DUNIWAY Stockroom Terranova 907 Instruction Manual

Dual capacitance diaphragm gauge & convection-enhanced pirani control unit

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Terranova® 907
Dual Capacitance Diaphragm Gauge &
Convection-enhanced Pirani Control Unit
Instructions Manual
Revision - 0917NC
©2017 Duniway Stockroom Corporation
TELEPHONE:
650-969-8811
TOLL-FREE (US/Canada):
800-446-8811
FAX:
650-965-0764
EMAIL:
info@duniway.com
WEB:
www.duniway.com
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Summary of Contents for DUNIWAY Stockroom Terranova 907

  • Page 1 Terranova® 907 Dual Capacitance Diaphragm Gauge & Convection-enhanced Pirani Control Unit Instructions Manual Revision - 0917NC ©2017 Duniway Stockroom Corporation TELEPHONE: 650-969-8811 TOLL-FREE (US/Canada): 800-446-8811 FAX: 650-965-0764 EMAIL: info@duniway.com WEB: www.duniway.com 1 of 30...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SPECIFICATIONS ACCESSORIES 4 INTRODUCTION INSTALLATION OPERATION Self-Test Setup Mode Zero Adjustment Upper Range Pressure Adjustment Changing Pressure Gauge Curves Pascal Mode Restoring Default Values PRESSURE MEASUREMENT SET POINT OPERATION SERIAL COMMUNICATION ANALOG OUTPUT TROUBLESHOOTING CHANGING FUSES WARRANTY DECLARATION OF CONFORMITY APPENDIX 1.
  • Page 3: Specifications

    Specifications Operating Voltage Universal 100 V to 240 V AC @ 50 Hz to 60 Hz; 40 VA 100 V to 240 V DC Pressure Display 4 Red LEDs – 4 digits (NNNN) with pressure unit auto ranging Pressure Units Torr / mTorr (Default) mbar / µbar Pa / kPa...
  • Page 4: Accessories

    Accessories Included Instruction manual (Online) One power cord Two replacement fuses Two panel mount clips One unterminated male 15-pin D-sub connector Required HYB-275 Hybrid Granville-Phillips 275 Convectron® (Sold separately) (or equivalent) & capacitance diaphragm gauge cable (10 ft)* HYB-CEP Hybrid MKS / HPS Series 317 Convection- enhanced Pirani equivalent)
  • Page 5 Explosive Gases Do not use the Terranova® 907 to measure the pressure of combustible gas mixtures. Although the pressure gauge normally operates at low temperatures, it is possible that momentary transients or controller malfunction can raise the pressure gauge above the ignition temperature of combustible mixtures. This, in turn, can create an explosion which can damage equipment and / or injure personnel.
  • Page 6: Introduction

    Introduction The Terranova® 907 Dual Gauge Controller is designed to simultaneously operate both a Granville-Phillips 275 Convectron® gauge, MKS / HPS Series 317 convection-enhanced Pirani gauge, or equivalent pressure gauge and a capacitance diaphragm gauge such as the MKS 722B Baratron®...
  • Page 7 Connecting the Pressure Gauge The Terranova® 907 has a female 9-pin D-sub port located on the back of the control unit labeled SENSOR(S) to connect the pressure gauge cable (see Figure 2). A special hybrid cable is required to simultaneously connect both the convection-enhanced Pirani and capacitance diaphragm gauge to the control unit.
  • Page 8: Operation

    Operation Self-Test The Terranova® 907 will perform a self-test at power ON. The self-test cycle is initiated by a BEEP sound followed by: 1. All pressure unit LEDs become illuminated 2. All function indicator LEDs become illuminated 3. All numeric display indicators become illuminated 4.
  • Page 9 5. Press the SELECT button a fifth time to set or adjust the full-scale range of the capacitance diaphragm gauge. Use the RAISE or LOWER button to select the proper CDG RANGE value shown on the display. Default full-scale range is 1.00 Torr.
  • Page 10: Zero Adjustment

    Zero Adjustment Zero adjustment is recommended when installing a new pressure gauge or to restore pressure output accuracy. The Terranova® 907 can be either zero adjusted or set to a specific low- pressure value via the GAUGE ZERO value. Zero adjustment should be conducted before the atmospheric pressure adjustment.
  • Page 11: Upper Range Pressure Adjustment

    Upper Range Pressure Adjustment Convection-enhanced Pirani Gauge Atmospheric pressure adjustment is recommended when installing a new pressure gauge or to restore pressure output accuracy. The Terranova® 907 can be set to either local atmospheric pressure – 760 Torr (1013 mbar) at sea level – or a specific high-pressure value via the CALIB / CONV ATM pressure value.
  • Page 12: Changing Pressure Gauge Curves

    Changing Pressure Gauge Curves The Terranova® 907 is able to output pressure readings based on the pressure curve of either the Granville-Phillips 275 Convectron® gauge (i.e. 275) and equivalent sensors or the MKS / HPS Series 317 (i.e. CEP) sensor. The default pressure gauge curve is CEP. To change pressure gauge curves: 1.
  • Page 13: Restoring Default Values

    Restoring Default Values Restoring default parameters provides a starting point for control unit re-adjustment in the event pressure measurements become unreliable. To restore Terranova® 907 default parameters: 1. Remove power from the control unit 2. Simultaneously depress the RAISE and LOWER buttons while restoring power to the control unit 3.
  • Page 14: Set Point Operation

    Step Range 5 Torr greater than 100 Torr 0.5 Torr 10 Torr to 100 Torr 0.05 Torr 5 Torr to 10 Torr 0.02 Torr 1 Torr to 5 Torr 1 mTorr 100 mTorr to 1000 mTorr 0.1 mTorr less than 100 mTorr Capacitance Diaphragm Gauge Appendix 3 shows pressure...
  • Page 15 Convection-enhanced Pirani Gauge Terranova® 907 set point pressure display resolution is as follows: Step Range 5 Torr greater than 100 Torr 0.5 Torr 10 Torr to 100 Torr 0.05 Torr 5 Torr to 10 Torr 0.02 Torr 1 Torr to 5 Torr 1 mTorr less than 1000 mTorr Display resolution steps are converted from torr to millibar or Pascal units.
  • Page 16: Serial Communication

    Function Output Description SET POINT 1 Relay Normally closed (NC) See Set Point Operation SET POINT 1 Relay Common See Set Point Operation SET POINT 1 Relay Normally open (NO) See Set Point Operation SET POINT 2 Relay Normally closed (NC) See Set Point Operation SET POINT 2 Relay Common...
  • Page 17 Figure 4. Terranova® 907 RS-232 pin configuration The Terranova® 907 outputs pressure values in the following scientific notation format AeB, XeY in which A and X are the significand and B and Y are the exponent. When character p is transmitted to the unit, A and B values correspond to the convection-enhanced Pirani gauge and X and Y values correspond to the capacitance diaphragm gauge.
  • Page 18: Analog Output

    Examples CDG pressure: 2.340 Torr 275 / CEP pressure: Output: 2.340e+0, HI CDG pressure: 275 / CEP pressure: Output: OFF, HI SET POINT 1 is assigned to 275 / CEP (Relay ON) SET POINT 1 HI pressure: 60 mTorr SET POINT 1 LO pressure: 57 mTorr Output: 60.0e-3, 57.0e-3, 1, PIR...
  • Page 19: Troubleshooting

    1 kΩ source impedance for analog output Troubleshooting Problem Possible Cause Diagnostic Restart unit; if restart fails, Unit fails Self-Test contact Duniway Stockroom Fuse(s) repeatedly Incorrect AC input Verify AC voltage; if unit fails, burn out voltage contact Duniway Stockroom...
  • Page 20 Error Code Description ER01 Operation not allowed ER02 Parameter at limit ER03 Timeout during Setup Mode ER11 275 / CEP zero adjustment not allowed ER12 275 / CEP ATM adjustment not allowed ER21 CDG zero adjustment not allowed ER22 CDG ATM adjustment not allowed Pressure Gauge The Granville-Phillips 275 Convectron®...
  • Page 21 – output voltage range is approximately 14.5 V to 15.5 V for both positive and negative polarity. If zero or low voltage is present, user should remove power from the Terranova® 907 and allow the control unit to cool. If the cooling period does not resolve the issue, contact Duniway Stockroom. TELEPHONE: 650-969-8811...
  • Page 22: Changing Fuses

    Changing Fuses The Terranova® 907 contains two Type F, regular (or slow-blow) 1 A fuses. As shown in Figure 7, both fuses are held in the fuse assembly located on the back panel of the unit. Figure 7. Terranova® 907 power module To change fuses: 1.
  • Page 23: Warranty

    Warranty Duniway Stockroom Corporation (“DSC”) warrants all Terranova® products to be free of defects in material and workmanship for a period of one year from the date of shipment. At our option, we will repair or replace products which prove to be defective during the warranty period.
  • Page 24: Declaration Of Conformity

    Declaration of Conformity Duniway Stockroom Corp. declares under its sole responsibility that the following product Terranova® 907 Dual Hybrid Gauge Controller which displays the CE mark to which this declaration relates is in conformity with the following standards or normal documents:...
  • Page 25: Appendix 1. Terranova® 907 Compatible Pressure Gauges

    Appendix 1. Terranova® 907 compatible pressure gauges Convection-enhanced Pirani Gauge Part No. Description Fitting* GP275-071 Granville-Phillips 275 Convectron® gauge 1/8” Male NPT CVT-275-101 Duniway Convection-enhanced Pirani gauge ¼” Female VCR CVT-275-133 Duniway Convection-enhanced Pirani gauge 1/8” Male NPT CVT-275-KF25 Duniway Convection-enhanced Pirani gauge KF25 CVT-275-VCR-4 Duniway Convection-enhanced Pirani gauge...
  • Page 26: Appendix 2. Gauge Cable Diagrams

    Appendix 2. Gauge Cable Diagrams Figure 1. Terranova® 907 to MKS Baratron® 15-pin D-sub Figure 2. Terranova® 907 to MKS Baratron® 15-pin D-sub connector & Granville-Phillips 275 Convectron® cable connector & MKS / HPS Series 317 cable configuration configuration TELEPHONE: 650-969-8811 TOLL-FREE (US/Canada): 800-446-8811...
  • Page 27: Appendix 3. Full Scale Range Options

    Appendix 3. Full Scale Range Options Full Scale Display Format [Torr/mBar]* Full Scale Display Format [Pa]* Torr mBar Upper Range Lower Range Pascal Upper Range Lower Range 1 x 10 1.33 x 10 NNNN 1.33 x 10 NNNN [kPa] N.N [kPa] 5000 6650 NNNN...
  • Page 28: Appendix 4. Corrected Pressure Values For Various Gases

    Appendix 4. Corrected Pressure Values for Various Gases Indicated Pressure [Torr] True Pressure [Torr] Deuterium Freon-12 Freon-22 Methane Oxygen 1 x 10 1 x 10 1 x 10 1 x 10 1 x 10 1 x 10 1 x 10 2 x 10 1 x 10 1 x 10...
  • Page 29: Appendix 5. Notes On Terranova® Set Point Relays

    Appendix 5. Notes on Terranova® Set Point Relays Figure 1. Heavy Duty Type AZ5 relay voltage-current relationship The Heavy Duty Type AZ5 relay is used in the Terranova® 907 to control external functions. As shown in Figure 1, maximum current varies from 2 A at 30 V DC (60 V AC) to 0.4 A at 150 V DC (300 V AC) for resistive loads.
  • Page 30 Figure 2. Example of a “snubber” circuit To calculate the appropriate capacitor C in microfarads [µF] and resistor R in ohms [Ω] to use in the “snubber” circuit, Paktron Capacitors’ Quencharc® technical note suggests the following empirical equations �� �� = (1), and ��...

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