Lucent Technologies Lineage 2000 ECS-12U Product Manual
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Lucent Technologies Lineage 2000 ECS-12U Product Manual

Lucent Technologies Lineage 2000 ECS-12U Product Manual

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Product Manual
J85501E-2
Select Code 167-790-056
Comcode 107098832
Issue 3
July 1998
©1998 Lucent Technologies
All Rights Reserved
Printed in U.S.A.
Notice:
Every effort was made to ensure that the information in this
document was complete and accurate at the time of printing.
However, information is subject to change.
Lucent Technologies
Lineage
ECS-12U Controller
®
2000

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Summary of Contents for Lucent Technologies Lineage 2000 ECS-12U

  • Page 1 2000 ECS-12U Controller Notice: Every effort was made to ensure that the information in this document was complete and accurate at the time of printing. However, information is subject to change. ©1998 Lucent Technologies All Rights Reserved Printed in U.S.A.

  • Page 3: Table Of Contents

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Table of Contents 1 Introduction General Information 1 - 1 Customer Training 1 - 4 Customer Service 1 - 4 Technical Support 1 - 4 Product Repair and Return 1 - 4...
  • Page 4 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Datalogger Board 2 - 19 Rectifier Adapter Board 2 - 19 Circuit Options 2 - 20 Order Wire Board 2 - 20 Shunt Isolator Circuit 2 - 20 Mixed Types of Rectifiers in One Plant...
  • Page 5 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Test Equipment 5 - 1 Meter Calibration 5 - 2 Battery on Discharge Alarm Test 5 - 2 Float and Equalize Control Test 5 - 3 High Voltage Shutdown and Restart Test...
  • Page 6 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 List of Figures ® Figure 1-1: Lineage 2000 ECS-12U Controller 1 - 2 Figure 1-2: Typical ECS Controller Application 1 - 3 Figure 2-1: Front View of ECS-12U Controller (Door Shown in Full Open Position)
  • Page 7 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Figure 4-13: Shunt Isolator Circuit 4 - 20 Figure 4-14: Typical Alarm Application Schematic 4 - 28 Figure 4-15: Typical Alarm Wiring Examples 4 - 29 Figure 4-16: Rectifier Multiplexing Circuit Pack...
  • Page 8 Table 4-A: Default Factory Settings for Circuit Boards 4 - 2 Table 4-B: SW109 DIP Switch Settings 4 - 11 Table 4-C: Non-Lucent Technologies Rectifier Control Signals 4 - 16 Table 4-D: External Connections Required to Establish a Communication Link Over the...
  • Page 9 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 2 - List of Tables Issue 3 July 1998...

  • Page 10: Introduction

    Lucent Technologies battery plants such as the 302 series or the 326 series. It can also be used to replace older technology controllers in other vendors' battery plants.

  • Page 11: Figure 1-1: Lineage ® 2000 Ecs-12U Controller

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Lu c e nt Te c h no lo g ie s ® Figure 1-1: Lineage 2000 ECS-12U Controller 1 - 2 Introduction Issue 3 July 1998...

  • Page 12: Figure 1-2: Typical Ecs Controller Application

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Lucent Technolog Figure 1-2: Typical ECS Controller Application Issue 3 July 1998 Introduction 1 - 3...

  • Page 13: Customer Training

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Customer Lucent Technologies offers customer training on this and other power products. For information call 1-972-284-2163. This Training number is answered from 8:00 a.m. until 4:30 p.m., Central Time Zone (Zone 6), Monday through Friday.

  • Page 14: Product Description

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Product Description Overview The ECS-12U Controller consists of a chassis equipped with two slide-out trays. The upper tray is equipped with a standard analog control unit, the 113B, which consists of two circuit boards, the control board (CP1) and the display board (CP4).

  • Page 15: Figure 2-1: Front View Of Ecs-12U Controller (Door Shown In Full Open Position)

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Microprocessor Controller Board (CP2) Datalogger Board (CP3) Control Unit (113B) Multiplexer Board (BCC1) (behind main controller shelf) Rectifier Adapter Board (RAB) Order Wire Board (248A) Rectifier Interface Shunt Isolator Board (AKC1B) Board (RIB)

  • Page 16: Figure 2-2: Ecs-12U Controller Block Diagram

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 248A Order Wire Order Wire Board Display Board Misc. Control Inputs Alarm Outputs Control Microprocessor Datalogger Board Board Board 113B Misc. Alarm Inputs Control Unit Backplane (Upper) Multiplexing Board CP5 Fuse Board or...

  • Page 17: Basic Controller

    Figure 2-3: Detail of 113B Control Unit Display Panel Basic The basic ECS-12U controller monitors and controls any combination of up to twelve Lucent Technologies switchmode Controller (SR) or ferroresonant rectifiers and provides a single interface point for power alarm and status reporting. Equipped with a...

  • Page 18: Rectifier Sense Leads

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 When the controller loses power, it also loses the ability to IMPORTANT detect alarm conditions in the plant. To prevent the danger of unreported alarms, Power Major and Power Minor alarms are automatically issued when the controller is powered down.
  • Page 19 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 The de-energized or alarm state of the relay is its normal state, i.e., a closure exists between the “C” and “R” poles and an open exists between the “O” and “R” poles.

  • Page 20: Selective High Voltage Shutdown

    If the rectifiers have load sharing, the HV shutdown may operate differently. In the Lucent Technologies SR series, if a single rectifier fails, its output current will try to increase and the HV signal will shut down only that rectifier. If the entire bus goes...
  • Page 21 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 high, the rectifiers will still share current equally and shutdown may not occur unless the bus voltage reaches the backup high voltage shutdown. Do not use the load share option for a single rectifier.

  • Page 22: Automatic Rectifier Restart

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 The available threshold settings correspond with the range of float and equalize voltages that might be encountered in nominal 24V and 48V applications. A listing of the actual settings appears both in Figure 4-5 and on a label on the controller itself.

  • Page 23: Rectifier Fail Alarm

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 should be disabled only for batteryless plants equipped with only one rectifier. In such an application, the controller loses power if the rectifier is shut down and, in the process, issues a restart.

  • Page 24: Major And Minor Fuse Alarms

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Lucent Technologies J874 series three-phase ferroresonant rectifiers connected, a phase alarm is treated as an ac fail. The J874 series does not provide an ACF alarm for total loss of ac. For J85503 or J85603 series rectifiers, a phase fail provides both an RFA and ACF, and total loss of ac generates only an ACF alarm.
  • Page 25 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Minor Fuse Alarm (MNF) Rectifier Fail (RFA) AC Fail (ACF) Equalize On (EQ) Microprocessor Alarm (µP) Datalogger Alarm (DLA) Red LEDs indicate the following Power Major alarms: Battery on Discharge (BD) Major Fuse Alarm (MJF) When no alarms are present and the controller is powered, the green NORM LED lights to indicate normal operation.

  • Page 26: Front Panel Test Jacks

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 A shunt isolator circuit is required in applications where the plant shunt is located in the distribution power bus (hot lead) or if the shunt size is not compatible with the controller (see Section 4, “Shunt Isolator Circuit”).
  • Page 27 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 The TR signal input to the controller may also be used for other on/off control of rectifiers by an external control device. (See ECS Controller Options Product Manual, Select Code 167-790-109.) ®...

  • Page 28: Fuse Board

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 will enable an automatic equalize function. Note that this control method is overridden when equalize is hardware disabled. Microprocessor Control: The microprocessor board (CP2) is equipped with a variety of software features for float/equalize control.

  • Page 29: Figure 2-4: Fuse Board Fuse Designations And Functions

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 1 1/3 A 1 1/3 A REGULATION FUSES MINOR MAJOR CONTROLLER FUSES MAJOR LOAD FUSES REGULATION FUSES SPARE FUSES 1 1/3 A 0-5 A FUSE DESIGNATIONS FUSE DESIGNATIONS REG LEAD RECTIFIER 1...

  • Page 30: Major And Minor Fuse Alarms

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Power and Sense Figure 2-4 shows the fuse designations on the fuse board. The Voltage Fusing fuse board has 18 fuses to distribute power and sense voltages: • F1-F12 provide battery sense voltage to the regulation leads of the rectifiers.

  • Page 31: Contactor

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Spare Fuses The fuse board may also provide holders for three spare fuses. These fuses are labeled F22, F23, and F24. The holders come equipped from the factory with 1-1/3 ampere-rated fuses. These may be replaced with any ampere-rating fuses the customer prefers for a particular application.

  • Page 32: Controller Options

    Board basic ECS-12U controller to permit non-Lineage 2000 rectifiers, whether manufactured by Lucent Technologies or not, to be used in any combination in the battery plant. This permits the user to obtain the latest technology features of the ECS controller in a variety of battery plants. The bottom RAB is associated with rectifiers 1-6.

  • Page 33: Circuit Options

    One Plant with each requiring different cable types. Cables for each rectifier type are available; however, cables for rectifiers other than those made by Lucent Technologies will require termination to either a screw or wire wrap terminal at the ®...

  • Page 34: Controller Specifications

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 the RIB and the rectifier adapter board (RAB). See “Rectifier Adapter Board (RAB)” in this section. Controller Table 2-A: ECS-12U Controller Electrical Specifications Specifications 47.0 - 58.5 volts dc (48 volts dc nominal) Float Voltage 23.5 - 29.0 volts dc (24 volts dc nominal)

  • Page 35: Table 2-B: Battery Plant Alarm Voltage Ranges

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Table 2-B: Battery Plant Alarm Voltage Ranges 48-volt Plant Range Accuracy High Voltage Shutdown +/-0.5V Thresholds (adjustable 49.0V to 60.0V in 0.5V increments) Equalize High Voltage Shutdown Thresholds +/-0.5V 51.0V to 60.0V (adjustable in 0.5V...

  • Page 36: Ordering

    Table 3-A: ECS-12U Controller Ordering Information Description List ECS-12U Controller for -48 volt plants. Provides ® interface to 12 Lucent Technologies Lineage 2000 rectifiers. ECS-12U Controller for +24 volt plants. Provides ® interface to 12 Lucent Technologies Lineage 2000 rectifiers.
  • Page 37 Optional Rectifier Adapter Board (RAB) to ® interface up to six non-Lineage rectifiers (Lucent Technologies or non-Lucent Technologies). Note: A maximum of two RABs can be installed with each controller. Optional 248A Order Wire Board and mounting hardware when the controller will be monitored over the FT-Series G embedded maintenance system.

  • Page 38: Rectifier Interface Cables

    (J85502 series) Control cable required to connect one non-Lucent Technologies rectifier or one H285-226, L45 Lucent Technologies rectifier not listed on this table. Control cable required to connect one Lucent Technologies rectifier J87434 or J87435 H285-226, L46...

  • Page 39: Documentation

    Control cable required to connect one Lucent Technologies 150-ampere switchmode H285-226, L56 rectifier Documentation This document (Lucent Technologies Select Code 167-790-056) is part of a set of documents developed to assist engineering and installers. The following documents are provided with each controller: Document No.

  • Page 40: Installation And Setup

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Installation and Setup Introduction This section covers the installation and setup procedures for all configurations of the ECS-12U controller. Follow all the applicable steps in the following sections in the order they are presented.

  • Page 41: Table 4-A: Default Factory Settings For Circuit Boards

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 must be returned to the factory due to damage, reuse the crate and packing material. Check the contents against the shipping bill for completeness. • Assembled ECS-12U Controller (J85501E-2) • Self-tapping mounting screws (#12-24 size) •...

  • Page 42: Frame Mounting

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Jumper straps are located on the upper tray backplane, and a combination of jumper straps and DIP switches are located on the 113B control unit and the rectifier interface board (RIB). These jumpers and switches must be set properly before powering the controller.

  • Page 43: Hardware Setup

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 en t hn olo Luce nt Tech nolo gies Figure 4-2: 23-inch Frame Mounting (List BA) Connection to To ensure that the ECS-12U controller is grounded to the Frame Ground framework, use the lockwasher provided with the #12-24 self-tapping mounting screws.

  • Page 44: Voltage Selection

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Voltage Selection As shown in Figure 4-3, there are four jumpers for voltage selection. Verify that all of the jumpers are in the correct positions. DIP switches SW101, SW102, and SW103 on the 113B, and S1and S2 on the RIB, must be set to the proper plant voltage.

  • Page 45: Figure 4-4: 113B Jumper And Switch Locations

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 J101 P113 P105 P106 SW104 P108 SW107 TB104 TB103 TB102 TB101 P104 Figure 4-4: 113B Jumper and Switch Locations 4 - 6 Installation and Setup Issue 3 July 1998...

  • Page 46: Figure 4-5: Cp1 Dip Switch Settings

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 CP1 DIP SWITCH SETTINGS SWITCH POSITION AMPERES SWITCH POSITION (0=OPEN, 1=CLOSED) SW 109– METER SHUNT SW 101– SW 102– SW 103– –6 HV/EQ HV/FL –1 –2 –3 –4 –5 –6 –1 –2 –3...

  • Page 47: Figure 4-6: Rectifier Interface Board (Rib) Layout And Switch Locations

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Figure 4-6: Rectifier Interface Board (RIB) Layout and Switch Locations EAT1 DIP SWITCH SETTINGS SWITCH NOTE: POSITION OFF=OPEN 1 THRU 10 ON=CLOSED S3 - SWITCH POSITION UPPER EAT 1 10 11 12 RECTIFIER PORT NO.
  • Page 48 If the jumper is removed or misplaced, equalize is DISABLED. Not all Lucent Technologies rectifiers are equipped with the equalize feature. Use equalize only if all the rectifiers have the equalize feature.
  • Page 49 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 The following Lucent Technologies rectifiers have equalize: 24 and 48 volt, 125 amp, J85502C 48 volt, 400 amp, J85503C-2 24 volt, 100 amp, SR 364B series 48 volt, 50 amp, SR 364A2 series Use of equalize is not recommended for sealed cells.

  • Page 50: Battery On Discharge Threshold

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 decimal position (DEC); for currents over 999A, place the jumper or slide switch to the no-decimal position (NO DEC). The controller will only work with the shunt sizes listed in Table 4-B. In battery plants with other shunt sizes, replace the shunt or use an AKC1B circuit pack.
  • Page 51 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 shutdown levels are approximately 1.0 volt above operating voltage for nominal 48-volt plants or approximately 0.5 volt above operating voltage for nominal 24-volt plants. The actual operating voltages in float and equalize modes are determined by the battery manufacturer's recommendations and by any restrictions imposed by the load equipment.

  • Page 52: Optional Rectifier Adapter Board (Rab)

    Board (RAB) rectifiers either manufactured by Lucent Technologies or manufactured for Lucent Technologies to a J or KS specification. The RAB also enables the use of non-Lucent Technologies rectifiers. DIP switches S1 through S6 on the RAB...

  • Page 53: Figure 4-9: Rectifier Adapter Board (Rab) Layout And Switch Locations

    The RAB is required for all non-Lineage rectifiers, Lucent Technologies or non-Lucent Technologies. In plants with any Lucent Technologies J874 series ferroresonant rectifiers connected, a phase alarm is treated as an AC Fail. The J874 series does not provide an AC Fail alarm for total loss of ac.

  • Page 54: Figure 4-10: Rab Dip Switch Settings

    TO THIS POINT ON=CLOSED Figure 4-10: RAB DIP Switch Settings W-BL R– BL-W W-BR BR-W HVRO TRHO RFAO BL-R MANO R-BL ACFO Figure 4-11: Control Cable for Non-Lucent Technologies Rectifier Connection Issue 3 July 1998 Installation and Setup 4 - 15...

  • Page 55: Table 4-C: Non-Lucent Technologies Rectifier

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Table 4-C: Non-Lucent Technologies Rectifier Control Signals Signal Signal Description Designation Positive voltage from point of regulation Negative voltage from point of regulation Restart, Restart Return: An isolated contact closure that is sent from the controller to the...

  • Page 56: Optional 248A Order Wire Board

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 E6-TO DISCHARGE BATTERY VIA WIRE KIT 846832343 TO J203 ON CP2 OF ECS CONTROLLER VIA TELEPHONE CORD (106595684) E5 - TO GROUND VIA WIRE KIT 846832343 P13 - ORDER WIRE SIGNAL LEADS...

  • Page 57: Shunt Isolator Circuit

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Table 4-D: External Connections Required to Establish a Communication Link Over the FT-Series G Embedded Telemetry System SD-7C441-01 Repeater Repeater Terminal T-96654-32 T-96654-37 T-96653-32 Connection For Site Fig. Note Fig. Note Fig. Note Fig.
  • Page 58 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 originating bay framework. Refer to wiring drawing T-82603-31, Figure H19. When the P716 and P1 plugs of the 847270022 wire set are connected, the green LEDs of the AKC1B should activate, indicating proper input power polarity to the AKC1B. If the red LED activates, polarity into P1-1 and P1-2 has been reversed.

  • Page 59: Figure 4-13: Shunt Isolator Circuit

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 the switch settings in Tables 4-G and 4-H. Use the following procedure to reset R48 and R29. 1. With sensing inputs J1-4 and J1-5 either open or shorted together, verify that the output at J1-7 and J1-8 reads 0.0X mV (X can be from 1 to 5).

  • Page 60: Table 4-E: Lvd/Fuse Board Terminal Block Pin Assignments

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Low Voltage The LVD Fuse board furnished with List 3 provides both Disconnect controller power fusing and the low-voltage battery Threshold disconnect/reconnect function. The latter is an optional feature. (Optional) If the plant is not equipped with a LVD contactor as part of the plant distribution, the disconnect feature of the LVD/Fuse board is not relevant.

  • Page 61: Wiring

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Wiring Basic Controller The installer wiring associated with the basic controller is connected to four removable terminal blocks on the 113B. The types of signals on these terminal blocks fall into four categories: •...
  • Page 62 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 schematically in Figure 4-14. Note that the resistor value for OS is 1000 ohms and the values for RMN and RMJ are 4640 ohms. Control Inputs: The control inputs from an external equalize timer panel (TEQ, TFL and TF/ER) must be connected to isolated contacts with a common return (TF/ER).

  • Page 63: Table 4-F: Cp1 Terminal Block Pin Assignments

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 from the control unit for this step, if desired. Note that the terminal blocks are each polarized differently and are not interchangeable. 8. Slide the drawer in and out to ensure that the amount of cable slack is adequate.
  • Page 64 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Table 4-F: CP1 Terminal Block Pin Assignments for 113B Control Unit Designation Definition Number Battery on Discharge External, alarm causes TB102-3 BDEO open TB102-4 HVEC High Voltage External, alarm causes closure TB102-5...

  • Page 65: Plant Alarms

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Table 4-F: CP1 Terminal Block Pin Assignments for 113B Control Unit Designation Definition Number TB104-4 PMJEC Power Major External, alarm causes closure TB104-5 PMJER Power Major External, return TB104-6 PMJEO Power Major External, alarm causes open...

  • Page 66: Table 4-H: Akc1B Shunt Isolator Circuit Pack Shunt Current Programming Table

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Table 4-H: AKC1B Shunt Isolator Circuit Pack Shunt Current Programming Table Shunt ECS CP1, AKC1B, SW2 CP2, Current SW109 SW202 Rating (Amps) 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 2 3 4...

  • Page 67: Figure 4-14: Typical Alarm Application Schematic

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 TB101 Battery Disconnect Alarm -48V 1K Ohm Return Bulk Ringer Minor Alarm -48V 4.64K Ohm Major Alarm -48V 4.64K Ohm Return 113B Control Unit RMN and RMJ are general purpose alarm inputs that can be used for auxiliary equipment.

  • Page 68: Figure 4-15: Typical Alarm Wiring Examples

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Office TB101 TB103 TB102 Alarm System PMNVC ACFEC PMNVR ACFER PMNVO ACFEO (Lamp Lights on Alarm) (A) AC Fail Paralleled with Power Minor Visual Alarm for Closure-on-Alarm Type System TB101 TB104 TB102...

  • Page 69: External Wiring

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 External Wiring The ECS-12U Controller may provide false alarms if NOTE rectifier interface cables are connected to the controller and are not connected to the respective rectifiers. ® Microprocessor See Product Manual 167-790-109, Lineage...

  • Page 70: Figure 4-16: Rectifier Multiplexing Circuit Pack

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 3. Unplug the remaining ribbon cable connections to the board, noting the location of each so that they can be reconnected later. 4. The multiplexing board is mounted to the chassis by five screws.
  • Page 71 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 4 - 32 Installation and Setup Issue 3 July 1998...

  • Page 72: Acceptance Testing

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Acceptance Testing Test Procedures The ECS-12U controller is tested as a unit and as a part of a battery plant system in the factory. This section of the manual is provided for those users who wish to repeat some of those test procedures as part of the installation and turn-up process.

  • Page 73: Battery On Discharge Alarm Test

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Unless otherwise indicated in the test procedures, at least one NOTE rectifier must be on line in batteryless plants. Meter Calibration The controller voltmeter has an accuracy of 0.05% and a resolution of 1 digit. To verify the calibration of the voltmeter, an external meter with better than 0.05% accuracy is needed.

  • Page 74: Float And Equalize Control Test

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Recheck the SW103 setting, raise the plant voltage back to normal, and repeat Step 5 by adjusting the rectifier voltage down slowly. Refer to the rectifier product manual for voltage adjustment procedures.

  • Page 75: High Voltage Shutdown And Restart Test

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 3. Momentarily short together pins 2 and 6 on TB101 on CP1 with a piece of wire. This simulates an equalize initiation signal from an external timer panel. Verify that the equalize LED lights and the rectifiers change to equalize mode.
  • Page 76 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 not still available to maintain the load, the red BD LED may also light. 7. Within ten (10) seconds of rectifier shutdown, the controller should automatically restart all rectifiers. The RFA LED should extinguish and the NORM LED should come on.
  • Page 77 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 12. Verify that only the NORM LED is lit on the controller. Reset the restart timer in the controller by pressing switch SW107, shown on Figure 4-4. This will prevent the controller from ignoring any HV shutdown that might occur in the next ten minutes.

  • Page 78: Fuse Alarm Test

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 PMNE, PMNV, PMN, MNF 2. Remove the paper clip. The alarms should retire and the MNF LED extinguish. The PMN and MNF alarms in the terminal block should clear. 3. Repeat Steps 1 and 2 for all minor fuses on the front panel.
  • Page 79 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Remote On/Off 1. Attach one end of a piece of wire to Discharge Ground (TR Signal) Test (DG) on pin 1 of TB101 on CP1. This wire will be used to ground the TR input signals to simulate a Rectifier Sequence Controller or other remote on/off device for controlling rectifiers.
  • Page 80 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 4. Disconnect the lead from the resistor, and note that the alarms retire and the NORM LED turns on. 5. Remove the resistor from TB101 pin 4, and connect it to the Ringer Minor Alarm input (RMN) on pin 5 of TB101.
  • Page 81 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 • The LVD contactor closes. • The LVD OPEN LED on the front of the CP5 card retires. • The MNF LED of the ECS-12U retires. • Alarm contacts TB102/10-11 on CP1 of the ECS-12U open.

  • Page 82: Operation

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Operation Front Panel The front panel switches and indicators provide the only operator interaction in a basic controller which is functioning Switches and normally. In the event of a controller malfunction, refer to Indicators Section 7, Troubleshooting.
  • Page 83 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 6. MJF indicator Red LED, when lit, indicates an overcurrent protector on a critical circuit has operated. Such protectors include load circuit breakers/fuses, some controller fuses, and may also include auxiliary devices such as battery disconnects.
  • Page 84 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 13. V+ and V- jacks Test jacks are available for monitoring the plant charge bus voltage with an external meter. 14. Local terminal port Opening in the front panel reserved for the local terminal port on the CP2 microprocessor board.

  • Page 85: Figure 6-1: Front Panel Location Of Controls

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 SEE ENLARGED BELOW OUTPUT VOLTS FLOAT LINEAGE 2000 ECS-12U AMPS Lucent Technologies NORM 1 1/3 A 1 1/3 A & CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE AND SHOCK REPLACE ONLY WITH SAME TYPE AND RATINGS OF FUSE SERIAL NO.

  • Page 86: Troubleshooting

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Troubleshooting Flowcharts This section contains five flowcharts for the purpose of troubleshooting the ECS-12U Controller, verifying controller alarms, and meter calibration. The flowcharts are listed below. Office Alarms Received 113B Control Unit Has Lost Power...

  • Page 87: Figure 7-1: Office Alarms Received

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 A. OFFICE ALARMS RECEIVED SHEET 1 OF 1 1. CHECK CONTROLLER FRONT PANEL LEADS 2. DO LEDS AGREE WITH 4. ARE ALL GO TO STEP 8 BELOW OFFICE ALARMS? LEDS OFF? 7. PROBABLE CAUSE: 3.

  • Page 88: Figure 7-2.1: 113B Control Unit Has Lost Power

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 B. 113B CONTROL UNIT HAS LOST POWER SHEET 1 OF 2 1. ARE RECTIFIERS GO TO STEP 6 DELIVERING POWER? 2. IS PLANT EQUIPPED GO TO STEP 7 WITH BATTERIES? 3. OPEN DC DISTRIBUTION...

  • Page 89: Figure 7-2.2: 113B Control Unit Has Lost Power

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 B. 113B CONTROL UNIT HAS LOST POWER SHEET 2 OF 2 FROM STEP 6, SHEET 1 8. CHECK FOR BLOWN FUSES ON FAB 9. CHECK FOR VOLTAGE ON PLANT BUS BARS 10. CHECK SEATING OF CIRCUIT PACK IN BACKPLANE CONNECTOR P101 11.
  • Page 90 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 C. VERIFY CONTROLLER ALARMS SHEET 1 OF 4 1. CHECK BD ALARM 2. MEASURE PLANT THRESHOLD SETTING VOLTAGE ON ON S103 ON 133A CONTROLLER TEST CONTROL UNIT. JACKS. 3. MEASURED VOLTAGE GO TO STEP 38...

  • Page 91: Figure 7-3.1: Verify Controller Alarms

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 C. VERIFY CONTROLLER ALARMS SHEET 2 OF 4 8. CHECK DC DISTRIBUTION FOR TRIPPED/BLOWN CIRCUIT PROTECTORS 9. HAVE ANY DISTRIBUTION PROTECTORS OPERATED? 10. ARE FUSES F510, F512, F519, F520, OR F521 GO TO STEP 37...
  • Page 92 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 C. VERIFY CONTROLLER ALARMS SHEET 3 OF 4 µP 13. GO TO STEP 38 12. IS CP2 INSTALLED? 15. REMOVE CP2 14. IS CP2 FUNCTIONING? 16. IS LED STILL LIT? 18. PRESS AND RELEASE 25.

  • Page 93: Figure 7-3.4: Verify Controller Alarms (Continued)

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 C. VERIFY CONTROLLER ALARMS SHEET 4 OF 4 29. IS CP2 OR CP3 INSTALLED? GO TO STEP 38 32. CONTROLLER HAS ACCURATELY 31. DOES CP3 HAVE AN REPORTED ALARM. REFER ANALOG CHANNEL 30.

  • Page 94: Figure 7-4: Display Is Not Lit

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 D. DISPLAY IS NOT LIT SHEET 1 OF 1 8. PROBABLE CAUSE: CONTROL UNIT HAS 1. ARE ANY CONTROLLER 7. HAVE OFFICE ALARMS LOST POWER. LEDS LIT? BEEN ISSUED? GO TO PART B.

  • Page 95: Figure 7-5: Meter Out Of Calibration

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 E. METER OUT OF CALIBRATION SHEET 1 OF 1 ASSUMPTIONS - DISPLAY IS LIT - PLANT IS OPERATING NORMALLY WITH NO ALARMS - VOLTAGE DISPLAY DISAGREES WITH THAT MEASURED AT FRONT PANEL TEST JACKS BY MORE THAN THE COMBINED TOLERANCES OF THE EXTERNAL METER AND 0.05 PERCENT.

  • Page 96: Product Warranty

    ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Product Warranty A. Seller warrants to Customer only, that: 1. As of the date title to Products passes, Seller will have the right to sell, transfer, and assign such Products and the title conveyed by Seller shall be good;...
  • Page 97 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 Warranty Period Product Type New Product Repaired Product or Part Central Office Power 24 Months 6 Months Equipment *The Warranty Period for a repaired Product or part thereof is as listed or, in the case of Products under Warranty, is the period listed or the unexpired term of the new Product Warranty Period, whichever is longer.
  • Page 98 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 the site. Products returned for repair or replacement will be accepted by Seller only in accordance with its instructions and procedures for such returns. The transportation expense associated with returning such Product to Seller shall be borne by Customer.
  • Page 99 ® Lucent Technologies Lineage 2000 ECS-12U Controller J85501E-2 8 - 4 Product Warranty Issue 3 July 1998...

  • Page 100: Appendix Compatible Lucent A Technologies Rectifiers

    24V and 48V 24V and 48V J85502B SD-82604-01 J85503A-1 SD-82605-01 364A3 SD-82668-01 J87437A-1 SD-82398-01 KS20493 SD-81999-01 SD-81999-02 SD-82401-01 SD-82401-02 KS20491 SD-81997-01 SD-81997-02 SD-82462-01 SD-82462-02 J87436A-1 SD-82397-01 364B2 SD-82668-01 Issue 3 July 1998 Compatible Lucent Technologies Rectifiers Appendix A - 1...
  • Page 101 J85502C-1 SD-82659-01 J85503B-2 SD-83281-01 J85503B-1 SD-82605-01 J87438A-1 SD-82399-01 J87439A-1 SD-82400-01 400A 800A 24V and 48V J85503C-1 SD-83102-01 KS21522 SD-82412-01 J85503C-2 SD-83102-02 J85503C-3 SD-83103-03 KS21520 SD-82409-01 SD-82410-01 KS21521 SD-None Appendix A - 2 Compatible Lucent Technologies Rectifiers Issue 3 July 1998...

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