensions in the clamping unit section are for spindle speeds up to 10000 rpm.
  • Page 17: Spindle Inside Contour Hsk Form F

    Product Information Clamping-Unit HSK B 1.6.6 Spindle inside contour HSK form F Subject to modification due to technical advance! 95.600.054.D.E / 2015-08...
  • Page 18 Product Information Clamping-Unit HSK B -0,002 -0,003 -0,003 -0,004 -0,006 -0,007 20,5 25,5 +0,2 +0,2 26,5 41,6 +0,2 13,2 15,2 20,4 +0,1 10,6 14,6 +0,1 -0,2 ±0,1 js8 bei +0,2 The dimensions in the clamping unit section are for spindle speeds up to 10000 rpm. For higher spindle speeds we recommend to reduce the tolerance of dimension d the runout.
  • Page 19: Order Number

    Product Information Clamping-Unit HSK B Order number form A form B form E form F clamping unit lock screw 95.600.038.3.6 95.600.271.4.1 95.600.113.3.6 95.600.121.4.1 95.600.034.3.6 95.600.122.4.1 95.600.035.3.6 95.101.597.5.1 95.600.033.2.6 95.601.475.4.1 95.600.036.2.6 95.103.636.5.1 95.600.037.2.6 95.103.636.5.1 95.600.182.1.6 95.600.101.4.1 95.600.205.1.6 95.600.372.4.1 * without transfer 1.7.1 Assembly tool for HSK clamping unit For easier assembly of the HSK gripper unit;...
  • Page 20: Assembly

    Product Information Clamping-Unit HSK B Assembly Clamping unit HSK B Clean spindle inside contour make sure that edges are properly rounded grease O-rings mount o-ring in the spindle only HSK A63 / B80 / E63: mount disc grease spacer with mounting grease push spacer into spindle and check for ease of movement mount o-ring on the drawbar...
  • Page 21 Product Information Clamping-Unit HSK B snap gripper segments in the spacer; ensure that the numbers match 6x / 7x alternatively (not at HSK A32 / A63): put the segments into the fixture; insert the complete unit; give the fixture a good push until the segments click in place grease clamping cone with mounting grease...
  • Page 22: Check After Aprox. 100 Tool Changes

    Product Information Clamping-Unit HSK B 2.1.1 Check after aprox. 100 tool changes In unclamped position: E.M. check dimension gauge E.M. re-tighten through a clamped tool Operation No rotation without clamped tool! Only use technically perfect tools! ATTENTION Do not insert tool into the spindle taper when rotating! The tool has to be inserted all the way to Important...
  • Page 23 Product Information Clamping-Unit HSK B Our recommendation for the concentricity tolerance concentricity tolerance for tool changing as well as the maximum force on the plane surface on the clamping cone is Important shown in the table below: standard size E 25 A 32 A 40 A 50...
  • Page 24 No corrosion after 2 hours 51360 section 2 Elastomer compatibility No change of the shore hardness and/or the elongation OTT-JAKOB applies FKM (VITON®) Nonferrous metal compatibility No corrosion on copper, brass and aluminum parts Glue residue after slow evaporation at Non sticky! No residue! Easily removable.
  • Page 25: Maintenance

    Product Information Clamping-Unit HSK B Maintenance Preventive maintenance schedule To guarantee the function of the power drawbar the following preventive maitenance schedule must be adhered to. Every week Check the lip seal in the clamping unit (visual check) Check the gripper if it is polluted or damaged; is it sufficient greased (visual check) ? Pay attention to: The regrease cycle depends on the loss of lubrication of the clamping unit.
  • Page 26: Regrease Clamping Unit

    Product Information Clamping-Unit HSK B Regrease clamping unit Note: take only grease of one company; do not mix the grease! Important Regrease in assembled condition option: with brush option: clamped without tool with spray If very dirty: take clamping unit out and clean. Then grease clamping unit and reassemble →...
  • Page 27: Exchange Of The Lip Seal

    Product Information Clamping-Unit HSK B Exchange of the lip seal For dismounting the lip seal it is not necessary to take away the ring. Take away the damaged lip seal with a hook or pliers ring lip seal Compress the lip ring and build in; look for the build in position press the seal with a blunt object against the lining...
  • Page 28: Wearing Part List

    Product Information Clamping-Unit HSK B Wearing part list 4.6.1 Grease for HSK-calmping unit name quantity order-no. METAFLUX-grease-paste Nr. 70-8508 4 g 0.929100.012 METAFLUX-moly-spray Nr. 70-82 400 ml 06.21001.010 KLÜBER-grease-paste ME 31-52 10 g 06.21001.014 KLÜBER-spray ALTEMP Q NB 50 400 ml 06.21001.015 * first equipment Note: take only grease of one company;...
  • Page 29: O-Rings And Lip Seal Parts Hsk B

    Product Information Clamping-Unit HSK B 4.6.2 O-rings and lip seal parts HSK B clamping unit HSK B lip seal O-rings nominal size complete 95.600.038.3.6 0.926010.166 4,5 x 1,0 A32 / B40 / 95.600.113.3.6 0.926030.110 0.926010.205 0.926010.233 6 x 10 x 3 4,5 x 1,0 6,3 x 2,4 A40 / B50 /...
  • Page 30: Repair-Clamping-Units Hsk B-E

    Product Information Clamping-Unit HSK B 4.6.3 Repair-clamping-units HSK B-E If fashioning necessary, we have repair-clamping-units. Fashioning edge at d -0,3 nominal size clamping unit HSK B repair-clamping-unit HSK B-E1 complete complete 95.600.038.3.6 18,5 95.600.120.9.6 18,2 E25 coolant 95.600.063.3.6 18,5 95.600.078.9.6 18,2 A32 / B40 / E32 95.600.113.3.6...
  • Page 31 Product Information Clamping-Unit HSK B Fashioning receiver at d -0,3 -0,6 nominal size clamping unit repair- repair- HSK B clamping unit clamping unit HSK B-E 0,3 HSK B-E 0,6 complete complete complete 95.600.038.3.6 18,5 95.600.071.9.6 18,2 95.600.087.9.6 17,9 E25 coolant 95.600.063.3.6 18,5 95.600.070.9.6...
  • Page 32: Trouble Shooting Hsk

    Product Information Clamping-Unit HSK B Trouble shooting HSK trouble reason tool is not pulled in correctly: gage dimension out of adjustment lock screw got loose wrong or faulty spindle-inside-contour wrong or faulty tool-inside-contour spring stack broken (travel not sufficient) clamping unit worn out tool feed not correct air blow off prevents tool from seating during tool change...

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